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GAS-FIRED
INSULATED SELF-CONTAINED TILTING KETTLE - ALTLGB
INSULATED SELF-CONTAINED STATIONARY KETTLE - ALLGB
OWNERS MANUAL AND INSTALLATION INSTRUCTIONS
MODEL # ALTLGB-20 with optional 3" draw-off
MODEL # ALLGB-60 with optional 3" draw-off
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE
INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR
ANY OTHER APPLIANCE.
ESURE DE SÉCURITÉ
NE PAS ENTREPOSER NI UTILISER DE´ESSENCE NI AUTRES VAPEURS OU LIQUIDES INFLAMMABLES À PROXIMTÉ DE
CET APPAREIL OU DE TOUT AUTRE APPAREIL.
POST IN A PROMINENT LOCATION
INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS. THIS INFORMATION SHALL BE
OBTAINED BY CONSULTING YOUR LOCAL GAS SUPPLIER. AS A MINIMUM, TURN OFF THE GAS AND CALL YOUR
GAS COMPANY AND YOUR AUTHORIZED SERVICE AGENT. EVACUATE ALL PERSONNEL FROM THE AREA.
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE
PROPERTY DAMAGE, INJURY, OR DEATH.
READ THE INSTALLATION, OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
AVERTISEMENT: L'INSTALLATION, LE RÉGLAGE, LA MODIFICATION, LA RÉPARATION OU L'ENTRETIEN INCORRECT
DE CET APPAREIL PEUT CAUSER DES DOMMAGES MATÉRIELS, DES BLESSURES OU LA MORT. LIRE ATTENTIVEMENT
LES INSTRUCTIONS D'INSTALLATION, DE FONCTIONNEMENT ET D'ENTRETIEN AVANT DE PROCÉDER À SON
INSTALLATION OU ENTRETIEN.
Made in U.S.A.
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Table of Contents
Related Manuals for AccuTemp EDGE ALTLGB
Summary of Contents for AccuTemp EDGE ALTLGB
- Page 1 GAS-FIRED INSULATED SELF-CONTAINED TILTING KETTLE - ALTLGB INSULATED SELF-CONTAINED STATIONARY KETTLE - ALLGB OWNERS MANUAL AND INSTALLATION INSTRUCTIONS MODEL # ALTLGB-20 with optional 3” draw-off MODEL # ALLGB-60 with optional 3” draw-off THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.
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Page 2: Table Of Contents
Table of Contents Uncrating & Inspecting the Equipment Fig. 3.4: Pilot System for the SV9501/9502 Smartvalve Gas Control Safety Precautions Identifying Unsatisfactory Pilot Flames Gas/Combustion Precautions Fig. 3.5: Examples of Problem Pilot Flames Pressure Testing Precaustions on Gas Units Filling Steam Jacket Positioning Precautions Safety Relief Valve Electrical Precautions... -
Page 3: Uncrating & Inspecting The Equipment
Careful inspection of the packaging and the appliance should be completed before acceptance from the transportation company. CONTACT INFORMATION: Toll Free 800 480-0415 Office 260 469-3040 Fax 260 469-3045 Email - Service service@accutemp.net Email - Parts parts@accutemp.net Web Site www.accutemp.net... -
Page 4: Safety Precautions
Safety Precautions Installation of the equipment must be done by a gas. Do not attempt to use an ignition system control set qualified technician, knowledgeable of and experienced for natural (manufactured) gas with LP gas or an ignition in the installation of commercial gas and electrical system set for LP gas with natural (manufactured) gas. -
Page 5: Electrical Precautions
Safety Precautions lost, replace them immediately. systems in the area where the equipment is to be installed. No frame or restriction shall be constructed around Product Improvements the equipment that will restrict air movement into Be aware that as continuous product improvement the equipment’s combustion area or prevent proper occurs, specifications may be changed without notice. -
Page 6: Section I: Installation
Section I: Installation IMPORTANT! Installation of the equipment must be done by a qualified technician, knowledgeable of and experienced in the installation of commercial gas and electrical cooking equipment. It is the responsibility of the owner and installer to comply with all applicable local and national codes and regulations when installing the unit. All internal wiring of the equipment is supplied complete and ready for final connection. -
Page 7: Electrical Connection
Section I: Installation Electrical Connection one gas type to the other. It is your responsibility to post, in a prominent WARNING: Electrical Grounding Instructions location, instructions to be followed in the event the This appliance is equipped with a three-prong user smells gas. -
Page 8: Checking For Gas Leaks
Section I: Installation Checking For Gas Leaks To check inlet pressure - with other equipment on the same line turned on and turned off: WARNING: Check the inlet pressure with all equipment on the same gas supply line turned on and turned off. Do not permanently supply gas to the unit until the gas lines have been pressure tested. -
Page 9: How To Check Outlet Pressure - With Other Equipment On The Same Line - Turned On And Turned Off
Section I: Installation Fig. 1.4 Inlet Pressure Tap • Using a screwdriver, turn the inner adjustment screw clockwise to increase pressure and counterclockwise to decrease pressure to the infrared burners. • When proper outlet pressure has been achieved, replace the pressure regulator adjustment cap screw. The unit will not operate properly if the cap screw is not in place. -
Page 10: Section Ii: Startup & Operation
3. Carefully remove the nut and stem assembly hose or let water come in contact with any electrical and control components. routine cleaning, Accutemp’s optional “Care Kit” accessories help thoroughly clean surfaces, including the inside of the lid and the inside of the draw-off valve. -
Page 11: Control Functions
Section II: Startup & Operation 4. Thoroughly clean the body and tube using the draw- Fig. 2.1 Control Panel Features off cleaner brush provided with the Legion Care Kit. 5. When through, rinse with clean water and re-assemble, taking care not to over-tighten the draw-off. It is designed to be hand-tightened only. -
Page 12: Shutting Down The Unit
Section II: Startup & Operation Tilt Switch (ALTLGB & ALTLGB-F only). Automatically shuts off the kettle when tilted. Care should be taken when tilting unit filled with hot product. Shutting Down the Unit: Normal (Routine) Shutdown. Turn the primary thermostat dial to the lowest temperature setting and press the rocker switch to OFF. -
Page 13: Section Iii: Service And Maintenance
. Reconnect the wires from the sensor (probe) leads to the properly, it must be replaced (without breaking the seal) and returned to Accutemp. The warranty is voided if the seal is broken or any attempt is made to recalibrate a thermostat. -
Page 14: Replacing Ignition System Control
Section III: Service and Maintenance new controller and secure to front panel with mounting 2. Disconnect the pilot tube (Item 3) from the gas control nut and replace knob securing with setscrew. valve (Item 4). 7.Replace control console panel and secure in place. 3. -
Page 15: Replacing The Gas Burner Or Burner Orifices
Section III: Service and Maintenance (C) Replacing the Gas Burner or Burner Orifices Refer to steps 1 through 3 of Replacing the Ignition System Control then, Remove 3 1/4-20 bolts from burner shroud (Item 8). Let the shroud/gas burner assembly drop down, then pull out from underneath the kettle. -
Page 16: Actuator Maintenance Adjustment
Section III: Service and Maintenance 3. Remove the self-locking 1/2-13 hex nut on the actuator Actuator Maintenance and Adjustment rod. 4. If the components inside the actuator sleeve do not A) Actuator Tension Adjustment slide out easily, remove the bolt, which secures the The lid on the ALLGB and ALLGB-F(standard on 60 gallon actuator sleeve to the frame lug. - Page 17 Section III: Service and Maintenance Figure 3.1: Actuator Components & Assembly 404486-001 [20G - 40G INSULATED, & 20G -60G UN-INSULATED] Parts List ITEM PART NUMBER TITLE 404483-001 SLEEVE WELDMENT 455880 ACTUATOR ROD & LUG 408505 WASHER NYLON 1.355 X .52 408506 NYLON SHOULDER WASHER 408531...
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Page 18: Gas Control System
Section III: Service and Maintenance Gas Control System When to Replace the Gas Control: √ The gas control does not perform properly on checkout A). Maintenance of the Gas Control System or troubleshooting. Your equipment came with an intermittent pilot gas √... -
Page 19: Identifying Unsatisfactory Pilot Flames
Section III: Service and Maintenance water in the jacket is visible in the sight glass. DO NOT FILL C) Identifying Unsatisfactory Pilot Flames BEYOND THE TOP OF THE SIGHT GLASS LEVEL. Much can be determined by the appearance of the pilot. Remove funnel, replace sight glass in inlet elbow, securely The size, color, shape, sound, and movement of the flame turn selector screw on Dole Air Valve clockwise as far as it... -
Page 20: Safety Relief Valve
Section III: Service and Maintenance Safety Relief Valve be performed every two months. Under severe service conditions, or if corrosion and/or deposits are noticed Installation Instructions within the valve body, testing must be performed more This valve must be mounted in a vertical, upright position often. -
Page 21: Section Iv: Caring For Stainless Steel
Section IV: Caring For Stainless Steel Never use cleaners containing chlorides (or quaternary This section provides specific guidelines for cleaning salts, since they can also contribute to pitting and and protecting the stainless steel surface of your rusting). Use only alkaline, alkaline-chlorinated, or non- equipment. chloride cleaners. Important! Tip: If you’ve been doing a lot of continued boiling or steaming, you may notice a build-up of lime or scale in... - Page 22 Section IV: Caring For Stainless Steel 8. When equipment needs to be sanitized, use a solution equivalent to one that supplies 200 parts per million available chlorine. Obtain advise on sanitizing agents from your supplier of sanitizing products. Following the supplier’s instructions, apply the agent after the unit has been cleaned and drained. Rinse off the sanitizer thoroughly. 9. It is recommended that each piece of equipment be sanitized just before use.
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Page 23: Section V: Troubleshooting
Section V: Troubleshooting Fig. 5.1: The SV9501/9502 SmartValve Troubleshooting-General Problems The Gas Self-Contained Steam Jacketed Kettle is designed to operate smoothly and efficiently if properly maintained. However, in the event of a problem, following is a list of checks to be made by qualified personnel. The wiring diagram for the unit is located behind the removable panel of the control console. -
Page 24: Sequence
Section V: Troubleshooting Checking the Grounding •the igniter continues to glow red after the pilot is lit, or 1. If the ground is poor or erratic, safety shutdown will occur. Therefore, if nuisance shutdowns are reported, •the pilot lights and the igniter stops check that the ground is made through the pilot tubing. -
Page 25: Section Vi: Parts List
Section VI: Parts List General Parts List 407714 Indicator light amber 120V PART NO. ITEM DESCRIPTION 408579 Indicator light green 120V 409257-260 Thermostat, primary 150-260°F 407615 Rocker switch 408496 Knob, primary thermostat 400270 Strainer disk 9” with 1/4” holes, 1.5& 2” Draw-off 409258 Thermostat probe RTD 404939-001... -
Page 26: Actuator Parts List & Assembly
Section VI: Parts List Actuator Parts List & Assembly Fig. 6.1: Actuator Assembly Diagram... -
Page 27: Compression Draw-Off Parts List & Assembly
Section VI: Parts List Compression Draw-Off Parts List & Assembly Fig. 6.2: Compression Draw-Off Assembly Diagram Part Number Item Description 1 ½” 2” 3” Nut, handle 408392 408392 408207 Handle, round stainless steel 408359 408359-2 408360 Hex bonnet nut 450033-01 450032-01 440234-01 Faucet gland... -
Page 28: For Your Use & Review
For Your Use & Review Installation Checklist Proper operation of your Gas Self-Contained Steam Jacketed Kettle is dependent upon proper installation. Performing the following checks at the time of installation could avoid unnecessary service calls. IMPORTANT: Recording the following information is necessary for your warranty to be valid. Item Reference Section Verify Completion... -
Page 29: Maintenance & Service Log
Maintenance & Service Log For Service: Call Toll-Free (800) 480-0415, within the Continental United States and Hawaii. They are available 7 days a week from (7:00 a.m. through 7:00 p.m., Eastern Standard Time). Model No.: Purchased From: Serial No.: Date Purchased: Purchase Order No.: Location Installed: Date Installed:... -
Page 30: Wiring Diagrams
Wiring Diagram... -
Page 31: 240V/1Phase
Wiring Diagram... -
Page 32: 120V/1Phase (Tilting Gas Units Only)
Wiring Diagram LOW WATER INDICATOR LIGHT PRIMARY THERMOSTAT JUMPED TERM. BLK. TB-2... -
Page 33: Product Warranty
One Year Parts and LaborOne Year Parts and Labor AccuTemp Products, Inc. ( AccuTemp ) warrants that your AccuTemp equipment will be free of defects in material and workmanship under normal use for a period of twelve (12) months from installation or fifteen (15) months from date of shipment from AccuTemp, whichever date first occurs (the Warranty Period ). - Page 34 IMPORTANT SERVICE INFORMATION AccuTemp Product, Inc. Technical & Customer Support Technician is available Monday thru Sunday, 7:00am to 7:00pm EST.