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Hella VENTUR Pergola Installation Instructions Manual

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Installation Instructions
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VENTUR Pergola

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Summary of Contents for Hella VENTUR Pergola

  • Page 1 Installation Instructions These instructions must be read prior to installation and use! VENTUR Pergola...

  • Page 2: Table Of Contents

    Installation Instructions Table of Contents Preliminary remarks HELLA VENTUR Pergola ..............3 Before installation ......................... 4 Designs of the basic modules ....................5 Exploded view ........................7 Marking and fixing the floor brackets .................. 13 Marking and fixing the wall brackets ................... 22 Marking and fixing the wall brackets Type self-supporting to wall ........

  • Page 3: Preliminary Remarks Hella Ventur Pergola

    Installation Instructions Preliminary remarks HELLA VENTUR Pergola With this HELLA product you have opted for a high-quality product with a most up-to-date technology that nevertheless can be easily operated. In these instructions we describe the basic installation, commissioning and use.

  • Page 4: Before Installation

    Installation Instructions Before installation Check the product immediately for possible shipping damage and for compliance with the delivery receipt. If parts are missing or damaged, please consult your supplier immediately. Check the mounting base and ensure that the mounting material to be used complies with the given conditions to guarantee proper installation.

  • Page 5: Designs Of The Basic Modules

    Installation Instructions Designs of the basic modules It is possible to turn and combine the modules just as you like. Installation to the wall: Depending on the side the VENTUR is positioned to the wall, the running direction of the slats changes accordingly.
  • Page 6 Installation Instructions Designs of the basic modules It is possible to turn and combine the modules just as you like. Installation to the wall: Depending on the side the VENTUR is positioned to the wall, the running direction of the slats changes accordingly.

  • Page 7: Exploded View

    Installation Instructions Exploded view VENTUR self-supporting 45° 0° Subject to technical modifications – Date of Issue September/2023...
  • Page 8 Installation Instructions Exploded view VENTUR self-supporting Legend Corner columns Column A Rain gutters (optional with LED Column B lighting) Cover profile Column C Basic profile unit Side H Column D Basic profile unit Side V Side L Basic profile unit Side R Side R Basic profile unit Side L Side V...
  • Page 9 Installation Instructions Exploded view VENTUR wall installation 45° 0° Subject to technical modifications – Date of Issue September/2023...
  • Page 10 Installation Instructions Exploded view VENTUR wall installation Legend Wall brackets Box top boards at the bottom with bracket 30x30 Corner columns Wall Box top boards outside Corner columns Wall connection cover sheet Rain gutters (optional with LED Junction box 230 V lighting) Cover profile Sealing sheet...
  • Page 11 Installation Instructions Exploded view VENTUR Free 45° 0° Subject to technical modifications – Date of Issue September/2023...
  • Page 12 Installation Instructions Exploded view VENTUR Free Legend Wall bracket Slats Corner columns Wall Box top boards at the top Inspection cover Box top boards inside Rain gutters (optional with LED lighting) Box covers at the bottom with brush profile Cover profile Column L Basic profile unit Side H Column R...

  • Page 13: Marking And Fixing The Floor Brackets

    Installation Instructions Marking and fixing the floor brackets 90° 90° 90° 90° Fig.: Top view (horizontal level) Mark the floor brackets according to the finished dimensions and diagonal dimensions and adjust them. Legend Column A Position Additional column at the rear Column B Position Additional column on the right side Column C...
  • Page 14 Installation Instructions Marking and fixing the floor brackets Depending on the planned direction of the water drain, the floor brackets must be turned (see Fig.) and fixed to the underfloor/foundation using the appropriate mounting material. If you are unclear about the mounting surface and material, consult a specialist (e.
  • Page 15 Installation Instructions Marking and fixing the floor brackets If the 230 V power supply line from the floor runs directly under the column profile, the cable can be threaded through the central ø50 hole in the floor console (fig. 1). It is possible to insert the mains cable laterally into the column (Fig.
  • Page 16 Installation Instructions Marking and fixing the floor brackets Standard floor bracket TYPE 1 For the correct assembly / alignment of the floor consoles, the following steps must be followed: Attach anchoring to the floor! The thread of the anchor bolt (1) must protrude approx.
  • Page 17 Installation Instructions Marking and fixing the floor brackets Standard floor bracket TYPE 1 Screw another 6 nuts + washers (3) onto the anchors as well as onto the threaded rods of the floor bracket. Attention: Washer must be placed above the nut. 3D adjustment: The height adjustment as well as the tilt alignment is...
  • Page 18 Installation Instructions Marking and fixing the floor brackets Standard floor bracket TYPE 1 Height adjustment with cross-line laser The standard dimension is 25 mm. The brackets can be adjusted upwards to 50 mm. Legend Anchor bolts Floor bracket Washer and nut Assembly gauge (for alignment) Cross-line laser For mounting of the columns, see chapter “Mounting free-standing - columns and rain...
  • Page 19 Installation Instructions Marking and fixing the floor brackets Standard floor bracket TYPE 2, TYPE 3 and TYPE 4 TYPE 2 For the correct assembly / alignment of the floor consoles, the following steps must be followed: Attach anchoring to the floor! The thread of the anchor bolt (1) must protrude approx.
  • Page 20 Installation Instructions Marking and fixing the floor brackets Standard floor bracket TYPE 2, TYPE 3 and TYPE 4 TYPE 3 For the correct assembly / alignment of the floor consoles, the following steps must be followed: Attach anchoring to the floor! The thread of the anchor bolt (1) must protrude approx.
  • Page 21 Installation Instructions Marking and fixing the floor brackets Standard floor bracket TYPE 2, TYPE 3 and TYPE 4 TYPE 4 For the correct assembly / alignment of the floor consoles, the following steps must be followed: Attach anchoring to the floor! The thread of the anchor bolt (1) must protrude approx.

  • Page 22: Marking And Fixing The Wall Brackets

    Installation Instructions Marking and fixing the wall brackets Fig.: Top view (horizontal level) As described in the chapter “Marking and fixing the floor brackets”, mark and adjust the floor brackets according to the finished dimensions and diagonal dimensions. Please note, that, due to the wall bracket, there is a space of 30 mm between the pergola and the wall.
  • Page 23 Installation Instructions Marking and fixing the wall brackets Legend ZR Position Additional column on the right Column A side Column B ZV Position Additional column at the front Column C ZL Position Additional column on the left side Column D FB Complete width Side L AL Sloping projection...
  • Page 24 Installation Instructions Marking and fixing the wall brackets The mounting height of the wall brackets (2) depends on the height of the corner columns (1). Upper edge of the bracket = upper edge of the column Outer edge of the bracket = outer edge of the column To mark the height, place the corner columns into the floor brackets.
  • Page 25 Installation Instructions Marking and fixing the wall brackets The wall brackets are (as represented in the image) mounted approx. 5 mm higher. The brackets settle due to the dead weight of the system and the additional possible snow load. Furthermore, the system tends to be mounted slightly higher on the wall so that the water in the rain gutter can run...
  • Page 26 Installation Instructions Marking and fixing the wall brackets Attention should be paid to FB/AL the following: The columns of the VENTUR must be put to a vertical position using a spirit level; all sides must be at a right angle with respect to each other and the complete 90°...

  • Page 27: Marking And Fixing The Wall Brackets Type Self-Supporting To Wall

    Installation Instructions Marking and fixing the wall brackets Type self-supporting to wall The mounting height of the wall brackets (2) depends on the height of the corner columns (1). Upper edge of the bracket = upper edge of the column Outer edge of the bracket = outer edge of the column To mark the height, place the corner columns into the floor brackets.
  • Page 28 Installation Instructions Marking and fixing the wall brackets Type self-supporting to wall Hold the wall brackets to the mounting base. Adjust the brackets. Mark the fixing points and screw the brackets with the appropriate mounting material to the mounting base. If you are unclear about the mounting base and material, consult a specialist (e.g.
  • Page 29 Installation Instructions Marking and fixing the wall brackets Type self-supporting to wall Attention should be paid to FB/AL the following: The columns of the VENTUR must be put to a vertical position using a spirit level; all sides must be at a right angle with respect to each other and the complete upper construction must be...

  • Page 30: Mounting Base

    Installation Instructions Mounting base Installation on concrete Installation of the anchor bolts as per approval ETA-05/0069: - Drilled hole preparation ø12 mm Installation of the attachment: - Tightening torque as per ETA- 05/0069 Legend Concrete Installation set 1; anchor bolt FAZ II M12 Bracket Minimum anchoring depth - 70 mm Subject to technical modifications –...
  • Page 31 Installation Instructions Mounting base Installation on concrete ceiling face, heavy-duty bracket Register constructional situation: - Thickness of the concrete ceiling - Determination of the theoretical position of the concrete ceiling (consider differences is in the ground) - Determination of the non-bearing layer ETICS (adhesive, insulation, plaster) Legend...
  • Page 32 Installation Instructions Mounting base Installation on concrete ceiling face, heavy-duty bracket Installation of the anchor rod as per approval ETA-12/0258: - Drilled hole preparation - Observe the anchoring depth and the minimum edge distance! - Drilled hole cleaning - Fill drilled hole with mortar - Slide the anchoring element into the drilled hole - Wait for the curing time...
  • Page 33 Installation Instructions Mounting base Installation on concrete ceiling face, heavy-duty bracket Inserting the intermediate plate: Fasten with countersunk screws to the heavy-duty bracket. Legend Intermediate plate Countersunk screw M10x25 End plate and spacer plates: The heavy-duty bracket can still be finely adjusted with the aid of two spacer plates of 5 mm each.
  • Page 34 Installation Instructions Mounting base Installation on concrete ceiling face, heavy-duty bracket Affixing the wall bracket type I: Fasten the end plate and wall bracket type I with hexagon head screws. The end plate must be sealed all around (Fischer Multi adhesive and sealant). Legend Wall bracket type I End plate...

  • Page 35: Preparing The Columns

    Installation Instructions Preparing the columns Fix the corner joints for the rain gutters to the columns using two filister head screws M8x20 per corner joint. Legend Corner column Linking column Central column Corner column Wall Linking column Wall One oval head screw per corner connector must be mounted bare/electrically conductive.

  • Page 36: Installation Self-Supporting

    Installation Instructions Installation self-supporting Columns and rain gutters Connect the columns (1) with the rain gutters (2): Push the rain gutters in the upper profile chamber (see Fig. 3) onto the corner joints and fasten them with the filister head screws M8x20 (4).
  • Page 37 Installation Instructions Installation self-supporting Columns and rain gutters With linkage: Use cylinder head screws with plain washers (5) instead of filister head screws (4). Fix the connection brackets for the rain gutters (6) with four self- drilling head screws (7) each, distributed over the complete length. Legend Corner columns Fillister head screw M8x25...
  • Page 38 Installation Instructions Installation self-supporting Columns and rain gutters Place the assembled rain gutters and columns on the floor brackets (2) and screw them together using an M12 not and washer (1). Do not exceed a tightening torque of 60 Nm. Subject to technical modifications –...
  • Page 39 Installation Instructions Installation self-supporting Columns and rain gutters After aligning the floor brackets, place the columns on them. Screw the column onto the threaded rods using 2 hexagon nuts + washers (3) and tighten using a spanner via the side opening.
  • Page 40 Installation Instructions Installation self-supporting Columns and rain gutters The 230 V mains cable must be pulled through the column provided for the electrical supply up to the upper end (see Fig. 4). The mains cable is only allowed to be inserted into the column without water drain.
  • Page 41 Installation Instructions Installation self-supporting Columns and rain gutters The columns of the VENTUR must be put to a vertical position using a spirit level. All sides must be at a right angle with respect to each other and the complete upper construction must be horizontally aligned (see Fig.).

  • Page 42: Column Flush With The Wall With Ventur Self-Supporting

    Installation Instructions Column flush with the wall with VENTUR self- supporting also suitable for the installation of a VENTUR SIDE Before fastening the unit to the wall, connect the columns (1) with the rain gutters (2): Push the rain gutters in the upper profile chamber (see Fig.
  • Page 43 Installation Instructions Column flush with the wall with VENTUR self- supporting also suitable for the installation of a VENTUR SIDE Screw the column (3) from the inside to the wall bracket (1) using hexagon screw M12x35 + washer (2). Make sure, that the columns are properly vertically aligned when mounted.

  • Page 44: Wall Installation

    Installation Instructions Wall installation Columns and rain gutters Before mounting on the wall, connect the wall columns (1) with rain gutters (2): Push the rain gutters in the upper profile chamber (see Fig. 3) onto the corner joints (3) and fasten them with the filister head screws M8x20 (4).
  • Page 45 Installation Instructions Wall installation Section view Wall installation Legend Column at the wall Brush profile + brush Rain gutter Self-drilling head screw 3.9x19 Corner joint Linking column Wall Filister head screw M8x20 Wall Box top board at the bottom Mount marked oval head drilling screws (7) bare/electrically conductive. Applies to all connections of box covers with rain gutters.
  • Page 46 Installation Instructions Wall installation Columns and rain gutters Lift the complete component onto the wall brackets (1) and fix it with the tapping screws with countersunk head 3.9x38 (2). Subject to technical modifications – Date of Issue September/2023...
  • Page 47 Installation Instructions Wall installation Columns and rain gutters Place the cable line from the house (length 4 m with Hirschmann cable socket STAK 3) to the selected column at the wall. Legend Wall bracket Tapping screws with countersunk head 3.9x38 Supply cable (230 V - 4 m) from house Hirschmann cable socket STAK 3 Flush-mounted socket provided by the client...
  • Page 48 Installation Instructions Wall installation Columns and rain gutters Stick the rain gutters (2), the corner columns (1) and the columns at the wall (3) together and screw them together. Put the columns onto the floor brackets (4) and screw them. Detailed information are given in the previous chapters.

  • Page 49: Wall Mounting Ventur Free

    Installation Instructions Wall mounting VENTUR Free Columns and rain gutters Before fastening the unit to the wall, connect the wall columns with the rain gutters Push the rain gutters in the upper profile chamber onto the corner joint and screw them in place with M8x20 filister head screws (see chapter Wall mounting).
  • Page 50 Installation Instructions Wall mounting VENTUR Free Columns and rain gutters On the sides selected according to the order, there is a connection for a drain pipe HT50 (1). A transition sleeve (2) is supplied to connect the drain to the on- site water drain.

  • Page 51: Installation Of Corner Joints For The Led Corner Cover Profile

    Installation Instructions Installation of corner joints for the LED corner cover profile Mount the corner joints (1) in each mitre to the rain gutters (2). At first insert the corner joint into the lower clip edge (3) of the rain gutter and swivel it in, then press it into the upper clip edge (4).

  • Page 52: Sealing Of Rain Gutter

    Installation Instructions Sealing of rain gutter Water tightness of the rain gutter mitres depends on the care with which the sealing adhesive is distributed and applied. Spread sealing adhesive generously over all open areas. The surface to which the sealing adhesive (TEC 7 Bonding/Mounting/Sealing, black, Art.
  • Page 53 Installation Instructions Sealing of rain gutter Processing: Clean adhesive surfaces with TEC7 cleaner + cloth until free of dirt, grease, and allow to flash off for 2-3 minutes. Spray a thin layer of Primer PT7 onto the bonding areas (see below in the pictures), and allow to vent for 7-10 minutes.
  • Page 54 Installation Instructions Sealing of rain gutter The detailed procedure for sealing the rain gutters is shown in the installation videos on the web shelf! - Video: Sealing if there is a column with water drain - Video: Sealing if there is a column without water drain Seal the gutter in the corner area with the supplied sealing adhesive...
  • Page 55 Installation Instructions Sealing of rain gutter - Seal with supplied sealing material (5/6) along all thick dotted lines. - Then use the sealant (5/6) supplied to make a U-shaped seal in the column underneath the sheet metal. Legend Sealing sheet part 1 Corner column Rain gutters Seal areas to be sealed with...

  • Page 56: Installation With Corner Joint

    Installation Instructions Installation with corner joint As shown in the illustration, screw the corner joint for the basic profile to the columns (eight countersunk screws M8x20 per corner joint). With multiple units it is possible to screw up to four corner joints to one column.

  • Page 57: Mounting The Covering Profiles

    Installation Instructions Mounting the covering profiles Mount cover profiles (1) in the rain gutters (6) at side H and side V. Legend Clinker cover profile 185 mm End cap for cover profile Support bracket for cover profile Self-tapping pan-head screw M6 Self-drilling head screw 3.9 x 19 mm Rain gutter Subject to technical modifications –...
  • Page 58 Installation Instructions Mounting the covering profiles Push the cover profile (1) with factory-fitted side covers (2) forwards onto the rain gutter (6) as far as it will go, and fix it symmetrically across the width of the system using pan-head screws 3.9 x 19 (5) approx.

  • Page 59: Installation Of The Basic Profile Units

    Installation Instructions Installation of the basic profile units ~170 The cables of the linear motors (5), which come out of the inside of the left and right basic profiles, must protrude on side V. The edge distance between the first swivel bolt and the mitre edge facing towards side H is ~170 mm.
  • Page 60 Installation Instructions Installation of the basic profile units For this purpose we recommend the following installation order: 1. Place the basic profile units with slat bolts for sides L and R (3) in the corner joints (1) and fix them with screws.
  • Page 61 Installation Instructions Installation of the basic profile units 4. Screw the basic profile units for sides H and V (2) to the corner joints (1) 5. For further use, lead the cable (5) out of the interior of the basic profile unit for sides L and R Legend Corner joint...

  • Page 62: Electric Plug-In Connections

    Installation Instructions Electric plug-in connections Control units for slat turning and LED lighting Place the cables for the LED lighting of the rain gutter through the basic profiles towards the inside of the VENTUR. Interconnect all cables of the Hirschmann plug connections STAS 2/STAK 2 that are provided with the same colour markings.
  • Page 63 Installation Instructions Electric plug-in connections Control units for slat turning and LED lighting Legend Junction box (230 V) Control unit for linear motors pergola Control unit for LED lighting Hirschmann plug connection STAS 3/STAK 3 for LED control unit (230 V) White cable marking (cable + Hirschmann plug connection STAS 2/STAK 2 for linear drive pergola - 24 V) Red cable marking (cable + Hirschmann plug connection STAS 2/STAK 2 for LED...

  • Page 64: Electric Supply Line

    Installation Instructions Electric supply line 230 Place the V-mains cable (2) from the junction box (1) to the column provided for the power supply (A, B, C or D). The cables are placed in the upper groove of the left and the right basic profiles;...
  • Page 65 Installation Instructions Electric supply line Connect the Hirschmann plug connection of the mains cable (3) at the column provided for the power supply (Fig. 8). Stow the plug connection (3) in the column provided for the power supply (4) (Fig. 9). The client has to ensure that Fig.

  • Page 66: Installation Of The Slats

    Installation Instructions Installation of the slats Hinge the slats one after the 45° other starting from side H (rear). Side H is the side, where the distance to the first swivel bolt (5) is 170 mm 0° (see Fig. on the following pages).
  • Page 67 Installation Instructions Installation of the slats Subject to technical modifications – Date of Issue September/2023...
  • Page 68 Installation Instructions Installation of the slats At that, the following steps must be carried out on both sides: - Extend the driving rod (2) out up to approx. 100 mm (see the figure on the previous page). - Press the slat (1) from above into the push rod (2) until it is fully engaged.
  • Page 69 Installation Instructions Installation of the slats A separate push rod cover is needed for each slat. The covers are threaded into the 4 retaining lugs of the slider below and then move into the clip above. Once engaged, there is a ‘click’ sound. Finally, each pushrod cover must be secured with a 3.9x13mm filister head screw.

  • Page 70: Adjusting The Rain Gutters

    Installation Instructions Adjusting the rain gutters Screw the supporting yoke for the rain gutters (3) to the rain gutter (1) as shown in the illustration. Correct the sagging of the rain gutter by adjusting the screw (4). A batten (2) may be used as auxiliary tool.
  • Page 71 Installation Instructions Adjusting the rain gutters Between the rain gutter and the slats a minimum distance (at least 5 mm) must be given, otherwise the profiles clash when the slats are tilted. Legend Rain gutter Batten Supporting yoke for rain gutter Self-drilling head screw M8x40 mm Rivet nut M8 slat...

  • Page 72: Mounting The Intermediate Column

    Installation Instructions Mounting the intermediate column Design 1 Fix the flange plate (1) beneath the rain gutter (2). Position the floor bracket (3) flush below the flange plate and fix the anchors (4) to the floor (do not screw the bracket to the anchors yet) (see Fig.
  • Page 73 Installation Instructions Mounting the intermediate column Design 1 Thread the column with inserted floor bracket onto the upper flange and place it underneath against the anchors. It is eventually necessary to shorten the column (see Fig. 11). Then remove the adhesive strip (8) Subject to technical modifications –...
  • Page 74 Installation Instructions Mounting the intermediate column Design 1 Turn both hexagon nuts + washers (7) upwards over the threaded rods until the intermediate column (6) is flush with the top of the flange plate (1) (see fig. 9). Place the profiled pipe 40x20x130mm (10) as a pressure insert between the rain gutter (2) and the base profile unit (11) (see fig.
  • Page 75 Installation Instructions Mounting the intermediate column Design 1 Mount the column base (12). Fig. 11 Legend Flange plate Rain gutter Floor bracket Anchorages Mounting plate Additional column Hexagon nut height adjustment Adhesive strip Hexagon nut fixing Profiled pipe 40x20x130 mm Basic profile unit Column base Plain washer...

  • Page 76: Mounting The Snap-On Bracket For Ventur Side

    Installation Instructions Mounting the snap-on bracket for VENTUR SIDE Only for intermediate column design 1 Attention should be paid to the following: The installation of the snap- on bracket (6) for the VENTUR SIDE is only possible exactly above an additional standard column (3).
  • Page 77 Installation Instructions Mounting the snap-on bracket for VENTUR SIDE Only for intermediate column design 1 Legend Flange plate Rain gutter Additional column Profiled pipe 40x20x130 mm Basic profile unit Snap-on bracket Filister head screws Rivet nuts Box top board at the bottom Subject to technical modifications –...
  • Page 78 Installation Instructions Mounting the intermediate column Design 2 Screw the adapter bracket (1) onto the base profile unit (3). The position is given by the rivet nuts (see fig. 13). Set up the floor bracket (4) - exactly under the adapter bracket - and attach the anchors (5) (do not screw the console to the anchors yet)

  • Page 79: Mounting The Intermediate Column

    Installation Instructions Mounting the intermediate column Design 2 Preparation intermediate column: Screw the hexagon nut (7) completely onto both threaded rods of the floor bracket and then put on the washer (10). Push the floor bracket into the intermediate column (6) and fix it with adhesive tape (8).
  • Page 80 Installation Instructions Mounting the intermediate column Design 2 Turn the hexagon nuts (7) upwards over the threaded rods to support the column. Mount the nut (11) and plain washer (10) onto the anchors (5) and tighten them. Hook in the box covers (13) and screw the on the base profile unit using pan-head screws 3.9 x 25 mm (see...
  • Page 81 Installation Instructions Mounting the intermediate column Design 2 Mount the column base (12). Fig. 12 Legend Adapter bracket Filister head screw Basic profile unit Floor bracket Bracing Intermediate column Hexagon nut Adhesive tape Floor bracket Plain washer Hexagon nut height adjustment Column base Box top board Self-drilling head screw 3.9x13...

  • Page 82: Mounting An Additional Column Flush With The Wall

    Installation Instructions Mounting an additional column flush with the wall for the later installation of a VENTURE SIDE Fix the flange plate (1) beneath the wall bracket (7). To fix the flange plate, use the four tapping screws with countersunk head 3.9x38 mm (2) of the wall bracket.
  • Page 83 Installation Instructions Mounting an additional column flush with the wall for the later installation of a VENTURE SIDE Fix the column base flush with the wall (5) using self- drilling screws (6). Legend Flange plate Oval pan head screws 3.9x38 mm Additional column flush with the wall Brush profile + brush Column base flush with the wall...

  • Page 84: Installation Of The Ventur Side

    Installation Instructions Installation of the VENTUR SIDE VENTUR SIDE (optional) The VENTUR Pergola can also be optionally equipped with the VENTUR SIDE vertical shade on each side. Screw the headers to the column as shown in the illustration. Unscrew and remove the...
  • Page 85 Installation Instructions Installation of the VENTUR SIDE Stopper plate for VENTUR SIDE M with ONYX The wire-bound motor with the automatic locking in the lower end position switches off with torque in the upper end position. For this purpose, a stopper plate is screwed to the top of the 55x75 guide rail in the “VENTUR SIDE M with...
  • Page 86 Installation Instructions Installation of the VENTUR SIDE VENTUR SIDE (optional) Shorten the PVC guiding profiles at the bottom as required and hinge it into the basic profile. Hereby the spring elements (neoprene buffer or torsion spring) must be hinged into the groove provided for this purpose.
  • Page 87 Place the motor cable in the upper base profile groove and guide it to the junction box in the power post. The VENTUR Pergola can also be optionally equipped with the VENTUR SIDE vertical shade on each side. Legend...
  • Page 88 Installation Instructions Installation of the VENTUR SIDE As shown, the cable is without loop and laid at the shortest distance to the exit (upper notch of the basic profile). At that, the cable must run behind the retaining ring to the motor bearing (eyelet and cable are at the same position).
  • Page 89 Installation Instructions Installation of the VENTUR SIDE VENTUR SIDE (optional) Shorten the guide rail locking piece at the top according to the length of the guide rail basic profile; then raise the cover and push the locking piece onto the guide rail. Screw the locking piece to the basic profile.
  • Page 90 Installation Instructions Installation of the VENTUR SIDE VENTUR SIDE (optional) As shown in the illustration, position the strengthening bracket (1) at the mark provided ex works and fix it with the self-drilling head screws 3.9x19 mm (2). When hinging the box top boards (last installation step with VENTUR), the box top board must on the outside...

  • Page 91: Electric Plug-In Connections

    Installation Instructions Electric plug-in connections VENTUR SIDE Interconnect all 230 V cables via Hirschmann plug connection STAS 3/STAK 3. There is no special wiring diagram for terminal connections in the area of the junction box. All connections are provided with 230 V. Legend Junction box (230 V) Design with Somfy io:...
  • Page 92 Installation Instructions Installation of the VENTUR SIDE VENTUR SIDE M The distance between glider and guide rail (1) has to be adjusted as equally as possible on the right side as well as on the left side. Check this distance over the complete height.
  • Page 93 Installation Instructions Installation of the VENTUR SIDE Fine adjustment of the 3-6 mm locking device of the front rail profile depending on the position of the front rail profile. On the basis of the distance between glider and guide rail (1) (in the area of the locking pieces), the basic component is to be mounted with the...
  • Page 94 Installation Instructions Installation of the VENTUR SIDE 7-8 mm 0-2 mm Legend Distance between glider and guide rail Case 1 Case 2 Glider Guide rail Basic component for the locking device of the front rail profile Subject to technical modifications – Date of Issue September/2023...
  • Page 95 Installation Instructions Installation of the VENTUR SIDE Adjusting the motor If the unit is delivered with a motor drive, the end positions are not pre- adjusted. Therefore it is necessary to adjust the end positions during the installation on site. Motors with electronic limit stops: With these drives the adjustment of the end position is done via an adjustment cable.

  • Page 96: Troubleshooting Ventur Side

    Installation Instructions Troubleshooting VENTUR SIDE The front rail profile does not move out of the locking device (alternately locking on the right and left side). Check, if both gliders of the front rail profile are situated in the locking position. If it is locked on one side only, lift the front rail profile slightly at the side that is not locked, and move the unit towards the top again.

  • Page 97: Installation Of The Box Top Boards

    Installation Instructions Installation of the box top boards Standard with side L and side R As shown in the illustration, hinge the box top boards and fix them with pan-head tapping screws + sealing washers over the complete length. Pre-drill before fastening the pan-head tapping screws (4).
  • Page 98 Installation Instructions Installation of the box top boards Linked with side L and side R As shown in the illustration, hinge the box top boards and fix them with pan-head tapping screws + sealing washers over the complete length. Pre-drill before fastening the pan-head tapping screws (3).
  • Page 99 Installation Instructions Installation of the box top boards Wall installation with side L and side R As shown in the illustration, hinge the box top boards and fix them with pan-head tapping screws + sealing washers over the complete length. Pre-drill before fastening the pan-head tapping screws.
  • Page 100 Installation Instructions Installation of the box top boards VENTUR Free Wall installation with side L and side R As shown in the illustration, hinge the box top boards and fix them with pan-head tapping screws + sealing washers over the complete length.

  • Page 101: Mounting The Column Sealing Sheets

    Installation Instructions Mounting the column sealing sheets The column sealing plates must be fitted so that they are impermeable to water using the available boreholes and the provided mounting material and sealing tapes. Mount marked pan-head tapping screws bare/electrically conductive. Applies to all box top board types at all sides (L, R, V, H).
  • Page 102 Installation Instructions Mounting the column sealing sheets Before installing the column sealing sheets on the VENTUR, the supplied expanding tape must be glued to the underside of the sealing sheets on site as shown in the following illustrations. Type A Type B Type C Type D...
  • Page 103 Installation Instructions Mounting the column sealing sheets In addition, the gap clearances of the box panels and the columns must also be covered with expanding tape (1) as shown in the following illustrations. For corner columns (standard): For connection columns: Legend Expanding tape Subject to technical modifications –...

  • Page 104: Installation Of The Wall Connection Cover Sheet

    Installation Instructions Installation of the wall connection cover sheet If a VENTUR for wall installation is mounted, the connection towards the wall must be professionally carried out and sealed using the provided wall connection cover sheet. The mounting sequence is described in detail in the following pages and must be strictly adhered to.

  • Page 105: Preparing The Wall Connection Over Sheet

    Installation Instructions Preparing the wall connection over sheet Before mounting check whether the distance blocks (1) have been glued to the wall connection cover sheet (2). Usually, the wall connection cover sheets come prepared ex works. Should this not be the case, affix the distancing blocks as shown in the illustration.
  • Page 106 Installation Instructions Preparing the wall connection over sheet Processing: Clean adhesive surfaces with TEC7 cleaner + cloth until free of dirt, grease, and allow to flash off for 2-3 minutes. Spray a thin layer of Primer PT7 onto the bonding areas (see pictures below), and allow to vent for 7-10 minutes.
  • Page 107 Installation Instructions Installation of the wall connection cover sheet Affixing the expanding tape to the top boards The strips of expanding tape must be affixed to the top boards at the marked spots as shown on the illustration. - The foremost strip of expanding tape (1) must be affixed end-to-end directly behind the first raw of screws (4) along the entire length of the unit (single unit or coupled).
  • Page 108 Installation Instructions Installation of the wall connection cover sheet Installing the butt joint Straight joint: In order to compensate for the different longitudinal expansions of the top boards and façade caused by temperature differences and thereby avoid plaster cracks and cracks at the sealing joints, the wall connection cover sheet >3 m in length must be separated by a butt...
  • Page 109 Installation Instructions Installation of the wall connection cover sheet Installing the butt joint To ensure proper sealing between the butt joint and the wall connection cover sheet, put strips of sealing tape (3) on the underside of the butt joint (4) and put double as many in the corners (A)! Subject to technical modifications –...
  • Page 110 Installation Instructions Installation of the wall connection cover sheet Installing the butt joint Inner corner: The wall connection cover sheets must be adjusted to each other in the inner corner and cut to mitre. Connect the wall connection cover sheets (1) with the the butt joint (2) by tightening the screws.
  • Page 111 Installation Instructions Installation of the wall connection cover sheet Installing the butt joint To ensure proper sealing between the butt joint and the wall connection cover sheet, put strips of sealing tape (3) on the underside of the butt joint (4) and put double as many in the corners (A)! Subject to technical modifications –...
  • Page 112 Installation Instructions Installation of the wall connection cover sheet Installing the butt joint Outer corner: The wall connection cover sheets must be adjusted to each other at the outer corner and cut to mitre. Connect the wall connection cover sheets (1) with the the butt joint (2) by tightening the screws.
  • Page 113 Installation Instructions Installation of the wall connection cover sheet Installing the butt joint To ensure proper sealing between the butt joint and the wall connection cover sheet, put strips of sealing tape (3) on the underside of the butt joint (4) and put double as many in the corners (A)! Subject to technical modifications –...
  • Page 114 Installation Instructions Installation of the wall connection cover sheet Affix the expanding tape to the wall connection cover sheet Affix the provided expanding tape (2) to the wall-sided leg (1) of the wall connection cover sheet. Observe the following when doing so: - Affix the expanding tape above the punchings (3).
  • Page 115 Installation Instructions Installation of the wall connection cover sheet Installation of the wall connection cover sheet Position the wall connection cover sheet symmetrically, taking into account the lateral projection of 8 mm on each side. Legend Wall connection cover sheet Wall Subject to technical modifications –...
  • Page 116 Installation Instructions Installation of the wall connection cover sheet Installation of the wall connection cover sheet Fix the wall connection cover sheet (1) to the wall using the provided mounting materials + sealing washers (2) via the provided punched holes. Ensure proper connection to the wall using expanding compriband (4) and a sealing joint (3) (included in delivery).
  • Page 117 Installation Instructions Installation of the wall connection cover sheet Illustration wall mounting: with bracket profile L/r ~200 Subject to technical modifications – Date of Issue September/2023...
  • Page 118 Installation Instructions Installation of the wall connection cover sheet Legend Wall connection cover sheet Mounting screw + sealing washer (to the wall) Sealing joint (elastic) Sealing tape (expanding) Self drilling head screws 3.9x19 + sealing washer (to the top board) Distance block Subject to technical modifications –...
  • Page 119 Installation Instructions Installation of the wall connection cover sheet Illustration wall mounting: with bracket profile V/H ~200 230V Subject to technical modifications – Date of Issue September/2023...
  • Page 120 Installation Instructions Installation of the wall connection cover sheet Legend Wall connection cover sheet Mounting screw + sealing washer (to the wall) Sealing joint (elastic) Sealing tape (expanding) Self drilling head screws 3.9x19 + sealing washer (to the top board) Distance block Attention: danger to life - observe the correct screw length Subject to technical modifications –...
  • Page 121 Installation Instructions Installation of the wall connection cover sheet All open spots (marked below with hatching) must be sealed with a sealant (TEC7 ROCK, transparent, Art. no. 15250033). Use surface cleaner and clean all powder-coated surfaces to which the sealant (TEC7 ROCK, transparent, Art. no. 15250033) is applied afterwards (TEC7 Cleaner, Art.
  • Page 122 Installation Instructions Installation of the wall connection cover sheet Sealing the but joints Seal the gap in the front below the butt joint. Legend Silicone Subject to technical modifications – Date of Issue September/2023...
  • Page 123 Installation Instructions Installation of the wall connection cover sheet Sealing the area of the corner column Seal the wall connection cover sheet in the area of the box top board. Subject to technical modifications – Date of Issue September/2023...
  • Page 124 Installation Instructions Installation of the wall connection cover sheet Sealing the area of the connecting column Seal the wall connection cover sheet (2) in the area of the box top board. Extend the sealing joint all the way down along the side leg of the gap covering panels (3).
  • Page 125 Installation Instructions Installation of the wall connection cover sheet Side sealing Sealing of the lateral joint between the wall connection cover sheet and the wall. Legend Sealing mass Wall connection cover sheet Wall Subject to technical modifications – Date of Issue September/2023...
  • Page 126 Installation Instructions Sealing the box top boards No sealing is to be applied in the corner area at the bottom (highlighted area (3) in the figure above). Legend Silicone transparent Areas where silicone is to be applied Areas where no silicone is to be applied Subject to technical modifications –...

  • Page 127: Inspection Panel For Electronic Components

    Installation Instructions Inspection panel for electronic components To make it easier to reach the electronic components during maintenance, the inner panel can be cut into three parts on site using a cross-cut saw. This design is especially recommended for wall installations with a wall connection panel mounted above.

  • Page 128: Mounting Rain And Wind Sensor Onyx

    Installation Instructions Mounting rain and wind sensor ONYX Legend Junction box 230 V ONXY LED control unit ONYX control unit 230 V supply line for precipitation sensor or ONYX.WEATHER alternative power supply for ONYX.WEATHER Weather sensor ONYX.WEATHER Rain sensor Somfy Ondeis 230 V Control lines for precipitation sensor Ondeis Precipitation sensor The 230V power supply (4) for the ONYX control unit (3) can be provided...

  • Page 129: Electrical Data

    Installation Instructions Electrical data Power supply: 230 VAC/50 Hz Protective system: IP 54 Total power per basic module/additional module Max. power of the basic module: 1260 W - 5.9 A Max. power of the basic module+ 1 2040 W - 9.6 A additional module: The maximum power specifications are given for the fully equipped VENTUR.

  • Page 130: Wiring Diagram For The Motors

    Installation Instructions Wiring diagram for the motors VENTUR SIDE with ONYX.CONNECTOR Legend Hirschmann Junction box STAK 3 ONYX.CONNECTOR Motor Hirschmann STAS 3 for power STAS 3 supply 1 Neutral conductor N 2 Phase L 3 Connection 3 not assigned 4 Protective conductor STAS 3 ONYX.CONNECTOR STAK 3 for motor...

  • Page 131: Wiring Diagram For The Led Lighting

    Installation Instructions Wiring diagram for the LED lighting ONYX Legend Junction box Hirschmann STAK 3 Hirschmann plug connection Control unit LED ONYX / Somfy io Hirschmann plug connection Connection of LED strips Hirschmann STAS 3 230 V AC 24 V DC Hirschmann STAK 2 Hirschmann...

  • Page 132: Operation And Configuration Pergola Plus With Onyx

    Operation and configuration Pergola PLUS with ONYX General Before configuring Pergola PLUS with ONYX, download HELLA’s free app ONYX from the App store/Google Play to your smart phone. Before you can use Pergola PLUS together with ONYX.CENTER or ONYX.CLICK, it must be added in the ONYX app. You will find everything about the configuration in the instructions for ONYX.CENTER /...
  • Page 133 Installation Instructions Operation and configuration Pergola PLUS with ONYX Slat roof drive The slats are tilted by activating a hand-held radio transmitter or an automatic device. The slats turn in the range from 0° (0%) to 120° (100%). Pergola PLUS is displayed as ONYX.INSIDE when it is taught in the ONYX App.
  • Page 134 Installation Instructions Operation and configuration Pergola PLUS with ONYX VENTUR SIDE drive Pergola PLUS VENTUR SIDE is displayed as ONYX.CONNECTOR when it is taught in the ONYX App. Stand alone configuration with ONYX.CLICK To configure Pergola PLUS VENTUR SIDE, you first have to connect to the ONYX.CLICK hand-held radio transmitter via the ONYX app.
  • Page 135 Installation Instructions Operation and configuration Pergola PLUS with ONYX Lighting Stand alone configuration with ONYX.CLICK To configure the Pergola PLUS lighting, you first have to connect to the ONYX.CLICK hand-held radio transmitter via the ONYX app. The lighting is configured and added under “Configure devices” and “+”. Smart home configuration with ONYX.CENTER To configure the Pergola PLUS lighting, you simply have to connect to ONYX.CENTER in the ONYX app.
  • Page 136 Installation Instructions Operation and configuration Pergola PLUS with ONYX Frost sensor (included with Pergola PLUS) A temperature threshold can be set via the ONYX app below which the product remains protected. Without precipitation sensor: The pergola moves the slatted roof to 90° and opens the slat to protect against excessive snow load.
  • Page 137 Installation Instructions Operation and configuration Pergola PLUS with ONYX Wind sensor (included with Pergola PLUS) A wind threshold can be set via the ONYX app to protect the product in strong winds. The slat roof moves to a predefined position (open or closed) when the value falls below the set threshold.
  • Page 138 Precipitation sensor for rain/snow detection If a suitable sensor technology is used, Pergola PLUS can be upgraded with a rain and snow sensor. HELLA part number ONYX control unit with precipitation sensor: 05200114 Rain: When rain is detected, the slatted roof and the VENTUR SIDE shading move to a predefined position (open or closed).
  • Page 139 Installation Instructions Operation and configuration Pergola PLUS with ONYX It is essential to observe the maximum snow loads according to the point “Intended use” in spite of the precipitation sensor! Failure to do so may result in damage to the product. Subject to technical modifications –...
  • Page 140 Installation Instructions Operation and configuration Pergola PLUS with ONYX General When using several different sensors, the following prioritisation applies in the ONYX.HOME system. Higher prioritised functions override functions with a lower prioritisation. Snow (precipitation sensor) Frost (frost sensor) Wind (wind sensor) Rain (precipitation sensor) Sun (sun sensor) No liability is accepted for damage to the product caused by incorrect...

  • Page 141: Commissioning/Functional Check

    Installation Instructions Commissioning/functional check Extend and retract the unit in and out completely. When extending the unit for the first time, make sure no one is in the operating radius or standing below the unit. Make sure that during the later operation the units can be extended freely and without blockings.

  • Page 142: Removal

    Installation Instructions Removal Switch the unit dead and take safety precautions against unintentional switching on. The removal is carried out in reverse order to the installation. Subject to technical modifications – Date of Issue September/2023...
  • Page 143 For questions, wishes and ideas: HELLA Infoline +43/(0)4846/6555-0 HELLA Sonnen- und Wetterschutztechnik GmbH A-9913 Abfaltersbach, No. 125 Phone: +43/(0)4846/6555-0 Fax: +43/(0)4846/6555-134 e-mail: office@hella.info Internet: http://www.hella.info...
  • Page 144 Installation Instructions and Instructions for Use Schematic wiring diagram VENTUR with ONYX A / D B / C Legend 24V Linear drive 2-pole (+/-) 24V LED lighting 2-pole (+/-) 230V Voltage supply 3-pole (L/N/PE) 230V Voltage supply 4-pole (L/L/N/PE) Junction box (230V) Control unit for linear motors pergola Control unit for LED lighting Hirschmann plug connection STAS 3 / STAK 3 for LED control unit (230V)
  • Page 145 Installation Instructions and Instructions for Use Schematic wiring diagram VENTUR with Somfy io A / D B / C Legend 24V Linear drive 2-pole (+/-) 24V LED lighting 2-pole (+/-) 230V Voltage supply 3-pole (L/N/PE) Junction box (230V) Control unit for linear motors pergola Control unit for LED lighting Hirschmann plug connection STAS 3 / STAK 3 for LED control unit (230V) Main connector (230V)
  • Page 146 Installation Instructions and Instructions for Use Detailed wiring diagram VENTUR with ONYX Legend Mains connection LED side V Potential equalisation LED side H Additional module VENTUR 2 LED side L VENTUR SIDE side V LED side R VENTUR SIDE side H Brown VENTUR SIDE side L Blue...
  • Page 147 Installation Instructions and Instructions for Use Detailed wiring diagram VENTUR with Somfy io Legend Mains connection LED side V Potential equalisation LED side H Additional module VENTUR 2 LED side L VENTUR SIDE side V LED side R VENTUR SIDE side H Brown VENTUR SIDE side L Blue...

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