Hella SOLEYA Installation Instructions Manual
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Hella SOLEYA Installation Instructions Manual

Over-glass and under-glass awning
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Installation Instructions
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Over-glass and under-glass awning SOLEYA/SOLEYA protect

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  • Page 1 Installation Instructions These instructions must be read prior to installation and use! Over-glass and under-glass awning SOLEYA/SOLEYA protect...

  • Page 2: Table Of Contents

    Installation Instructions Table of Contents Preliminary remarks HELLA Over-glass and under-glass awning SOLEYA/SOLEYA protect ............................. 3 Before installation ......................... 4 Overview: Tools for the installation ..................5 Overview SOLEYA/SOLEYA protect - under-glass .............. 6 Under-glass mounting brackets overview ................7 Mounting SOLEYA/SOLEYA protect - under-glass ............

  • Page 3: Preliminary Remarks Hella Over-Glass And Under-Glass Awning Soleya/Soleya Protect

    Over-glass and under-glass awning SOLEYA/SOLEYA protect With this HELLA product you have opted for a high-quality product with a most up-to-date technology that can nevertheless be easily installed and operated. In these instructions we describe the basic installation, commissioning and use.

  • Page 4: Before Installation

    Installation Instructions Before installation Check the product immediately for possible shipping damage and for compliance with the delivery receipt. If parts are missing or damaged, please consult your supplier immediately. Check the mounting base and ensure that the mounting material to be used complies with the given conditions to guarantee proper installation.

  • Page 5: Overview: Tools For The Installation

    Installation Instructions Overview: Tools for the installation Battery-powered drill Drilling bit Depending on the mounting Drill set base (Bit AW 10, AW 20) acc. to Mounting base Bit extension Level Measuring tape Pencil Screwdriver Spanners Allen key or ratchet Combination pliers or Side cutter long-nosed pliers Subject to technical modifications.

  • Page 6: Overview Soleya/Soleya Protect - Under-Glass

    Installation Instructions Overview SOLEYA/SOLEYA protect - under-glass Legend Covering cap Mounting bracket for wall/ceiling installation Box (3-part) Guide rail Tensioner for the cover supporting wire Mounting bracket for guide rail Front rail Subject to technical modifications. – Date of Issue...

  • Page 7: Under-Glass Mounting Brackets Overview

    Installation Instructions Under-glass mounting brackets overview Standard brackets Mounting bracket guide Mounting angle ceiling Mounting bracket wall rail installation installation U1-F30 DU-157 WU-120 Type Bracket height Type Bracket height Type Bracket height U1-F30 30 mm DU-157 157 mm WU-120 120 mm Mounting bracket guide Mounting bracket guide rail, linkage...
  • Page 8 Installation Instructions Under-glass mounting brackets overview Standard brackets Tensioner for the cover supporting wire Angle bracket for support wires for the cover, linkage TU-135 04170514 Type Bracket height Bracket height TU-135 135 mm 110 mm Subject to technical modifications. – Date of Issue September/2023...
  • Page 9 Installation Instructions Under-glass mounting brackets overview Special brackets Mounting bracket guide Mounting bracket guide Mounting bracket guide rail rail, linkage rail, line U1-F U2-F U4-F Type Bracket height Type Bracket height Type Bracket height U1-F80 80 mm U2-F80 80 mm U4-F80 80 mm U1-F130...
  • Page 10 Installation Instructions Under-glass mounting brackets overview Special brackets 04210512 04210524 04210525 Mounting bracket for guide Mounting bracket for guide Mounting bracket for guide rail rail rail 30x40 mm 50x50 mm 80x60 mm 04210526 Mounting bracket for distance, motor/bearing side Subject to technical modifications. – Date of Issue September/2023...

  • Page 11: Mounting Soleya/Soleya Protect - Under-Glass

    Installation Instructions Mounting SOLEYA/SOLEYA protect - under-glass Fastening mounting brackets Please check, if the mounting brackets supplied comply with your order. The mounting angles are installed staggered to the second rafter opposite of the mounting brackets respectively. Adjust the mounting angles in height and depth by using a chalk line.
  • Page 12 Installation Instructions Mounting SOLEYA/SOLEYA protect - under-glass Fastening mounting brackets Linked units Adjust the mounting angles in height and depth by using a chalk line. Legend Mounting angle for ceiling installation Mounting bracket for wall installation Chalk line Subject to technical modifications. – Date of Issue...
  • Page 13 Installation Instructions Mounting SOLEYA/SOLEYA protect - under-glass Fastening mounting brackets Please check if the mounting brackets supplied for the guide rails comply with your order. Loosen the clamping pin by means of an Allen key (4 mm). Mark the mounting brackets on the rafters.
  • Page 14 Installation Instructions Mounting SOLEYA/SOLEYA protect - under-glass Fastening mounting brackets Installation angle bracket for support wires for the cover If the width or projection of the awning field exceeds 4000 mm, the cover may increasingly sag. By using an additional cover supporting wire, it is possible to avoid this effect.
  • Page 15 Installation Instructions Mounting SOLEYA/SOLEYA protect - under-glass Fastening mounting brackets Linked units Legend Dimension between axes = ordering dimension (1st unit) Dimension between axes = ordering dimension (2nd unit) Mounting angle for ceiling installation Subject to technical modifications. – Date of Issue...
  • Page 16 Installation Instructions Mounting SOLEYA/SOLEYA protect - under-glass Fastening mounting brackets Installation in the soffit 30 (60) The angular brackets for the installation in the soffit are loosely enclosed in the delivery. Hold the angular bracket for the installation in the soffit to the wall and mark the boreholes for the fixing.
  • Page 17 Installation Instructions Mounting SOLEYA/SOLEYA protect - under-glass Installation awning box Single and linked units Place the awning on two prepared trestles. Unpack the awning (carton, film). Remove the lateral covering caps (4). To do this, loosen the screw connection with the...
  • Page 18 Installation Instructions Mounting SOLEYA/SOLEYA protect - under-glass Installation awning box Single and linked units Position two ladders of the same height below the mounting brackets. Place the awning box on the top of the ladders. Please make sure that the awning box is placed safely and that it cannot fall down.
  • Page 19 Installation Instructions Mounting SOLEYA/SOLEYA protect - under-glass Installation awning box Single and linked units Carefully allow the front rail (4) to move out of the transport lock (3). To do this, connect the motor(s) to a test cable and operate the awning.
  • Page 20 Installation Instructions Mounting SOLEYA/SOLEYA protect - under-glass Installation awning box Linking the units Put the outer (1) and the inner part (2) of the linkage into the linkage opening of the right and the left awning (only with two awnings with one motor).
  • Page 21 Installation Instructions Mounting SOLEYA/SOLEYA protect - under-glass Installation awning box Linking the units To link the awnings, telescope the awnings first and then push both linking parts together so that they lie on top of each other. Turn the roller tube of the...
  • Page 22 Installation Instructions Mounting SOLEYA/SOLEYA protect - under-glass Installation awning box Linking the units As shown in the illustration, fix the angle bracket (1) for the cover supporting wire (5) to one of the centre guide rails (2), in the middle of the sloping projection of the awning.
  • Page 23 Place cardboards or the like on the floor below the guide rails. Slide the inner guide rails (1) into the upper groove of the guide rail. (only for SOLEYA protect) Slide in the interior guide rails (only for SOLEYA protect): Move both guide rails (3) simultaneously up to half of the arms of the cheeks (2).
  • Page 24 Ensure that the screw heads Channel for runners are completely countersunk. Otherwise the pins of the front Inner guide rail (only with SOLEYA rail could get caught on them. protect) Please make sure, that the Zip fastener (only with SOLEYA...
  • Page 25 Installation Instructions Mounting SOLEYA/SOLEYA protect - under-glass Installing the guide rails Attention for guide rails with LED: When sliding on, it must be ensured that the cable (1) of the LED strips is not damaged. The cable (1) must be...
  • Page 26 Installation Instructions Mounting SOLEYA/SOLEYA protect - under-glass Installation pull cords - Place the pull cords over the runner in the awning box (1). - Guide the pull cords in the channel for the rollers up to the deflection roller in the crosshead die (5). (The pull cords must be threaded through in the guide rail behind the rollers of the carriage).
  • Page 27 Installation Instructions Mounting SOLEYA/SOLEYA protect - under-glass The installation and removal of the pull cords should be performed by two persons. Do not twist the pull cords! To release the pull cord fasteners, remove the small plugs (6) from the carriages (2) and relieve the strain on the pull cords by pulling them in the direction of the drop profile.
  • Page 28 Installation Instructions Mounting SOLEYA/SOLEYA protect - under-glass Installing the guide rails (mounting brackets) Lift both guide rails evenly and push them into the mounting brackets already installed. Tighten the threaded pins (2) by using an Allen key (4 mm). Legend...
  • Page 29 Installation Instructions Mounting SOLEYA/SOLEYA protect - under-glass Securing the box to the guide rail Fit the box on the guide rails (2). To do this, tighten the threaded pin (3) that is already screwed into the lug (1) of the side part.
  • Page 30 Installation Instructions Mounting SOLEYA/SOLEYA protect - under-glass Installation bottom of the awning - Extend the awning completely. - Position two ladders of the same height below the awning box. - Place the floor profile on the top of the ladders. Please make sure that it is placed safely and that it cannot fall down.
  • Page 31 Installation Instructions Mounting SOLEYA/SOLEYA protect - under-glass Fix the end caps on the sides Put the lateral cover caps (1) onto the side parts (2) of the awning box. The positioning nipples (3) must protrude into the recesses of the side parts.
  • Page 32 Installation Instructions Mounting SOLEYA/SOLEYA protect - under-glass Tensioner for the cover supporting wire From certain unit sizes upwards, a cover support wire tensioner is included in the scope of delivery. Push the screws (2) into the slit of the bracket for the cover...
  • Page 33 Installation Instructions Mounting SOLEYA/SOLEYA protect - under-glass Tensioner for the cover supporting wire Evenly turn the support wire tensioning device for the cover onto the screws of the bracket for the cover supporting wire on the left and right. Turn the...
  • Page 34 Installation Instructions Mounting SOLEYA/SOLEYA protect - under-glass Tensioner for the cover supporting wire Cover supporting cord with linked units Pass the cover supporting wire (2) through he bracket for the cover supporting wire in the centre (1) through the support wire tensioning devices (3) into the wire clamps (4).

  • Page 35: Adjusting The Underglass Awning

    Installation Instructions Adjusting the Underglass Awning Single units Measure again the diagonal (1) and the width (2). The diagonal dimension as well as the width dimensions must be equal. If the diagonal/width is not correct, loosen the screws (I, II + III) and move the awning to the correct dimension.
  • Page 36 Installation Instructions Adjusting the Underglass Awning Linked units - Remeasure the diagonal (1) and the widths (2, 3). - The diagonal dimension as well as the width dimensions must be equal. - If the dimensions are not correct, please proceed as described above (single units). When aligning, make sure that you need a gap of 8 mm between the guide rail (4) and...

  • Page 37: Overview Soleya/Soleya Protect - Over-Glass

    Installation Instructions Overview SOLEYA/SOLEYA protect - over-glass Legend Covering cap Guide rail Front rail Mounting bracket for top glass Conduit Subject to technical modifications. – Date of Issue September/2023...

  • Page 38: Over-Glass Mounting Brackets Overview

    Installation Instructions Over-glass mounting brackets overview Standard brackets A1-F Standard A2-F Combination / A3-F series linkage Type Bracket Type Bracket Type Bracket height height height A1-F85 85 mm A2-F85 85 mm A3-F85 85 mm A1-F100 100 mm A2-F100 100 mm A3-F100 100 mm A1-F150...
  • Page 39 Installation Instructions Over-glass mounting brackets overview swivelling brackets A1-S variable A1-SV variable / 10 mm axle offset Type Bracket height Type Bracket height A1-S115 115-165 A1-SV115 115-165 A1-S168 168-216 A1-SV168 168-216 A1-S217 217-267 A1-SV217 217-267 A2-S variable / linkage A3-S variable / line Type Bracket height Type...

  • Page 40: Mounting Soleya/Soleya Protect - Over-Glass

    Installation Instructions Mounting SOLEYA/SOLEYA protect - over-glass Installing the guide rails Use an Allen key to loosen the threaded pin (2) and remove the clamping cones (3). Legend Sloping projection Threaded pin Clamping cone Fix the fixing brackets to the conservatory according to the instructions given for the appropriate installation material (see installation sets A-E).
  • Page 41 Installation Instructions Mounting SOLEYA/SOLEYA protect - over-glass Installing the guide rails Installation set A Legend E-Jot screw A2 ø6.3 L = 50(80/90/100) E-Jot sealing washer SW 10 Foam tape 3 mm Installation set B Legend SW 13 Washer M8 Hexagon wood screw ø8x80...
  • Page 42 Installation Instructions Mounting SOLEYA/SOLEYA protect - over-glass Installing the guide rails Installation set C (post-and-beam construction) Legend Hanger bolt A2 M8 L = 100/130/200 Washer M8 large Washer M8 Sealing washer for M8 SW 13 Screw nut M8 Installation set C (wood-aluminium construction)
  • Page 43 Installation Instructions Mounting SOLEYA/SOLEYA protect - over-glass Installing the guide rails Slide the clamping cones (1) into the groove of the guide rails. Insert the clamping cones (1) into the already mounted mounting brackets (2). Slightly tighten the locking screws (4).
  • Page 44 Installation Instructions Mounting SOLEYA/SOLEYA protect - over-glass Installing the guide rails Linked units Series systems Legend Dimension between axes = ordering dimension (1st unit) Dimension between axes = ordering dimension (2nd unit) Mounting bracket for linked units Mounting bracket for series systems Subject to technical modifications.
  • Page 45 Installation Instructions Mounting SOLEYA/SOLEYA protect - over-glass Installing the guide rails Installation in the soffit The angular brackets for the installation in the soffit are loosely enclosed in the delivery. Hold the angular bracket for the installation in the soffit to the wall and mark the boreholes for the fixing.
  • Page 46 Installation Instructions Mounting SOLEYA/SOLEYA protect - over-glass Installation awning box Single and linked units Lift the awning box onto the conservatory and place it in front of the ends of the guide rails. Use a suitable underlay, e.g. a wooden board (2), to support the awning box so that it is at the correct height to the rail.
  • Page 47 Caution with systems with LED: See chapter “Installation of guide rails - SOLEYA/SOLEYA protect under-glass” Legend Bars of the side parts Carriage Inner guide rail (only with SOLEYA protect) Front rail Zip fastener Subject to technical modifications. – Date of Issue September/2023...
  • Page 48 Installation Instructions Mounting SOLEYA/SOLEYA protect - over-glass Installation awning box Single and linked units Screw the webs to the guide rails from the inside (1). Ensure that the screw heads (1) are completely countersunk. Otherwise the carriages could get caught on them.
  • Page 49 Installation Instructions Mounting SOLEYA/SOLEYA protect - over-glass Installation awning box Linking the units Loosen the fastening screws (1) for the roof profiles and take down the roof profiles (2). Carefully extend the front rail (3) by approx. 10 cm. Then loosen the fixing screws (5) on the transportation locks (4) and pull them towards the front.
  • Page 50 Installation Instructions Mounting SOLEYA/SOLEYA protect - over-glass Installation awning box Linking the units Remove the clamping pins (2) from the linkage and pull the linkage apart. Screw the lower part of the box linkage (1) to the right side part (3) of the left half of the awning.
  • Page 51 Installation Instructions Mounting SOLEYA/SOLEYA protect - over-glass Installation awning box Linking the units Put the outer (1) and the inner part (2) of the linkage into the linkage opening of the right and the left awning (only with two awnings with one motor).
  • Page 52 Installation Instructions Mounting SOLEYA/SOLEYA protect - over-glass Installation awning box Linking the units To link the awnings, telescope the awnings first and then push both linking parts together so that they lie on top of each other. Turn the roller tube of the...
  • Page 53 LED: See chapter “Installation of guide rails - SOLEYA/SOLEYA protect under-glass”. Legend Connecting screws Carriage Bar of the side part Inner guide rails (only with SOLEYA protect) Front rail Zip fastener Subject to technical modifications. – Date of Issue September/2023...
  • Page 54 Installation Instructions Mounting SOLEYA/SOLEYA protect - over-glass Installation awning box Linking the units Refit the roof profiles (2) onto the awning boxes. Screw the upper part of the box linkage (1) to the right side part of the left half of the awning.
  • Page 55 Installation Instructions Mounting SOLEYA/SOLEYA protect - over-glass Installation pull cords - Place the pull cords over the runner in the awning box (1). - Guide the pull cords in the channel for the runners up to the deflection roller in the crosshead (5). (The pull cords must be threaded through in the guide rail behind the runners of the carriage).
  • Page 56 Installation Instructions Mounting SOLEYA/SOLEYA protect - over-glass Installation pull cords The installation and removal of the pull cords should be performed by two persons. Do not twist the pull cords! To release the pull cord fasteners, remove the small plugs (6) from the carriages (2) and relieve the strain on the pull cords by pulling them in the direction of the drop profile.
  • Page 57 Installation Instructions Mounting SOLEYA/SOLEYA protect - over-glass Securing the box to the guide rail Fit the box on the guide rails (2). To do this, tighten the threaded pin (3) that is already screwed into the lug (1) of the side part.
  • Page 58 Installation Instructions Mounting SOLEYA/SOLEYA protect - over-glass Installing the anti-lift device Slide the slot stones (1) into the groove of the guide rails (2). Then screw one clamping part on the spring side (3) and one clamping part on the clamping side (4) per unit to the slot stones.
  • Page 59 Installation Instructions Mounting SOLEYA/SOLEYA protect - over-glass Installing the anti-lift device The anti-lift device (1) may always only be mounted directly above a conduit bracket (2). Through tensioning the wire cable, the guide rails could then otherwise be contracted. This can have a negative impact on the installation’s functionality.
  • Page 60 Installation Instructions Mounting SOLEYA/SOLEYA protect - over-glass Mounting the guiding tube/guiding tube support Attach the conduit bracket (1) to the guide rail (4). To do this, push the sliding blocks (2) into the groove of the guide rail and screw the conduit bracket to the sliding blocks using the screws (3) supplied.
  • Page 61 Installation Instructions Mounting SOLEYA/SOLEYA protect - over-glass Mounting the guiding tube/guiding tube support Attach the conduit support (1) to the marked position on the conduit (2). Use the supplied drilling screws (3) for this purpose. (The conduit may have to be removed again for this).
  • Page 62 Installation Instructions Mounting SOLEYA/SOLEYA protect - over-glass Mounting the box support Mount the supplied box support (1) according to the structure of the conservatory (2), but preferably in the centre of the unit width. After mounting the box (3), the box rests on the box support and thus does not sag.

  • Page 63: Aligning The Over-Glass Awning

    Installation Instructions Aligning the over-glass awning Single units Measure again the diagonal (1) and the width (2). The diagonal dimension as well as the width dimensions must be equal. If the diagonal/width is not correct, loosen the screws (I + II) of the mounting brackets and move the awning to the correct dimension.
  • Page 64 Installation Instructions Aligning the over-glass awning Linked units When aligning, make sure that you need a gap of 8 mm between the guide rail (4) and the front rail (5) on the right and left over the entire length of the front. Legend Diagonal dimension Width 1...

  • Page 65: Installation/Wiring Led

    Installation Instructions Installation/wiring LED (for LED in box and guide rails) View: Box in delivery condition View: Box with mounted guide rails (LED in box and guide rails) In the delivery condition, the supply line (2) for the LED control unit and the connecting cables (with STAK2) for the LED strips protrude from the upper covering profile (1).
  • Page 66 Installation Instructions Installation/wiring LED (for LED in box and guide rails) Detail cable outlet LED in box With LED in the boxthe cable of the LED strip (6) comes out of the groove of the floor profile (9). With LED in the guide railthe cable of the LED strip (7/8) comes out between the side part (10) and the floor...
  • Page 67 Installation Instructions Installation/wiring LED (for LED in box and guide rails) Tighten the cables of the LED strips and the cable of the LED control unit tautly and fix them with cable ties (11) on the side part (12). There are recesses (13) in the side part (12), where the cable ties can be threaded through.

  • Page 68: Malfunctions

    Installation Instructions Malfunctions What is the matter, if..the front rail moves to the awning box askew? The awning(s) was/were not diagonally aligned during installation. Solution: Measure the diagonal as described in Chapter “Aligning the underglass awning” and align the awning accordingly.
  • Page 69 Installation Instructions Malfunctions What is the matter, if..the front rail moves centrally to the awning box? The tension is too high on both sides. Solution: Check the tension as described in Chapter “Installation of the pull cords”. If necessary, take off one lapping of the pull cords of the tape pulleys.
  • Page 70 Installation Instructions Malfunctions What is the matter, if..the cover slacks in the extended condition? The tension is too low on one or both sides. Solution: Check the tension as described in Chapter “Installation of the pull cords”. Place an additional lapping of the pull cords on the tape pulleys if necessary.

  • Page 71: Wiring Diagram For Motors With Onyx.connector

    Installation Instructions Wiring diagram for motors with ONYX.CONNECTOR Legend Junction box ONYX. CONNECTOR Motor Hirschmann STAK 3 Hirschmann STAS 3 STAS 3 for power supply 1 Neutral conductor N 2 Phase L 3 Connection 3 not assigned 4 Protective conductor PE ONYX.CONNECTOR STAS 3 STAK 3 for motor...

  • Page 72: Wiring Diagram For Motors With Onyx.node

    Installation Instructions Wiring diagram for motors with ONYX.NODE Legend Junction box ONYX.NODE Button Motor ONYX.NODE LOCAL MOTOR For more details on the electrical connections, instructions for use and programming, please refer to the section “Instructions for use and configuration with ONYX” or the supplied documents. Subject to technical modifications.

  • Page 73: Wiring Diagram For Motors With Somfy Io

    For more details concerning the electrical connections, powers, operating instructions and programming, please refer to the enclosed documents of the manufacturer or the HELLA installation instructions. With the radio system Somfy io all receivers must be taught one after another (order does not matter), i.e. do not connect several receivers to the network at the same time as the radio system does not support a simultaneous teaching process of multiple components.

  • Page 74: Wiring Diagram For Motors With Switch Operation

    For more details concerning the electrical connections, powers, operating instructions and programming, please refer to the enclosed documents of the manufacturer or the HELLA installation instructions. It is essential that switches for the awning drive be electrically and mechanically locked.

  • Page 75: Wiring Diagram For Led Lighting Onyx/Somfy Io

    Installation Instructions Wiring diagram for LED lighting ONYX/Somfy io Legend Junction box Control unit LED ONYX/Somfy io Connection of LED strips 230 V AC 24 V DC LED 1 LED 2 LED 3 For more details concerning the electrical connections, instructions for use and programming, for “ONYX”, please refer to the section “Instructions for use and configuration with ONYX”, or the supplied documents for ONYX and Somfy.

  • Page 76: Operating Instructions And Configuration With Onyx

    Operating instructions and configuration with ONYX General Before configuring, download HELLA’s free app ONYX from the App store/Google Play to your smart phone. Before you can use the unit with ONYX.CENTER or ONYX.CLICK, it must be added in the ONYX app. You will find additional information regarding the configuration in the instructions for ONYX.CENTER / ONYX.CLICK...
  • Page 77 Installation Instructions Operating instructions and configuration with ONYX Please refer to the enclosed instructions of the manufacturer for the Somfy unit operating possibilities via control devices. Subject to technical modifications. – Date of Issue September/2023...

  • Page 78: Activation Guidelines For Electric Drives

    Installation Instructions Activation guidelines for electric drives The motors we use are drives with integrated planetary gear, brakes, limit stops at the top and at the bottom, and thermo cut-off switches, also not only a motor, but a complete drive system. In some respect, the drives do NOT correspond to other household electrical consumers.

  • Page 79: Commissioning/Functional Check

    Installation Instructions Commissioning/functional check Extend and retract the unit in and out completely. When extending the unit for the first time, make sure no one is in the operating radius or standing below the unit. Make sure that during the later operation the units can be extended freely and without blockings.

  • Page 80: Removal

    Installation Instructions Removal Switch the unit dead and take safety precautions against unintentional switching on. The removal is carried out in reverse order to the installation. Subject to technical modifications. – Date of Issue September/2023...
  • Page 81 For questions, wishes and ideas: HELLA Infoline +43/(0)4846/6555-0 HELLA Sonnen- und Wetterschutztechnik GmbH A-9913 Abfaltersbach, No. 125 Phone: +43/(0)4846/6555-0 Fax: +43/(0)4846/6555-134 e-mail: office@hella.info Internet: http://www.hella.info...

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