X-POWER 10801505 Owner's Manual

Hydraulic winch

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Hydraulic Winch
Owner's Manual
EN14492-1
WARNING:
Read carefully and understand all ASSEMBLY AND OPERATION
INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety
precautions may result in serious personal injury.
SAVE THESE INSTRUCTIONS

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Summary of Contents for X-POWER 10801505

  • Page 1 Hydraulic Winch Owner’s Manual EN14492-1 WARNING: Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury. SAVE THESE INSTRUCTIONS...
  • Page 2 Thank you very much for choosing an X-power™ product! For future reference, please complete the owner’s record below: Serial Number/Lot Date Code: ________________________________ Purchase Date: ____________________________________________ Save the receipt, warranty, and this manual. It is important that you read the entire manual to become familiar with this product before you begin using it.
  • Page 3: Table Of Contents

    ⚠WARNING  Read and understand all instructions. Failure to follow all instructions may result in fire, serious injury and/or DEATH.  The warnings and instructions in this manual cannot cover all possible conditions or situations that could occur. Exercise common sense and caution when using this electric winch. Always be aware of the environment and ensure the electric winch is used in a safe and responsible manner.
  • Page 4: Intended Use

    The Hydraulic motor stays cooler during long pulls. The two-stage planetary gear system provides fast line speed. The automatic load-holding brake insures maximum safety. The free spooling provides a fast line-out. Technical Specifications Part Number: 10801505、10801506、10801507 Property Specification 10801505 10801506...
  • Page 5 Flow Pressure difference Line Pull Line Speed (L/min) (Mpa) lb(kg) fpm(m/min) 0(0) 4 (1.2) 3000(1361) 6.7 (2.1) 6000(2722) 10.4 (3.2) 9000(4082) 14 (4.3) 12000(5443) 18 (5.5) Part Number: 10801506 Layer Rated Line pull Rope Length/ Layer 10000b(4536kg) 23.5’(7.2m) 8439lb(3828kg) 50’(15.2m) 7300lb(3311kg) 78.8’(24m) 6433lb(2918kg)
  • Page 6: Important Safety Information

    Pressure Flow Line Pull Line Speed difference (L/min) lb(kg) fpm(m/min) (Mpa) 0(0) 4 (1.2) 2000(1361) 4 (1.2) 4000(2722) 6.7 (2.1) 6000(4082) 10.4 (3.2) 8000(4309) 14 (4.3) 12.5 Important Safety Information ⚠WARNING WORK AREA SAFETY  Inspect the work area before each use. Keep work area clean, dry, free of clutter, and well-lit. Cluttered, wet, or dark work areas can result in injury.
  • Page 7: Specific Operation Warnings

    ⚠CAUTION WINCH USE AND CARE  Inspect before every use, do not use if damaged or parts loose. Examine the winch for structural cracks, bends, damage, frayed or kinked Rope, and any other conditions that may affect the safe operation of the winch. Do not use the winch even if minor damage appears. A kink permanently weakens the Rope, even after it is straightened out;...
  • Page 8 WINCHING SAFETY  Inspect winch rope, hook, and slings before operating winch. Frayed, kinked, or damaged winch rope must be replaced immediately. Damaged components must be replaced before operation.  Do not engage or disengage clutch while under load.  Always ensure hook latch is closed and not supporting load.
  • Page 9: Assembly Instructions

    Assembly Instructions ⚠WARNING Read the entire Important Safety Information section at the beginning of this manual including all text under subheadings before set up or use of this Hydraulic winch. Mounting the Winch: The mounting plate must be rated to at least the winch’ s capacity. It must be flat and strong enough to remain flat at maximum winch capacity.
  • Page 10: Before Each Use

    Plumbing connections Keep all hoses away from areas where heat is too extreme such as an exhaust manifold or turbo. Lines should not come in contact with abrasive or vibrating surfaces. In some applications, right- angle fittings on the directional and motor or balance valves are necessary to make hose mounting more flexible.
  • Page 11: Operating Instructions

    Operating Instructions ⚠WARNING • Read the entire Important Safety Information section at the beginning of this manual, including all text under subheadings before set up or use of this Hydraulic winch. • The instructions that follow are basic guidelines only and cannot cover all situations encountered during use.
  • Page 12 Attachment point must be centered in loop of hook and the hook’s safety clasp must be fully closed. (See image below.) Do not use a recovery strap while winching. They are designed to stretch and can suddenly whip back towards the operator during operation. Turn off the air hose switch, close the clutch again, or manually clutch (see image below) ⚠WARNING Do not allow anyone to stand near the Rope or in line with the Rope behind the winch while it is...
  • Page 13: After Each Use

    13. When finished pulling the load, reverse the direction of the winch just enough to release tension on the Rope so that you can unfasten the hook from the load and reel in the Rope. After Each Use • Inspect Rope for Damage. Replace immediately if damaged. •...
  • Page 14: Parts Diagram

    Failure Possible Cause Corrective Action Winch drum 1. Check if oil circuit error. 1. Hydraulic system failure. runs slowly 2. Check system pressure. 2. Hydraulic motor failure or withou Change hydraulic motor seals or change hydraulic motor. DO NOT overload Oil leakage Winch overload.
  • Page 15: Parts List

    10801505/10801506/1080101507 Parts Diagram Parts List Quantity Item Number Description Set Number Hexagon socket cap screw M8×50 Oil Pipe Components Valve plate assembly O Ring19.5×2.5 Hexagon socket cap screw M12×30 10801507 hydraulic motor 10801506 hydraulic motor 10801505 hydraulic motor Hexagon socket cap screw M6×35 O Ring 82.5*2...
  • Page 16: Replacement Parts

    Quantity Item Number Description Set Number Bushing X-seal ring Drum assembly Hexagon socket cap screw M12×25 Connecting plate S3 gear ring Gear Carrier Assembly (Output) S2 gear ring S2 planetary wheel assembly S2 Sun Wheel Friction Spacer S1 anti-wear gasket Deep groove ball bearing 61902 Clutch assembly Gearbox...
  • Page 17: Warranty Information

    Forcome (Shanghai)Co., Ltd ("We'' or '"Us'') warrants to the original purchaser only ("You'' or “Your”) that the X-power product purchased will be free from material defects in both materials and workmanship, normal wear and tear excepted, for a period of two year from date of purchase. The foregoing warranty is valid only if the installation and use of the product is strictly in accordance with product instructions.
  • Page 18 Distributed by: Forcome (Shanghai)Co., Ltd Building 109, No. 255 South Sizhuan road Shanghai 201612 China contactus@forcome.com +8602154885106 Made in China Page 18 of 18...

This manual is also suitable for:

1080150610801507

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