Riello RDB3.2 VORT 58 Installation, Use And Maintenance Instructions
Riello RDB3.2 VORT 58 Installation, Use And Maintenance Instructions

Riello RDB3.2 VORT 58 Installation, Use And Maintenance Instructions

Kerosene burners

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Installation, use and maintenance instructions
Kerosene burners
One stage operation
CODE
3748920
3748921
3748922
3748923
MODEL
RDB3.2 VORT 58
RDB3.2 VORT 70
RDB3.2 MP 140-160
RDB3.2 MP 160-200
TYPE
490T60
490T60
490T60
490T60
2903226 (11) - 05/2017

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Summary of Contents for Riello RDB3.2 VORT 58

  • Page 1 Installation, use and maintenance instructions Kerosene burners One stage operation CODE MODEL TYPE 3748920 RDB3.2 VORT 58 490T60 3748921 RDB3.2 VORT 70 490T60 3748922 RDB3.2 MP 140-160 490T60 3748923 RDB3.2 MP 160-200 490T60 2903226 (11) - 05/2017...
  • Page 2 Original instructions...
  • Page 3: Table Of Contents

    Contents Declaration....................................3 Information and general warnings............................4 Information about the instruction manual........................4 2.1.1 Introduction ..................................4 2.1.2 General dangers ................................4 2.1.3 Danger: live components ..............................4 Guarantee and responsibility ............................5 Guidance for the use of bio fuel blends up to 30% where gas oil use is permitted by the appliance Manufacturer ..5 2.3.1 Information and general instructions..........................
  • Page 4 Contents Maintenance ....................................23 Notes on safety for the maintenance..........................23 Maintenance programme ..............................23 9.2.1 Maintenance frequency ..............................23 9.2.2 Checking and cleaning ..............................23 10 Faults / Solutions ..................................24 3226...
  • Page 5: Declaration

    The quality is guaranteed by a quality and management system certified in accordance with ISO 9001:2015. Legnago, 01.12.2015 Executive General Manager Research & Development Director RIELLO S.p.A. - Burner Department RIELLO S.p.A. - Burner Department Mr. U. Ferretti Mr. F. Comencini...
  • Page 6: Information And General Warnings

    Information and general warnings Information and general warnings Information about the instruction manual 2.1.1 Introduction 2.1.3 Danger: live components The instruction manual supplied with the burner: This symbol indicates operations which, if not car-  is an integral and essential part of the product and must not ried out correctly, lead to electric shocks with le- be separated from it;...
  • Page 7: Guarantee And Responsibility

    All components within the hydraulic circuit suitable for manual, operating negligence, incorrect installa- bio fuel use and supplied by Riello will be identified as Bio com- tion and carrying out of non authorised modifica- patible. No warranty is given in relation to the use of components...
  • Page 8: Information And General Instructions

    If this is not completed then due to the hydro- In no event shall Riello (and its subsidiaries) be liable for any in- scopic nature of Bio fuel, it will effectively clean the tank,...
  • Page 9: Safety And Prevention

    Safety and prevention Safety and prevention Introduction The burners have been designed and built in compliance with the type and pressure of the fuel, the voltage and frequency of the current regulations and directives, applying the known technical electrical power supply, the minimum and maximum deliveries for rules of safety and envisaging all the potential danger situations.
  • Page 10: Technical Description Of The Burner

    Hexagonal key ..............No. 1 In case of use with gas oil containing up to 30% Bio blend, it will be essential to use flexible oil lines suitable for bio fuel use. Please contact Riello for further information. 3226...
  • Page 11: Burner Dimensions

    Technical description of the burner Burner dimensions Flange Burner 69.5 D4267 Fig. 2 Firing rates The MAXIMUM OUTPUT is chosen from within the diagram area The work point may be found by plotting a vertical line from the (Fig. 3). desired delivery and a horizontal line from the pressure in the combustion chamber.
  • Page 12: Installation

    Installation Installation Notes on safety for the installation After carefully cleaning all around the area where the burner will The installation of the burner must be carried out be installed, and arranging the correct lighting of the environ- by qualified personnel, as indicated in this manual ment, proceed with the installation operations.
  • Page 13: Installer/Servicer Notes For The Use Of Gas Oil With Bio Blends Up To 30% Where Gas Oil Use Is Permitted By The Appliance Manufacturer

    30%" within the burner technical manual). be suitable for bio fuel use (check with Riello if in doubt).  If a Bio blend is in use the installer must seek information...
  • Page 14: Boiler Fixing

    Installation Boiler fixing D5012 Fig. 7  Put on the flange 1)(Fig. 6) the screw and two nuts.  Widen, if necessary, the insulating gasket holes (5), (see Fig. 7).  Fix the flange 1)(Fig. 8) to the boiler door 4) using screws 2) and (if necessary) the nuts 3) interposing the insulating gas- ket 5).
  • Page 15: Burner Assembly

    Installation Burner assembly CF Application The combustion air supply is through a flexible or rigid pipe con- nected to the air intake. In case of CF applications, the burner shall not operate without protection (A) of the suction inlet. Consequently, you must comply with the following requirements and instructions: ...
  • Page 16: Hydraulic Systems

    In case of use with gas oil containing up to 30% Bio blend, it will be essential to use flexible oil lines suitable for bio fuel use. WARNING Please contact Riello for further information. D10934 Fig. 11 Key (Fig. 11)
  • Page 17: One Pipe System

    Usually the tank is lower than the burner. You are advised to use additional filters on the fuel supply line. Riello recommends a good quality fuel filter at the CAUTION tank (Fig. 12 - Fig. 13) and a secondary filter (60 ...
  • Page 18: Two Pipe System

    You are advised to use additional filters on the fuel supply line. Riello recommends a good quality fuel filter at the CAUTION tank (Fig. 14) and a secondary filter (60  for gas oil and 15  for kerosene) are used to protect the burner pump and nozzle from contamination.
  • Page 19: Electrical System

    Electrical system Electrical system Notes on safety for the electrical wiring  The electrical wiring must be carried out with the electrical supply disconnected.  Electrical wiring must be carried out by qualified personnel and in compliance with the regulations currently in force in the country of destination.
  • Page 20: Electrical Wiring

    Electrical system Electrical wiring 7.2.1 Control box This operation must be performed with the burner turned off and mains power disconnected. Main switch DANGER To remove the control box (Fig. 16) from the burner follow of the instruction: Safety thermostat ...
  • Page 21: Start-Up, Calibration And Operation Of The Burner

    Start-up, calibration and operation of the burner Start-up, calibration and operation of the burner Notes on safety for the first start-up The first start-up of the burner must be carried out Check the correct working of the adjustment, com- by qualified personnel, as indicated in this manual mand and safety devices.
  • Page 22: Nozzles Installation

    Start-up, calibration and operation of the burner Pump Burner Combustion head Air damper Nozzle pressure output adjustment adjustment Angle kg/h ± 4% Set-point Set-point CF VERSION 0.85 60° S 3.50 1.00 60° S 4.00 1.10 60° S 4.50 1.25 60° S 5.00 1.35 60°...
  • Page 23: Maintenance Position

    Start-up, calibration and operation of the burner Maintenance position Access to the combustion head, electrodes and nozzle.  Loosing the fixing nut to the flange (1) and remove the burner out of the boiler.  Hook the burner to the flange (1), by removing the blast tube (2) after loosing the fixing screws (3).
  • Page 24: Combustion Head Setting

    Start-up, calibration and operation of the burner Combustion head setting To adjust the combustion head, proceed as follows: Screw  Loosen the two screws in the ring slots. Slotted ring  Turn the blast tube to regulate it, until the end of the slotted ring centres up with the notch shown in the Tab.
  • Page 25 Burner lines suitable for bio fuel use. Check for excess wear or loose screws and clean the outside of Please contact Riello for further information. the burner. Fuel tank If water or contamination is present within the fuel tank, it is es- Check to make sure that no dust has accumulated inside the fan sential that this is removed before the equipment is to be used.
  • Page 26 Faults / Solutions Faults / Solutions Here below you can find some causes and the possible solutions When lock out lamp lights the burner will attempt to light only after for some problems that could cause a failure to start or incorrect pushing the reset button.
  • Page 28 RIELLO S.p.A. I-37045 Legnago (VR) Tel.: +39.0442.630111 http:// www.riello.it http:// www.riello.com Subject to modifications...

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