EAE E-LINEKX Manual
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EAE E-LINEKX Manual

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E-LINEKX
 
MANUAL
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Summary of Contents for EAE E-LINEKX

  • Page 1 E-LINEKX   MANUAL www.eaeelectric.com...
  • Page 2 E-LINEKX  ...

  • Page 3: Table Of Contents

    CONTENTS Introduction General Handling & Storage Points To Be Taken Into Consideration Before Installation Joint Structure General View Of The Joint Determination Of Special Lengths & Offset Sizing Mounting Instructions For Joints (Bolt-on / Plug-in) 12-14 Points To Be Taken Into Consideration After Installation 15-17 Plug-in Busbar Tap Off Boxes (KXP) 18-20...

  • Page 4: Introduction

    27001 Dear Customer, EAE Elektrik A.S. Products are designed and manufactured to provide the maximum benefit in efficiency and service. Our products are manufactured in accordance with Management Systems standards and EAE quality standards at our modern production facilities in Istanbul.

  • Page 5: General

    KXMANUAL General 1- Installation and planning of the Busbar WARNING: system, collaboration with other distribution systems (mechanical, heat, steam, High voltage levels in the electrical components air installation etc.) are crucial for the success may result in serious injury or death. of the project.
  • Page 6 KXMANUAL General Envoirement Rain Water BUSBARS SHOULD NOT BE IN Drops Chemicals Urine CONTACT WITH ANY LIQUID Please use canopy for outdoor Please use porch applications. for outdoor. CLOSE INDIRECT OR DIRECT Please use canopy Please use porch WATERWAYS. for building expension for outdoor.

  • Page 7: Handling & Storage

    KXMANUAL Handling & Storage 1- General guidelines are provided to protect the Busbar lengths and modules, thereby reducing the risk of personal injury and equipment damage handling on site. 2- As soon as the container or trucks arrives on site, a suitable forklift is required for essay and convenient unloading.
  • Page 8 KXMANUAL Handling & Storage 5- When the Busbars and modules are required 9- When the Busbar straight lengths and remove them from the pallets by inserting modules are to be stored for a certain period metal rods through the 2 sets of holes situated of time before installation.

  • Page 9: Points To Be Taken Into Consideration Before Installation

    Commencement installation. of Installation without a isolation resistance test may lead to product failure, consequently the manufacturer (EAE Elektrik A.Ş) will not accept liability. min. 150cm - mak. 200cm Please cover top of the shaft.
  • Page 10 KXMANUAL Installation Points to be taken into consideration before installation 10- Tools required for the installation, 11- The Busbar to be installed must be secured and hoisted as shown in the picture below. Micrometer, adjustable / calibrated torque wrench 1/2 inch drive 10mm, 13mm and 19mm socket Electric Drill 10mm Spanner/Socket Screwdriver...

  • Page 11: Joint Structure

    KXMANUAL Joint Structure Extruded Aluminium Housing PE Fixing Piece Insulation Layers (Export+Polyester film) Joint Insulators Joint Cover Belleville Washer Alignment Pin (removable) Conductors IP55 Nut Locking Piece 10. Protection Covers 11. Ip55 Joint Cover Gasket 12. Alignment Pin Slot NB Protection covers 10 are discarded.

  • Page 12: General View Of The Joint

    KXMANUAL Installation General Overview Of The Joint Bolt-on Box Mounting Point Plug-in Box Mounting Point Use special clamps if installation is restricted. www.eaeelectric.com www.eaeelectric.com...

  • Page 13: Determination Of Special Lengths & Offset Sizing

    KXMANUAL Determination of Special Lengths of Offset Sizing 1- Special lengths (particular or custom size) 3- In the case where custom made intermediate busbars are used in places where standard size Busbars are required, both ends of the sizes do not fit. The minimum length for these intermediate size Busbars can be produced special modules are 35cm.

  • Page 14: Mounting Instructions For Joints (Bolt-On / Plug-In)

    KXMANUAL Installation Mounting Instructions For Joints (Bolt-on / Plug-in) 1- Align the two Busbars so that the sections 2- Remove the protective side covers on the no with and without block joints are opposed. block joints. 3- Remove the nut locking piece on the busbar 4- Ensure that the insulation plates of the joint, joint and loosen the joint.
  • Page 15 KXMANUAL Installation Mounting Instructions For Joints (Bolt-on / Plug-in) 250mm PE housing 7- Adjust the channel in order to pivot the 8- Coerce the two Busbars until they rest on each alignment component to the housing. other. 9- Assemble both the joint covers with the 10- Adjust the torque wrench to 83 Nm (60 lbft) gaskets facing outward.
  • Page 16 KXMANUAL Installation Mounting Instructions For Joints (Bolt-on / Plug-in) 13- Finally tighten the locking piece to 40 Nm to complete the installation. Ek montajı, talimatına uygun yapılmıştır ve yanda yazılı Nm değerinde ek torklanmıştır. Block Joints have been done according to manual and applied related Nm value to the main bolts.

  • Page 17: Points To Be Taken Into Consideration After Installation

    KXMANUAL Installation Points To Be Taken Into Consideration After Installation 1- When the installation has been completed, 2.3- After the Busbar system is energized, please check the position of the neutral loads must be switched on in sequence (main conductor along the busbar run. (Taking special and sub feed).
  • Page 18 KXMANUAL Installation Points To Be Taken Into Consideration After Installation 5- Do not use any other means than original tap off boxes to supply energy from the Busbar. 6- Current rating of the Busbar run should be equal to the rating of the breaker. Do not exceed Busbar nominal current during operation.
  • Page 19 KXMANUAL Installation Points To Be Taken Into Consideration After Installation WITHSTAND PERIODS AGAINST TO WATER AS PER STANDARD IP55 & IP65 IP67 3 Min. Under water 30 min. Pressure Water When installation of the Tap-Off Boxes are needed after the phase changer box, a customer representative needs to approve it in advance.
  • Page 20 EAE is not responsible for the potential risks that may occur in cases where the products in our catalogue are used outside the standard phase sequences as demonstrated in the catalogue.

  • Page 21: Plug-In Busbar Tap Off Boxes (Kxp)

    KXMANUAL Installation "Plug-in" Busbar Tap Off Boxes (KXP Box) Vertical Application Warning! * Do not try to install plug-in tap off boxes to bolt-on the Busbar or vice versa. IEC 60439-2 E L E K T R İ K B o l t - o n U N I T * Do not try to install 4 wire tap off boxes to 5 wire the Busbar or vice versa.
  • Page 22 KXMANUAL Installation "Plug-in" Busbar Tap Off Boxes (KXP Box) Horizontal Application 1-Remove the fixing screw of the "plug-in" tap 2-Open and push the cover back, the "plug-in" off point cover using a star screwdriver. tap off point cover should be opened to a position which will not block the way for installation of the box.

  • Page 23: Bolt-On Busbar Tap Off Boxes (Kxb)

    KXMANUAL Installation "Bolt-on" Busbar Tap Off Boxes (KXB Box) Important! Busbar system must be de-energised before mounting or removing a “bolt-on” tap off box. Always use a properly rated voltage sensing device to confirm that the power is off. 180° 1-Remove the locking pieces.
  • Page 24 KXMANUAL Installation "Bolt-on" Busbar Tap Off Boxes (KXB Box) IEC 60439-2 E L E K T R İ K B o l t - o n U N I T Rated Insulation Voltage .... (Ui) : 1000 V Rated Frequency : 50/60 Hz ......
  • Page 25 KXMANUAL Installation "Bolt-on" Busbar Tap Off Boxes (KXB Box) VERTICAL APPLICATION 7- If there are more than one bolt for the same phase, bolts shall be tightened by hand to approximately 20-30Nm as per above illustration, then 83Nm shall be applied for the final torque using the same sequence.
  • Page 26 KXMANUAL Installation ‘‘Bolt-on" Busbar Tap Off Boxes (KXB Box) HORIZONTAL APPLICATIONS max.1500 mm min. max.1500 mm min. max.1500 mm min. www.eaeelectric.com...

  • Page 27: Cable Feed Box Installation (B10,B11)

    KXMANUAL Installation Cable Feed Box Installation (B10, B11) 1- When installing the feeder boxes B10, B11 3- Cable glands should be selected according make sure that the phase sequence of the to the size and number of feeder cables. Please feed box matches the phase sequence of the consult the factory for requirements other than Busbar.

  • Page 28: Energizing / Before Energizing

    KXMANUAL Energizing Before Energizing 6.1- It is recommended that no energy is 8- All Busbar system should be checked applied to the line even if the insulation visually to be certain that they are clean and resistance test described and/or in section 7.4 secure.

  • Page 29: Energizing The Equipment

    ''ON''. 2- There should be no electrical load on the Busbar system when it is energized 6- EAE Busbar system are particularly quiet when operating normally. In some installations 3- High voltage in electrical equipment can however there may be a moderate hum.

  • Page 30: Maintenance

    61439-6 and locally applicable safety related work practices should be followed at all times. Tap Off Boxes With Protective Devices 1- EAE tap off boxes are not equipped with any 3- The total continuous load current should protective device unless they are required by be measured by using proper instruments customer.
  • Page 32 Fax: +90 (262) 502 05 69 9001 14001 IEC 61439-6 18001 27001 E 344805 Rev 06 1.000 pcs. 17/01/2023 KX Manuel / En. / EAE has full right to make any revisions or changes on this catalogue without any prior notice.

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