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DSTC SYSTEMS
SWING ARMS & LATCHES
I N S T A L L G U I D E
E X P D S T C 0 1
P L E A S E R E A D E N T I R E G U I D E B E F O R E I N S T A L L A T I O N
Recommended that you read this entire install guide before installation. Check that all hardware is
present before staring or scheduling an install. This guide is supplemental to mechanical knowledge and
ability. Anyone not familiar with automotive installation should seek professional installation.
LAST UPDATE 9/12/23 v2 GEN3ARM
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Summary of Contents for Expedition One EXPDSTC01
- Page 1 DSTC SYSTEMS SWING ARMS & LATCHES I N S T A L L G U I D E E X P D S T C 0 1 P L E A S E R E A D E N T I R E G U I D E B E F O R E I N S T A L L A T I O N Recommended that you read this entire install guide before installation.
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Page 2: Install Guide
Expedition One does not guarantee fitment with other aftermarket products, or reinstallation of take off OEM parts. Expedition One is NOT RESPONSIBLE for damage to paint or powder coating, items assembled in error during installation or costs associated with install OEM manufacture model refreshes/updates, factory build location and suppliers may cause variations in fitment or installation and can not be verified, vehicle to vehicle . -
Page 3: Hardware Info
INSTALL GUIDE HARDWARE INFO I N S T A L L G U I D E A L L HARDWARE Please review for details and installation. Figures or data may vary. Leave all accessible hardware loose for installation and tighten all hardware after everything is installed on the vehicle. Check and retighten all hardware after the first 100 miles and/or after off roading. -
Page 4: Hardware Guide
INSTALL GUIDE HARDWARE GUIDE I N S T A L L G U I D E E X P D S T C 0 1 KICK PLATE A Kick Plate B Kick Plate Bump Stop C Kick Plate Nyloc Squares D Kick Plate Aluminum Spacers E Welded Rod Plate F Latch Assembly... - Page 5 DROP PINS AND PIN PLATES FULL SIZE TRUCK K Full Size Truck Drop Pin L Full Size Truck Pin Plate Note – XD pins will have an hourglass logo MID SIZE TRUCK M Mid Size Truck Drop Pin N Mid Size Truck Pin Plate O SUV Drop Pin P SUV Pin Plate Q Kick Plate Assembly Hardware...
- Page 6 LATCHES AND HANDLE MOUNTS lATCH R Latch Assembly S Latch Hardware See Kickplate Hardware Kit Q Kick Plate Assembly Hardware 5/16” – 18 x 1” CARRIAGE BOLT 5/16” x 0.875” USS WASHER 5/16” – 18 NUT 5/16” – 18 NYLOC NUT 5/16”...
- Page 7 KICK PLATE ASSEMBLY Assemble both kickplates as shown below. NOTE Aluminum spacers provided for adjustment of nylon squares if required. See fitment of closed arm and use as needed.
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Page 8: Kick Plate Installation
KICK PLATE INSTALLATION Assemble both kickplates as shown below. Welded Rod Plate should face inside the bumper Adjust the Kickplate as needed for best arm and mounted in the upper most position. contact and latch travel. - Page 9 DROP PIN INSTALLATION - TRUCK Install the drop pins as shown for each swing arm. NOTE Drop pins will mount inside of the arm...
- Page 10 DROP PIN INSTALLATION - SUV Install the drop pins as shown for each swing arm. SUV DROP PIN NOTE Drop pins will mount inside of the arm...
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Page 11: Arm Mounting
ARM MOUNTING Attach the arm to the bumper spindle as shown. RACES PRESSED INTO HUB 1 - BOTTOM BEARING AND GREASE SEAL Grease Bearings using marine-based lithium grease. Install the first bearing into the bottom of the swing arm. Then Place a grease seal inside the bottom of the arm. -
Page 12: Replacement Parts
Use of the provided Anti Seize will allow for hub covers ease of removal for future maintenance. REPLACEMENT PARTS Replacement parts available at local auto part stores or directly from the Expedition One Store (see Replacement Parts tab) PART NUMBERS Bearings – LM48548 or A5... -
Page 13: Handle Mounting
HANDLE MOUNTING Mounted the latch handle into position as shown below. REQUIRED LOCATIONS OPTIONAL LOCATIONS... - Page 14 HANDLE MOUNTING Mounted the latch handle into position as shown below.
- Page 15 LATCH MOUNTING Install the latch assembly as shown. The latch may require adjustment for fitment and alignment with the arm and bumper kick plate.
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Page 16: Care And Maintenance
Replacement parts. You can purchase a rebuild kit directly from us at Expedition One, however you can also find most of your hub assembly components at your local automotive/hardware store. Replacement part #’s can be found below for your...
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