CONTENTS Introduction General Handling & Storage Points To Be Taken Into Consideration Before Installation Joint Structure Determination of Special Lengths & Offset Sizing Busbar Mounting Instructions For Joints 11-12 Fire Barriers Points To Be Taken Into Consideration After Installation 14-15 KOP 40/80 Tap Off Boxes KOP 160-250-400 Tap Off Boxes Feed Box Installation (B10, B11)
27001 Dear Customer, EAE Elektrik A.Ş. Products are designed to provide the maximum benefit in efficiency and service. Our products are manufactured in accordance with IEC standards and EAE is quality assured to ISO9001 standards in their modern factories in Istanbul .
KO-IIMANUAL General 1- Installation according to the project of the WARNING: busbar system, planning and coordination with other distribution systems (mechanical, heat, Dangerous voltage levels in the electrical steam, air installation etc.) is crucial. components may result in the hazardous injury and death.
Page 6
KO-IIMANUAL General Envoirement Rain Water BUSBARS SHOULD Drops Chemicals Urine NOT BE IN TOUCH WITH ANY LIQUID MATERIAL Please use canopy for outdoor Please use porch applications. for outdoor. CLOSE Please use canopy Please use porch INDIRECT or DIRECT for building expension for outdoor.
KO-IIMANUAL Handling & Storage 1- General guidelines are given to protect the busbar straight lengths and modules and reduce the risk of personal injury and equipment damage during handling on site. 2- As soon as the container or truck arrives on site, a suitable forklift is required for easy and convinient unloading from vehicle directly to the ground level.
Page 8
KO-IIMANUAL Handling & Storage 5- When the lengths and modules are required 9- When busbar straight lengths and modules to be taken from the pallets to the erection area, are to be stored for certain time before those should be hoisted using metal rods or installation, restore the packing for protection bars passed through the 2 sets of holes at each during that period and cover them with...
KO-IIMANUAL Installation Points to be taken into consideration before installation IMPORTANT! 5- If the busbar lines are used in the transition 1- Please read this instruction manual before of building dilatations, appropriate dilatation commencing the busbar installation. Incorrect module should be chosen. Please contact our or incomplete mounting may cause damage to company for support.
Page 10
KO-IIMANUAL Installation Points to be taken into consideration before installation 7- When install horizontal and vertical , it must be 9- Tools required for the installation, aligned correctly to prevent collapses and bends. Micrometer type adjustable/calibrated torque 8- Protect the busbar against water and spanner moisture from unfinished roofs and walls during installation.
KO-IIMANUAL Joint Structure Figure 1 KX busbars are manufactured in 3m lengths as standard, with special lengths as detailed on the project drawings. All modules have a block joint end and the other end of the module has not block joint. (See as shown Figure 1) 1- 1st Busbar 2- 2nd Busbar...
KO-IIMANUAL Determination of Special Lengths of Offset Sizing 1- Special length (particular or custom size) 3- In the case in where custom-made busbars are used in places where standard intermediate-size busbars are required, both sizes do not fit when the busbar is mounted ends of the intermediate-size busbars can and in other similar places.
KO-IIMANUAL Installation Busbar Mounting Instructions For Joints Figure 3 1- Remove joint top cover plate, joint side 2- Introduce bolted and non-bolted ends of cover plate and the screws from non-block the busbar into each other carefully, until the joint bolt. (Pieces marked as 1a should be cover plate screws can be put in.
Page 14
KO-IIMANUAL Installation Busbar Mounting Instructions For Joints 55 Nm (40lbft) 7- Ensure that the insulation plates of the 8- If removal is required for any reason, tighten joint, are not cracked or broken. the nut using a calibrated torque wrench adjusted to 55 Nm (40 lbft) after re-fitting the block joint set.
(Y mm) 3. There will be no plug-in points at the fire barrier location. 4. EAE Supplies a 300 mm thick fire barrier as standard when wall or floor thickness is not stated.
KO-IIMANUAL Installation Points To Be Taken Into Consideration After Installation 1- When the installation has been completed, 2.3- After the busbar system is energized, loads please check the position of the neutral must be switched in sequence (main and sub conductor along the busbar run.
Page 17
KO-IIMANUAL Installation Points To Be Taken Into Consideration After Installation 5- Do not use any other means than original tap off boxes to supply energy from the busbar. 6- Current rating of the busbar run should be equal to the rating of the breaker. Do not exceed busbar nominal current during operation.
KO-IIMANUAL Installation KOP 40/80 Tap Off Boxes Important! When the cover is the closed, due to interlock security mechanisms, tap off box can not be installed or removed from the busbar. 1- Open the cover of the plastic tap off box. 2- Hold the box in parallel to the busbar, check the position of the earth contact.
KO-IIMANUAL Installation KOP 160-250-400 Tap Off Boxes Important! When the cover is the closed, due to interlock security mechanisms, tap off box can not be installed or removed from the busbar. 1- Open Plug-in cover by using screw driver. 2- Release the plastic headed bolt to loosen mechanical fixing clamps.
KO-IIMANUAL Energizing Feed Box Installation (B10, B11) 1- When installing the feeder boxes B10, B11 3- Cable glands should be selected according make sure that the phase sequence of the to the size and number of feeder cables. Please feed box matches the phase sequence of the consult to factory for requirements other the busbar.
KO-IIMANUAL Energizing Before Energizing 6.1- It is recommended that no energy is 8- All busbar system should be checked visually applied to the line even if the insulation to be certain that they are clean and secure. resistance test described in section 7.4 is Loose and/or contaminated...
''ON''. 2- There should be no electrical load on the busbar system when it is energized. 6-EAE busbar system is particularly quiet when operating normally. In some installations 3- Hazardous voltages in electrical equipment however there may be a moderate hum.
61439-6 and locally applicable safety related work practices should be followed at all times. Tap Off Boxes With Protective Devices 1- EAE tap off boxes are not equipped with any 3- The total continuous load current should be protective device unless they are required by measured by proper instrument that does not customer.
Page 25
PRODUCT TYPES BUSBAR ENERGY DISTRIBUTION SYSTEMS CABLE TRAYS TROLLEY BUSBAR ENERGY DISTRIBUTION SYSTEMS INDOOR SOLUTIONS SUPPORT SYSTEMS Please visit our website for the updated version of our catalogues. www.eaeelectric.com IRAQ OMAN SUDAN CHILE PERU KENYA LEBANON GHANA SUDAN CHILE CHILE ALGERIA PERU YEMEN...
Page 26
Fax: +90 (262) 502 05 70 9001 14001 IEC 61439-6 18001 27001 E 344805 KO-II Manual / En. / Rev 02 1.000 pcs 18/11/2021 EAE has full right to make any revisions or changes on this catalogue without any prior notice.
Need help?
Do you have a question about the E-Lineko-II and is the answer not in the manual?
Questions and answers