X-POWER XP-12 Owner's Manual

Mid-frame winches

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Summary of Contents for X-POWER XP-12

  • Page 1 SAVE THESE INSTRUCTIONS...
  • Page 2 Thank you very much for choosing an X-Power™ product! For future reference, please complete the owner’s record below: Serial Number/Lot Date Code: ________________________________ Purchase Date: ____________________________________________ Save the receipt, warranty, and this manual. It is important that you read the entire manual to become familiar with this product before you begin using it.
  • Page 3: Table Of Contents

    Table of Contents Symbols Index ............................3 Important Safety Information ....................... 4 Specific Operation Warnings ....................... 4 Intended ..............................6 Technical Specifications ........................6 Assembly Instructions .......................... 7 Before Each Use ..........................11 Operating Instructions ........................11 After Each Use ............................. 14 Maintenance ............................
  • Page 4: Important Safety Information

    Important Safety Information ⚠WARNING WORK AREA SAFETY  Inspect the work area before each use. Keep work area clean, dry, free of clutter, and well-lit. Cluttered, wet, or dark work areas can result in injury. Using the electric winch in confined work areas may put you dangerously close to other cutting tools and rotating parts.
  • Page 5  Use supplied power cords and rope listed in manual only. Do not use thinner/longer cables or link multiple cables together.  Keep hands clear of winch rope, hook loop, hook, and fairlead opening during installation, operation, and when spooling in or out. ...
  • Page 6: Intended

    Intended Use This electric winch is intended for vehicle recovery. It is intended only for consumer use and not intended for commercial use. Always operate this winch within the specified duty cycle with extreme caution. Read all Warnings and Cautions before operation of this winch and keep by standers away from winch and vehicles being used during winching activity.
  • Page 7: Assembly Instructions

    First Layer of Rope Performance – 12,000 lb. winches Line Pull Line Speed Amp Draw Max. Pull Length lb.(kg) fpm(m/min) (DC12V) ft (m) 82’ (25.0m) 0(0) 27 (8.2) 20’ (6.1) 3,000 (1,361) 10.6 (3.2) 8’ (2.4) 6,000 (2,722) 8.4 (2.6) 3’...
  • Page 8 Wiring: To prevent serious injury, from explosion, due to sparking at the battery connection, disconnect the Battery Cables before making other wiring connections. To prevent serious injury from leaking battery acid, do not use a dirty, corroded, or leaking battery. Only use a 12V automotive (or equivalent) battery that is in good condition.
  • Page 9 install a rubber grommet in the hole to prevent fraying the wires. Route the Cables from the winch to the battery, following the precautions discussed. See image below: Attach the red, black and yellow cables to their corresponding terminals on the winch. NOTE: Be sure to connect the small Black wire from Control Pack to Black (-) terminal on motor same terminal as Negative (-) battery cable.
  • Page 10 BLUE LED Light Light on when wireless control is active GREEN LED Light GREEN LED Light Light on when Power-Out Light on when Power-In WIRELESS Button Activates wireless control of winch POWER-OUT Button Activates winch to extend rope POWER-IN Button Activates winch to retract rope FLASHLIGHT Button Activates/Deactivates flashlight...
  • Page 11: Before Each Use

    Before Each Use ⚠WARNING  Inspect winch rope, hook, and slings before operating winch. Frayed, kinked, or damaged winch rope must be replaced immediately. Damaged components must be replaced before operation.  Wrap the rope under 1000 lbs. of tension before use. Otherwise, the rope may bind during operation.
  • Page 12 Do not wrap the rope around the object and hook onto the rope itself. This can damage the object being pulled, and kink or fray the rope. Attachment point must be centered in loop of hook and the hook’s safety clasp must be fully closed. (See image below.) Do not use a recovery strap while winching.
  • Page 13 14. Activate the Wireless Remote by pressing the WIRELESS button until the BLUE LED is lit up. Press IN or OUT to operate winch. To turn off the Remote, Press the WIRELESS button for approximately 3 seconds to turn remote off. The Remote will automatically power off in 10 minutes if it is not used.
  • Page 14: After Each Use

    For example, this winch with a 5% duty cycle at 65% maximum load must be allowed to rest for at least 14 minutes, 15 seconds after every 45 seconds of continuous operation. Failure to carefully observe duty cycle limitations can easily over-stress a winch, causing premature winch failure.
  • Page 15: Troubleshooting

     Rope can only be cleaned with low pressure water from typical garden hose and spray nozzle. Never use chemicals to clean the rope. Clean salt residue and other debris from the winch and rope periodically. Troubleshooting ⚠WARNING • Follow all safety precautions whenever diagnosing or servicing the tool. •...
  • Page 16: Parts Diagram

    Parts Diagram Parts List: MODEL: XP-12 XP-12s XP-10 XP-10s Items in Kit * Service Kit Description All part number start with FUS-1080 KIT SVC ASSY MOTOR MF G2 2000-0032 2000-0032 2000-0032 2000-0032 KIT SVC ASSY GEARBOX 12K MF G2 2000-0028...
  • Page 17: Warranty Information

    Normal maintenance is not covered by this warranty and is not required to be performed at a facility or by a person authorized by X-Power. Other exclusions The warranty excludes the following: ...
  • Page 18 Limited of implied warranty and consequential damage X-Power disclaims any obligation to cover any loss of time, use of this product, freight, or any incidental or consequential claim by anyone from using this product. THE WARRANTY SET FORTH ABOVE IS THE ONLY WARRANTY. THERE ARE NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
  • Page 19 Rev.081022 Page 19 of 19 FUS-20852000-0006...

This manual is also suitable for:

Xp-12sXp-10Xp-10s

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