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EAE E-LINEKX-III Manual

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E-LINEKX-III
 
MANUAL
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Summary of Contents for EAE E-LINEKX-III

  • Page 1 E-LINEKX-III   MANUAL www.eaeusa.us...
  • Page 2 E-LINEKX-III  ...

  • Page 3: Table Of Contents

    CONTENTS Introduction General Handling & Storage Points To Be Taken Into Consideration Before Installation 10-11 Joint Structure General View Of The Joint Determination Of Special Lengths & Offset Sizing Mounting Instructions For Joints (Bolt-on / Plug-in) 15-17 Points To Be Taken Into Consideration After Installation 18-20 Standard Application Precautions Plug-in Busplug...

  • Page 4: Introduction

    Dear Customer, EAE Elektrik A.S. Products are designed to provide the maximum benefit in efficiency and service. Our products are manufactured in accordance with Management Systems standards and EAE quality principles in our modern production plants in Istanbul.

  • Page 5: General

    KX-IIIMANUAL General Safety Information Read these instructions carefully and look at the equipment to become familiar with the device before trying to install, operate, service, or maintain it. The following special messages may appear throughout this bulletin or on the equipment to warn of hazards or to call attention to information that clarifies or simplifies a procedure.
  • Page 6 EAE recommends to help ensure the highest quality of product performance are as follows: — NFPA 70–National Electrical Code (U.S.) —...
  • Page 7 KX-IIIMANUAL General 1-Installation according to the project of the WARNING busway system, planning and coordination with other distribution systems (mechanical, Dangerous voltage levels in the electrical heat, steam, air installation etc.) is crucial. components may result in the hazardous injury and death.
  • Page 8 KX-IIIMANUAL General Envoirement Rain Water BUSWAY SHOULD NOT BE IN TOUCH WITH Drops Chemicals Urine ANY LIQUID MATERIAL Please use canopy Please use porch for outdoor for outdoor. applications. CLOSE Please use canopy Please use porch INDIRECT or DIRECT for building expension for outdoor.

  • Page 9: Handling & Storage

    KX-IIIMANUAL Handling & Storage Busway 1- General guidelines are given to protect the busway straight lengths and modules and reduce the risk of personal injury and equipment damage during handling on site. 2- As soon as the container or truck arrives on site, a suitable forklift is required for easy and convinient unloading from vehicle directly to the ground level.
  • Page 10 KX-IIIMANUAL Handling & Storage 5- When the lengths and modules are required to be taken from the pallets to the erection area, those should be hoisted using metal rods or 10- The busway designed for the outdoor bars passed through the 2 sets of holes at each environment are not weatherproof until the end of the housing body by ensuring the load is insallation is complete and in accordance...
  • Page 11 KX-IIIMANUAL Handling & Storage Busplug Plug-in units are shipped in corrugated cartons. Do not drop or perforate the cartons. Handle the plugin units with care to avoid damage to internal components and the enclosure or to its finish. Avoid subjecting plug-in units to twisting, denting, dropping, or any other rough handling. Ensure the equipment at the installation site is adequate to handle the plug-in unit.

  • Page 12: Points To Be Taken Into Consideration Before Installation

    KX-IIIMANUAL Installation Points to be taken into consideration before installation IMPORTANT! weight of the section. If using cables, insert spreaders to avoid damage to the busway. 1- Please read this instruction manual before If using a forklift, position the busway on the commencing the busway installation.
  • Page 13 KX-IIIMANUAL Installation Points to be taken into consideration before installation 9- Tools required for the installation, 10- The busway to be installed needs to be hanged min 4 points, as shown in below Micrometer type adjustable/calibrated torque picture. spanner 9-a ½ inch square drive size 10mm, 13mm and 9-b 19mm socket 9-c Drilling Machine 9-d Size 10mm Spanner/Socket...

  • Page 14: Joint Structure

    KX-IIIMANUAL Joint Structure Extruded Aluminium Housing PE Fixing Piece Insulation Layers (Epoxy+polyester film) Joint Insulators Joint Cover Belleville Washer Alignment Pin (removable) Conductors IP55 Nut Locking Piece 10. Protection Plastics 11. IP55 Joint Cover Gasket 12. Alignment Pin Slot NB Protective covers 10 are discarded.

  • Page 15: General View Of The Joint

    KX-IIIMANUAL Installation General Overview Of The Joint Bolt-on Box Fixing Point Plug-in Box Fixing Point Use special hand clamps if it is difficult to move. www.eaeusa.us...

  • Page 16: Determination Of Special Lengths & Offset Sizing

    KX-IIIMANUAL Determination of Special Lengths of Offset Sizing 1- Special length (particular or custom size) 3- In the case in where custom-made busway are used in places where standard sizes intermediate-size busway are required, both do not fit when the busway is mounted and in ends of the intermediate-size busway can other similar places.

  • Page 17: Mounting Instructions For Joints (Bolt-On / Plug-In)

    KX-IIIMANUAL Installation Mounting Instructions For Joints (Bolt-on / Plug-in) 1- Align the two busway so that the parts 2- Remove the protective covers on the side with and without block joints are opposed. with no block joints. 3- Remove the nut locking piece on the 4- Ensure that the insulation plates of the busway joint and loosen the joint.
  • Page 18 KX-IIIMANUAL Installation Mounting Instructions For Joints (Bolt-on / Plug-in) 250mm PE housing 7- Adjust the channel in order to pivot the 8- Push the two busway until they rest on alignment piece to the housing. each other. 9- Assemble both the joint covers with the 10- Adjust the torque wrench to 83 Nm (60 gaskets facing out.
  • Page 19 KX-IIIMANUAL Installation Mounting Instructions For Joints (Bolt-on / Plug-in) Ek montajı, talimatına uygun yapılmıştır ve yanda yazılı Nm değerinde ek torklanmıştır. Block Joints have been done according to manual and applied related Nm value to the main bolts. Ad Soyad / First / Last Ek / Attach...

  • Page 20: Points To Be Taken Into Consideration After Installation

    KX-IIIMANUAL Installation Points To Be Taken Into Consideration After Installation 1- When the installation has been completed, 2.3- After the busway system is energized, please check the position of the neutral loads must be switched in sequence (main and conductor along the busway run. (Taking special sub feed).
  • Page 21 KX-IIIMANUAL Installation Points To Be Taken Into Consideration After Installation 5- Do not use any other means than original tap Take precautions against adverse off boxes to supply energy from the busway. environmental conditions such as rain and snow. In addition, the busway dripping cement, 6- Current rating of the busway run should be etc.
  • Page 22 KX-IIIMANUAL Installation Points To Be Taken Into Consideration After Installation WITHSTAND PERIODS AGAINST TO WATER AS PER STANDARD IP55 & IP65 IP67 3 Min. Under water 30 min. Pressure Water N L1 L2 L3 N L1 L2 L3 Phase Sequence Changer Vertical Shaft Application 1- The neutral bar of KX busway shall be at the 2- In order to maintain the neutral bar at the...

  • Page 23: Standard Application Precautions

    KX-IIIMANUAL Standard Application Precautions Busplug DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E, NOM-029-STPS-2011, or CSA Z462. • This plug-in unit must be installed and serviced only by qualified electrical personnel. •...

  • Page 24: Plug-In Busplug

    Installation Plug-in Busplug Tap Off Boxes With Protective Devices Menin 1- EAE tap off boxes are not equipped with any 3- The total continuous load current should be protective device unless they are required by measured by proper instrument that does not customer.

  • Page 25: Busplug

    KX-IIIMANUAL Installation Plug-in Busplug CLICK CLICK CLICK CLICK 5- Check the alingment of the contacts. 6- Push the box to the busway housing Push the box towards the busway. "click" sound will be heard from the locking parts on the box ensure the interlock between the box and the housing then tighten the screw.
  • Page 26 KX-IIIMANUAL Installation Plug-in Busplug CLICK CLICK CLICK CLICK 5- Check the alignment of the contacts. 6- Push the box to the busway housing Push the box towards the busway. "click" sound will be heard from the locking parts on the box ensure the interlock betwe- en the box and the housing then tighten the screw.

  • Page 27: Cable Feed Box Installation (B10, B11)

    KX-IIIMANUAL Installation Cable Feed Box Installation (B10, B11) 1- When installing the feeder boxes B10, B11 3- Cable glands should be selected according make sure that the phase sequence of the to the size and number of feeder cables. Please feed box matches the phase sequence of the consult to factory for requirements other the busway.
  • Page 28 KX-IIIMANUAL Energizing Before Energizing 7- It is recommended that no energy is applied 15- All busway system should be checked to the line even if the insulation resistance test visually to be certain that they are clean described in page 12 section 2 successfully and secure.
  • Page 29 ''ON''. ground faults caused by damage or poor installation practices have not been detected 6- EAE busway system is particularly quiet in the checkout procedure, serious damage when operating normally. In some installations can result when the power is turned on.

  • Page 30: Operation / Busplug

    KX-IIIMANUAL Operation Busplug DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Before performing any work on or inside the plug-in unit and before removing or installing the fuses or making load side connections: — Turn off the plug-in unit. —...
  • Page 31 KX-IIIMANUAL Maintance Busplug Fuses DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Before performing any work on or inside the plug-in unit and before removing or installing the fuses or making load side connections: — Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices.

  • Page 32: Maintenance

    2- Check torque on joint bolts. If the torque reached a stable operating temperature. on any joint bolt is found to be less than 40 lb-ft (54.5 m), contact EAE representative. 7- Refer to NEMA bulletin BU 1.1 for additional Insulators may be damaged due to overheating maintenance instructions.Inspect the unit...
  • Page 33 KX-IIIMANUAL Maintenance Busway (corrosive gases, liquids, or dust). Also, do not Important! allow paint to be in contactwith these gaskets. For more details, contact EAE . When relocating Hydrocarbon spray propellants and, the plug-in unit, inspect the joint compound hydrocarbon based sprays or compounds will connections contamination.

  • Page 34: Product Overview

    - Compliant: NFPA 70 – National Fire Protection Agency into the joint blocks of the connected conductors and followed by tightening and - EAE has ISO 9001, ISO 14001, OSHAH 18001, ISO 27001 and ISO 17025 certifications. fastening of the joint bolts.
  • Page 36 56 Perimeter Center East Atlanta, GA 30305 USA Tel: +1 (770)-696-4803 Fax: +1 (770)-676-5620 ıso KX-III Manuel / En. / Rev 00 500 pcs 21/04/2021 EAE has full right to make any revisions or changes on this catalogue without any prior notice.

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