Advertisement

Quick Links

ZT HD
Owner/Operator Manual
Manuel du Propriétaire/Utilisateur
991098 – ZT HD 44 CARB
E10
991082 – ZT HD 48
(SN 030000 +)
991083 – ZT HD 52
(SN 030000 +)
991084 – ZT HD 60
(SN 030000 +)
991090 – ZT HD 44
(SN 030000 +)
(SN 030000 +)
The use of any gasoline exceeding 10% ethanol (E10) or
10% MTBE will void the product warranty.
L'utilisation d'une essence contenant plus de 10%
d'éthanol (E10) ou de 10% de MTBE annulent la garantie.
ENGLISH
FRANÇAIS
Models
991099 – ZT HD 48 CARB
(SN 030000 +)
991100 – ZT HD 52 CARB
(SN 030000 +)
991101 – ZT HD 60 CARB
(SN 030000 +)
991107 – ZT HD 44
(SN 030000 +)
991108 – ZT HD 48
(SN 030000 +)
991109 – ZT HD 52
(SN 030000 +)
991110 – ZT HD 60
(SN 030000 +)
04709100B
4/14
Printed in USA

Advertisement

Table of Contents
loading

Summary of Contents for Gravely HD 48 CARB

  • Page 1 ZT HD Owner/Operator Manual Manuel du Propriétaire/Utilisateur Models 991099 – ZT HD 48 CARB 991082 – ZT HD 48 (SN 030000 +) (SN 030000 +) 991100 – ZT HD 52 CARB 991083 – ZT HD 52 (SN 030000 +) (SN 030000 +) 991101 –...
  • Page 2: Table Of Contents

    También puede imprimir manuales en idiomas diferentes del inglés descargándolos gratuitamente de nuestra página Web: http://www.gravely.com THE MANUAL Before operation of unit, carefully and completely read your manuals. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance.
  • Page 3 PRODUCT REGISTRATION drive position or PTO is engaged (On). See Safety Interlock System on The Gravely dealer must register the product page 14. at the time of purchase. Registering the 3. Fill out Original Purchaser Registration product will help the company process Card and return the card to Gravely.
  • Page 4: Safety

    SAFETY SIGNAL WORDS WARNING: This cutting machine The safety alert symbols above and signal is capable of amputating hands words below are used on decals and in this and feet and throwing objects. manual. Failure to observe the safety Read and understand all safety messages. instructions in the manuals and on decals could result in serious injury DANGER: Indicates an...
  • Page 5 1. Safety Decal Identification 07800403 07800401 KEEP HANDS and FEET AWAY Figure 2 2. Safety Decal Description To avoid amputation 1. DANGER! hazard do not put hands near moving belts. DANGER! Keep hands away from all rotating or moving parts. Read and understand the operator’s manual before operating unit.
  • Page 6 Remove key and Keep children and others disconnect spark plug away from unit while unit is before servicing or making in operation. adjustments to unit. 1.5 Bystander Hazard Do not operate mower unless all guards are in operating position or DO NOT operate the unit in bagger is attached.
  • Page 7 2. DANGER! 4. DANGER! Discharge Hazard – Discharge Hazard – NEVER operate unit NEVER operate unit without discharge chute without discharge chute in operating position. in operating position. Thrown objects can Thrown objects can cause injury or damage. cause injury or damage. Do not operate mower Do not operate mower unless all guards are in...
  • Page 8 Never carry children, even with the blade(s) Training shut off. They may fall off and be seriously Read, understand, and follow all instructions injured or interfere with safe machine on the machine and in the manuals before operation. Children who have been given starting.
  • Page 9 Never tamper with safety devices. Check Never engage PTO while raising the their proper operation regularly. attachment, including mower blades, or when attachment is in the raised position. Keep machine free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage Keep safety devices or guards in place and and remove any fuel-soaked debris.
  • Page 10 Slope Operation Fuel Slopes are a major factor related to loss of To avoid personal injury or property damage, control and tip-over accidents, which can use extreme care in handling gasoline. result in severe injury or death. Operation on Gasoline is extremely flammable and the all slopes requires extra caution.
  • Page 11 Tow only with a machine that has a hitch Keep unit free of debris. Clean up oil or fuel designed for towing. Do not attach towed spills. equipment except at the hitch point. ALWAYS block wheels and know all jack On slopes, the weight of the towed stands are strong and secure and will hold equipment may cause loss of control.
  • Page 12: Assembly

    ASSEMBLY WARNING: AVOID INJURY. Read and understand entire Safety section before proceeding. Package Contents Unit, Mower Deck and Literature Pack Preparation Checklist Refer to the Owner/Operator manual as required. 1. Unpack Unit – Remove shrink wrap and packaging materials. 2. Remove Unit From Container – Open Bypass Valves (dump valves) (See 1.
  • Page 13: Controls And Features

    CONTROLS AND FEATURES Figure 4 1. Fuel Tank and Cap 9. Battery 2. Steering Levers 10. Mower Lift Pedal 3. Hydraulic Oil Reservoir 11. Mower Deck 4. Ignition Switch 12. Mower Lift Lock 5. Hour Meter 13. Seat Adjustment Lever 6.
  • Page 14: Operation

    D. To turn right, pull the right back or your Gravely dealer for repairs. push the left steering control lever NOTE: When the parking brake is engaged, forward or a combination of both.
  • Page 15 Choke Control Mower Lift Pedal Push the choke lever forward to start a cold engine. Pull the choke lever to the rear when the Mower lift pedal raises and lowers mower engine gets warm. deck for mowing or transport. OF1680 Transport: Throttle Lever Push mower lift pedal all the way forward until...
  • Page 16 The hour meter has three functions: IMPORTANT: DO NOT OVERFILL! This equipment and/or its engine may include 1.Timer (TMR1) evaporative emissions control system Measures the time spent on individual jobs. components, required to meet EPA and/or Press and hold the toggle button to reset the CARB regulations, that will only function timer to zero.
  • Page 17 Fuel Stabilizer 1. Return steering levers to neutral position. 2. Immediately set parking brake. Gasoline left in the fuel system for extended periods without a stabilizer will deteriorate, 3. Turn off PTO and engine. resulting in gum deposits in the system. STARTING AND SHUT OFF These deposits can damage the carburetor and the fuel hoses, filter and tank.
  • Page 18 3. Bring the steering levers to neutral. 4. Slow the engine down to about 3/4 speed. 5. Turn ON the PTO switch to engage the mower. IMPORTANT: Never engage the PTO if the mower is plugged with grass or other material.
  • Page 19: Maintenance Schedule

    See Parking Brake Interlock System on page 14. Interlock System Check Hydraulic Fluid Check hydraulic oil level mark on cap/dipstick. Add 15W-50 synthetic motor oil (Gravely p/n 00057100) or equivalent as needed. Do not overfill. See Check Hydraulic Fluid Level on page 21. Check Tires See Specifications on page 34 for correct tire pressure.
  • Page 20: Service And Adjustments

    1. Place unit on a flat level surface. peak efficiency. Should engine service be ALWAYS stop engine. Ensure unit is required, it can be obtained from a Gravely secure and will not tip over. Strap and Dealer or the engine manufacturer’s clamp onto lift if used.
  • Page 21 1. Remove the cap from the expansion tank. 2. Fill the expansion tank with 15W-50 synthetic motor oil (Gravely p/n 00057100) or equivalent until oil level reaches the cold fill line on the tank. 3. Install the expansion tank cap and then purge the system.
  • Page 22 7. Fill with 15W-50 synthetic motor oil 5. Start the engine and slowly move the (Gravely p/n 00057100) or equivalent steering levers in forward and reverse until oil appears at the bottom of the five or six times. drain plug (about 2 quarts per transaxle).
  • Page 23 Sharpen the Mower Blades BATTERY CAUTION: DO NOT sharpen WARNING: AVOID INJURY. Read mower blades while on unit. An and understand entire Safety unbalanced mower blade will section before proceeding. cause excessive vibration and eventual damage to unit. Check mower blade balance before WARNING: Battery posts, reinstalling blades.
  • Page 24 4. Charge battery according to charger and battery manufacturers’ instructions. 5. Replace battery. See Replace Battery on page 23. Jump-Starting Gravely does not recommend jump-starting your unit. Jump-starting can damage engine and electrical system components. See your engine manual for more detailed information. 1. Negative terminal 2.
  • Page 25 1. If hydraulic system is cold, run unit for a Aligning the Steering Levers minimum of five minutes, then shut OFF (Figure 14) engine. 1. Shut OFF engine. Engage parking 2. With the unit up to and facing a wall, jack brake.
  • Page 26 ADJUSTING THE UNIT TO TRACK ADJUSTING THE HEIGHT OF THE STRAIGHT STEERING LEVER HANDLES The handles have three height positions WARNING: Prior to adjusting the (Figure 16). tracking of the unit, shut OFF engine, engage parking brake, and remove the ignition key. Check and adjust tire pressure.
  • Page 27 Check Adjustment CAUTION: DAMAGED OR WORN NOTE: Be sure to check the parking brake on BELTS may result in injury and/or both sides of the unit (Figure 17). damage to unit. Check belts for 1. Engage parking brake and set both excessive wear or cracks often.
  • Page 28 4. Remove short mower belt from right PTO Idler Spring Length blade spindle and from deck. Idler pivot bolt must be loosened slightly to gain clearance to remove belt from under idler pulley (Figure 19). 5. Arrange new mower belt(s) on deck (short belt first).
  • Page 29 Lowest Cutting Height Highest Cutting Height Figure 22 Removing the Mower Deck 1. Remove PTO belt (See Replacing Mower Belts on page 27). WARNING: AVOID INJURY. Mower lift arms and mower lift pedal could cause severe injury if they are not locked before removing the mower deck.
  • Page 30 NOTE: Place blocks under the bottom edge of the deck, not under the reinforcement bar welded along deck face. 3. Place blocks at each corner of the deck to support the weight of the deck. 4. Turn the blades so the blade ends point left to right across the width of the deck.
  • Page 31 CLUTCH ADJUSTMENT Blade Side-to-Side Level If clutch fails to engage or disengage properly or begins to make abnormal noise, check the air gap adjustment at the three inspection slots. To check: 1. Stop engine, remove key and wait for all hot parts to cool.
  • Page 32: Storage

    HD Series Bagger deposits from forming in the fuel system during storage by adding a quality fuel 79102000 Hub Cap Set (2) Gravely 10" stabilizer to the fuel. Follow the 79102300 Kit, Universal Flextend recommended mix ratio found on the fuel stabilizer container.
  • Page 33: Service Parts

    SERVICE PARTS Part No. Description 21548101 Fuel Filter (991082, 083, 084, 090) 21545700 Fuel Filter (991107, 108, 109, 110) 21548000 Air Filter (991082, 083, 084, 090) 21545800 Air Filter (991107, 108, 109, 110) 21548100 Engine Oil Filter (991082, 083, 084, 090) 21550800 Engine Oil Filter (991107, 108, 109, 110)
  • Page 34: Specifications

    Refer to Engine Manual Fuel Tank Capacity – gal. (L) 6.5 (24.6) Transmission Type Hydrostatic Drive Transmission Oil Use 15W-50 synthetic motor oil (Gravely p/n 00057100) or equivalent. Hydraulic Oil Filter Size and Weight Length – in. (cm) 71.5 (181.6) 74.5 (189.2) Width (With Chute Up) –...
  • Page 35 Refer to Engine Manual Fuel Tank Capacity – gal. (L) 6.5 (24.6) Transmission Type Hydrostatic Drive Transmission Oil Use 15W-50 synthetic motor oil (Gravely p/n 00057100) or equivalent. Hydraulic Oil Filter Size and Weight Length – in. (cm) 71.5 (181.6) 74.5 (189.2) Width (With Chute Up) –...
  • Page 36 Refer to Engine Manual Fuel Tank Capacity – gal. (L) 6.5 (24.6) Transmission Type Hydrostatic Drive Transmission Oil Use 15W-50 synthetic motor oil (Gravely p/n 00057100) or equivalent. Hydraulic Oil Filter Size and Weight Length – in. (cm) 74.5 (189.2) 71.5 (181.6) Width (With Chute Up) –...
  • Page 37 Refer to Engine Manual Fuel Tank Capacity – gal. (L) 6.5 (24.6) Transmission Type Hydrostatic Drive Transmission Oil Use 15W-50 synthetic motor oil (Gravely p/n 00057100) or equivalent. Hydraulic Oil Filter Size and Weight Length – in. (cm) 71.5 (181.6) 74.5 (189.2) Width (With Chute Up) –...
  • Page 38: Warranty

    To obtain warranty service, the original purchaser must: • Perform the maintenance and adjustments explained in the owner's manual. • Promptly notify Ariens or an authorized Ariens, Gravely or Countax service representative of the need for warranty service. EN - 38...
  • Page 39 Exclusions – Items Not Covered by This Warranty • Parts that are not genuine Ariens, Gravely or Countax service parts are not covered by this warranty and may void the warranty. • Damages resulting from the installation or use of any part, accessory, or attachment which is not approved by the Ariens Company for use with product(s) identified herein are not covered by this war- ranty.
  • Page 40 Gravely 655 West Ryan Street Brillion, WI 54110 920-756-4688 Fax 920-756-2407 www.gravely.com www.ariens.com.au WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

Table of Contents