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Related Manuals for Expedition One BRONCO STC REAR 2021 Plus
Summary of Contents for Expedition One BRONCO STC REAR 2021 Plus
- Page 1 I N STA L L AT I O N G U I D E 2 0 2 1 + B R O N C O S T C R E A R...
- Page 2 N OT E We highly recommend customers wait until they have the product in hand to schedule installations. All cancellations are required in writing and will incur a 10% re-stock fee and any applicable packaging and shipping fees. Please review terms and conditions for details.
- Page 3 H A R DWA R E NUT RETAINER BRACKETS MOUNTNG BRACKETS REAR BUMPER HARDWARE 1/2” – 13 X 1 1/4” HEX CAP BOLT 1/2” – 13 NYLOC NUT 1/2” USS WASHER 5/8” – 11 X 1 1/2” HEX CAP BOLT 5/8”...
- Page 4 STC COUPLER TIRE CARRIER STC SWING ARM + LOGO PLATE TIRE CARRIER MOUNT DOOR PLATE CAMERA BRACKET ALUMINUM ROUND SPACER KEY HOLE SPACER BUMPSTOP KIT BEARING KIT STC HUB COVER BUMP STOP STC HUB ORING BUMPER STOP SPACER/SHIM STC BEARING UPPER M8 –...
- Page 5 REAR BUMPER HARDWARE 1/4” – 20 X 3/4” BUTTON HEAD 1/4” – 20 NYLOC NUT 1/4” X 0.625 SAE WASHER 3/8” – 16 X 1/4” HEX CAP BOLT 3/8” – 16 X 4” HEX CAP BOLT 3/8” – 16 NYLOC NUT 3/8”...
- Page 6 I N STA L L AT I O N REMOVE OEM BUMPER - Disconnect the wiring loom on the drivers side. - Remove the frame bolts (Circled) to remove the bumper. - Check for any remaining hardware or connections before removing the bumper. - Keep OEM hardware for reinstallation on the new bumper - Remove the spare tire and OEM tire mount.
- Page 7 REMOVE THE BUMPER Remove the bumper from the vehicle. OEM BUMPER HARDWARE REMOVAL Remove the wiring loom and sensors by removing any clips or mounts located on the inside of the bumper PARKING SENSOR INSTALLATION (IF APPLICABLE) Place the OEM wiring harness into the new bumper, threading the wiring through so that connectors match there respective positions.
- Page 8 TREAD PLATE INSTALLATION Mount the tread plate as shown using the provided 1/4” 1/4”-20 X 3/4” BUTTON HEAD 1/4”- 20 NYLOC NUT NUT RETAINER BRACKET LOCATION Place the provided nut retainer brackets inside the frame as shown.
- Page 9 MOUNTING BRACKET Attach the mounting brackets to the vehicle as shown using the provided 1/2” hardware and bottom OEM hardware. Leave all hardware loose for adjustment, this just to hold the bracket in place for mounting the bumper 1/2” – 13 X 1 1/4” HEX CAP BOLT 1/2”...
- Page 10 Use the 5/8” hardware to mount the bumper to both the nut retainer and mounting bracket. Leave all hardware loose for adjustment, this just to hold the bumper in place for mounting the swing arm. The bumper will rotate on this axis, be mind full it may pitch into the body. 5/8”...
- Page 11 BOTTOM BEARING AND GREASE SEAL Grease Bearings using marine-based lithium grease. Install the first bearing into the bottom of the swing arm. Ten place a grease seal inside the bottom of the arm. SWING ARM INSTALLATION Rotate the bumper up and out to allow clearance for attaching the swing arm. Place the arm on the spindle and move the arm until it falls into place.
- Page 12 SWING ARM MOUNTING Place the washer into the swing arm, then insert the nut over the bolt. Tighten the nut using a 36mm socket. Don’t over tighten to prevent binding. HUB COVER Ensure that the inside of the spindle and its contents are coated thoroughly. Check that the hub cap has a O-ring and spread anti-seize around the cap thread before tightening on the arm.
- Page 13 INSTALLATION OF REAR BUMPER Place the swing arm out of the way or safely place against something while continuing to mount the bumper. Center the bumper with the vehicle and align gaps between the body and bumper to your preference before mounting. Mount the front bumper using the supplied 1/2”...
- Page 14 DOOR PLATE MOUNTING Attach the bump stops to door plate locations as shown below using the provided hardware. Mount the door plate using the original OEM hardware. Leave hardware loose for adjustment. SWING ARM ATTACHEMENT Connect the swing arm and door as shown using the provided hardware and coupler with spacers. Overall, you want the carrier to be snug against the rear door.
- Page 15 NOTE – My require the adjustment of the door latch in some cases should the door still lift. Loosen and adjust the latch to as needed. Bumper pitch and height may be a combination in getting the door to align. Retighten once the door properly swings with the arm attached.
- Page 16 CAMERA RELOCATION Remove the OEM plastic camera housing from the original spare tire mount. Once removed, cut or bend the tabs and old mounts from the camera base for install into the new relocation bracket. The top portion will need to be trimmed to fit behind the new bracket...
- Page 17 Mount the camera to the plate using the OEM hardware and provided key hole spacers inserted into the tire mount. TIRE MOUNT Attach the tire mount to the swing arm door as shown below. Mount using the provided 3/8” and 1/2” hardware.to the highest mounting position.
- Page 18 SPARE TIRE Mount the spare and install the license plate relocation in the next step if desired NOTE - A narrow wheel with an extreme positive offset or a very wide tire may not work with the standard tire mount. Aftermarket fitments vary and may not match the provided pattern or studs sizes.
- Page 19 LICENSE PLATE RELOCATION OPTION Assemble the license plate relocation as shown using the provided hardware. NOTE - The license plate can be relocated to the tire or another place of your choosing. We do not provide any hardware or parts for the wiring. M12X1.5 HEX BOLT...
- Page 20 TIGHTEN ALL HARDWARE Check that all hardware is tightened including all brackets and mounting locations. RECONNECT WIRING HARNESS Reconnect the parking sensor wiring harness to the vehicles electronics and secure all loose wiring. Check that everything is working and adjust if needed before driving on the road. TIGHTEN ALL HARDWARE AFTER EVERYTHING IS INSTALLED ON THE VEHICLE.
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