Icom IC-A210E Installation Manual

INSTALLATION GUIDE
VHF AIR BAND TRANSCEIVER
iA210
iA210E
z IC-A210/IC-A210E SUPPLIED ACCESSORIES
The following accessories are supplied with the
IC-A210/IC-A210E. Inspect the quantity of each part
carefully.
q
q Mounting bracket ................................................ 1
w Card edge connector (CR7E-30DB-3.96E) ............... 1
e Screws Bind UNC (No. 4 × 12.7) ........................... 2
r BNC -LP
......................................................... 1
t Washer (Icom washer V) .................................... 1
y C-shaped ring ................................................... 1
u Antenna cable clip ............................................. 1
i Self crimping nut (No. 6)
.................................... 1
o Nut (No. 6) ...................................................... 1
!0 Screw (No. 6 × 12.7) .......................................... 1
The following items are required for installation but are NOT
supplied with the IC-A210/IC-A210E.
q VHF air band antenna for the communication band.
w Various cables.
e Antenna cable with BNC connector (50 Ω).
r Switches to be mounted on the aircraft yoke.
t Headphones (500 Ω).
y Low-impedance carbon or dynamic microphone.
u Preamplifier for a dynamic microphone.
x IMPORTANT
READ THIS, INSTALLATION GUIDE CAREFULLY
before attempting to install the IC- A210/IC-A210E in
an aircraft. This sheet contains important safety instructions.
NEVER
install the transceiver where normal navigation of
the aircraft may be hindered.
NEVER install an antenna near any aircraft projection, en-
gine, or propeller.
n CABLE CONNECTIONS
D Power cable wiring
Use 2 pairs of #18 AWG wires for power and power ground-
ing connections.
For the Card edge connector (Front view)
_
A F M P R S Power ground
1 6 11 13 14 15
Jumpers
+
13.8 V DC
Circuit
For the D-sub 15-pin (Front view)
or 27.5 V DC
breaker
(10 A)
1 8
9 15
_
+
13.8 V DC Power ground
Circuit
or 27.5 V DC
breaker
(10 A)
• Circuit breaker
To prevent electrical damage, a 10 A circuit breaker MUST
be installed in the DC power line in the aircraft. Install the
circuit breaker in the aircraft breaker panel or instrument
panel to ensure easy access during flight.
• Ground
Connect the transceiver power ground to the airframe
ground.
• Jumpers
Pins 11, M, P and 13 MUST be jumped together with AWG
#20 wires or thicker.
D Yoke-mounted channel and frequency exchange
switches
NOTE: Channel and frequency selections are available with
the Card edge connector only.
For the yoke-mounted channel switch and frequency ex-
change switch, use a 2-position spring loaded rocker switch
or 2 separate momentary push switches.
A L S
1 12 15
OR
A L S
1 12 15
D Transmit/receive interlock connections
When 2 transceivers are installed, connect pin N to
the other transceiver's pin 9 to prevent simultaneous
transmission of both transceivers.
However, when 2 transceivers are installed through a dual
audio panel, the connections are not necessary.
Thank you for choosing the IC-A210/IC-A210E
air band transceiver with Icom's state of the art
technology.
P l e a s e r e a d t h i s i n s t a l l a t i o n g u i d e a n d t h e
transceiver's instruction manual carefully before
installing and operating.
Make sure you have received all accessories and that there
is no shipping damage.
w e r t
u
i o !0 !1 !2 !3 !4
!6 !7 !8 !9
!1 Crimp nuts (No. 6) ............................................. 6
!2 Screws (No. 6 × 12.7) .......................................... 6
!3 COMM1 sticker ................................................ 1
!4 COMM2 sticker ................................................ 1
!5 Polarizing key ................................................... 1
!6 Speed nut UNC (No. 6) ....................................... 4
!7 MB-113* ......................................................... 1
!8 Voltage sticker (IC-A210E only) .............................. 1
* Not supplied with some transceiver versions.
!9 Insulation sheet ................................................ 1
D COMM1 and COMM2 stickers
When 2 transceivers are installed, to distinguish them from one
another, attach the supplied COMM1 and COMM2 stickers.
COMM1 or COMM2 sticker
COMM
INSTALL
a circuit breaker between the aircraft battery and
the IC-A210/IC-A210E.
Check operation after installation.
Install the IC-A210/IC-A210E according to the procedures to
the right.
The antenna should also be spaced at least 1m (3.3 feet)
from any position occupied by any person on board of the
aircraft.
D Audio line connections
Use #24 AWG wires for connections.
For the Card edge connector (Front view)
• Two places with intercom
Microphone
Jack 1
Microphone
Jack 2
To the PTT switch
4 Ω Speaker
To the Intercom switch
A C D E H J K P R S
1 3 4 5 7 8 9 10 15
Headphone jack 1
(to 500 Ω Headphones)
Headphone jack 2
To auxiliary audio 1
To auxiliary audio 3
Audio control panel
To auxiliary audio 2
• One place
Microphone
Jack
4 Ω Speaker
To the PTT switch
A C D E H J P R S
1 4 5 7 8 9 15
Headphone jack
(to 500 Ω Headphones)
To auxiliary audio 1
To auxiliary audio 3
Audio control panel
To auxiliary audio 2
For the D-sub 15-pin (Front view)
• Two places with intercom
To the PTT switch
1 4 6 7 8
Microphone
Jack 1
Microphone
Jack 2
9 12 13 14 15
Headphone jack 1
4 Ω
(to 500 Ω Headphones)
Speaker
Headphone jack 2
To the Intercom switch
• One place
To the PTT switch
1 4 6 7 8
Microphone
Jack
9 13 14
Headphone jack
4 Ω
(to 500 Ω Headphones)
Speaker
Either an intercom or a yoke-mounted channel/frequency
exchange switch can be installed. Both switches cannot be
installed at the same time.
vhf
c INSTALLATION PROCEDURES
q Check the quantity of parts. Refer to z IC-A210/IC-
A210E SUPPLIED ACCESSORIES.
w Prepare miscellaneous items required for installation.
Refer to Miscellaneous items in z IC-A210/IC-A210E
y
SUPPLIED ACCESSORIES.
e Prepare the required wir ing. Refer to n CABLE
CONNECTIONS, m CONNECTOR INFORMATION and
, CARD EDGE CONNECTOR ASSEMBLY.
!5
r Assemble the supplied mounting bracket and other parts.
Refer to ⁄ 1 MOUNTING BRACKET ASSEMBLY.
t Cut the mounting hole. Refer to ⁄2 MARKING MOUNT-
ING HOLES.
y Mount the IC-A210/IC-A210E into the mounting bracket.
Refer to ⁄3 MOUNTING TO THE BRACKET.
u Check the IC-A210/IC-A210E operation. Refer to
. OPERATION CHECK.
b USING THE MB-113
When installing the IC-A210/IC-A210E in your aircraft, with
another connection system using a D-sub 15-pin connector,
use the supplied MB-113 as described below.
D Attachment
q Unscrew the 10 bottom screws, then remove the bottom
cover from the transceiver.
w Unscrew the 5 rear plate screws.
e Disconnect the I/O cable connectors and coaxial, J3, J4
and J6, then remove the rear plate from the transceiver.
IC-A210/IC-A210E
J3
m CONNECTOR INFORMATION
D Card edge connector
Pin
A
B
C
D
Out External speaker + (4 Ω/5 W)
E
F
Out Headphones audio + (500 Ω/60 mW)
H
J
K
L
M
N
P
R
S
D D-sub 15-pin
Pin
Pin I/O
1
1
In Aircraft power + (13.8/27.5 V)
2
2 Out RS-232 Serial data + (TXD)
–
No connection (reserved) 3
3
Out RS-232 Serial data + (TXD) 4
4
In PTT +*
5
5 Out External speaker + (4 Ω/5 W)
In
Auxiliary audio + 6
7
8
v PRECAUTIONS
Select a location that can support the weight of the transceiver.
NEVER place the transceiver where normal navigation of the
aircraft may be hindered, or where it could cause bodily injury.
NEVER bend the cables sharply or place the cables too near
the aircraft control cables.
DO NOT place the transceiver where hot or cold air blows di-
rectly on it.
AVOID placing the transceiver in areas with temperatures
below –20˚C or above +55˚C (–4˚F to +131˚F).
NEVER connect the transceiver to a power source using re-
verse polarity. Reverse polarity will damage the transceiver.
To prevent voltage drops, solder or crimp the cable lug when
connecting the DC power cable to the power supply.
NEVER install an antenna near any aircraft projection, en-
gine or propeller.
Use a 50 Ω, vertically-polarized, VHF air band antenna.
VSWR should be less than 2.5:1.
Mount the antenna on a flat metal surface or install a ground
plane of at least 120 cm
r Connect the I/O cable connectors and coaxial onto the
MB-113 as illustrated below.
J6
J4 t Attach the MB-113 to the transceiver with the 5 rear plate
screws.
y Replace the removed bottom cover and 10 screws.
Plate
About MB-113 :
Not supplied with some transceiver's versions.
Supplied polarizing key
A B C D E F H J K L M N P R S
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
I/O Description Pin I/O
Out RS-232 Serial data + (TXD)
– No connection 1
RS-232 Serial data + (RXD)
– No connection 2 In
Auxiliary audio 2 + Auxiliary audio 3 +
In 3 In
Auxiliary audio 1 + Auxiliary audio 1, 2, 3 _
In 4 In
External speaker _
5 In
Aircraft power _ Aircraft power _
In 6 In
Out Headphones audio _
7
Microphone 1+ (600 Ω) Mic, Intercom, and PTT _
In 8 In
Microphone 2+ (600 Ω) PTT +*
In 9 In
In Memory channel switch* 10 In Intercom switch*
+13.8 V power + +13.8 V power +
In 11 In
– Transmit/receive interlock 12 In Frequency exchange switch*
– No connection 13 – No connection
Aircraft power + (13.8/27.5 V) Aircraft power + (13.8/27.5 V)
In 14 In
Aircraft power _ Aircraft power _
In 15 In
1 2 3 4 5 6 7 8
Front view
9 10 11 12 13 14 15
I/O Description Pin I/O
Description Pin I/O Description
Aircraft power + (13.8/27.5 V) Aircraft power _
In 9 In
6 External speaker + (4 Ω /5 W)
RS-232 Serial data + (RXD)
Out
– No connection (reserved) 10 In
7 RS-232 Serial data _
In
Microphone _ 11 I/O
8 Microphone 1 + (600 Ω )
PTT +*
In In 12 In Intercom select switch*
9
Auxiliary audio + Out External speaker and headphones _
In Aircraft power _
In 13
10 Out Headphones audio + (500 Ω/60 mW)
In
RS-232 Serial data + (RXD) 14
Microphone 2 + (600 Ω)
Microphone _
In 15 In
Microphone 1 + (600 Ω)
In
2 2
(18 in ).
IC-A210/IC-A210E
MB-113
Front view
Description
*Ground to activate.
Description
Pin I/O Description
11
I/O RS-232 Serial data _
12
In
Intercom select switch*
13
Out External speaker and headphones _
14
Headphones audio + (500 Ω /60 mW)
Out
15 Microphone 2 + (600 Ω )
In
*Ground to activate.
*Ground to activate.