Graco 223-599 Instructions Manual
  1. Manuals
  2. Brands
  3. Graco Manuals
  4. Paint Sprayer
  5. 223-599
  6. Instructions manual
Graco 223-599 Instructions Manual

Graco 223-599 Instructions Manual

Portable/electric airless paint sprayer
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
INSTRUCTIONS-PARTS LIST
EM 490
PORTABLE/ELECTRIC
AIRLESS PAINT SPRAYER
2750 psi (190 bar) MAXIMUM WORKING PRESSURE
Model 223-599, Series A
Basic sprayer, without hose or gun
Model 223-598, Series A
Same as Model 223-599 except has low-profile cart.
CONTENTS
English
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . .
. . . . . . . . . . . . .
. . . . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . .
NOTE: This is an example of the DANGER label on your sprayer.
This label is available in other languages, free of charge.
See page 30 to order.
Spray painting, flushing or cleaning equipment with flammable liq-
uids in confined areas can result in fire or explosion.
Use outdoors or in extremely well ventilated areas. Ground equip-
ment, hoses, containers and objects being sprayed.
Avoid all ignition sources such as static electricity from plastic drop
cloths, open flames such as pilot lights, hot objects such as ciga-
rettes, arcs from connecting or disconnecting power cords or turn-
ing light switches on and off.
Failure to follow this warning can result in death or serious injury.
READ AND UNDERSTAND ALL LABELS AND INSTRUCTION MANUALS BEFORE USE
This manual contains IMPORTANT
WARNINGS and INFORMATION
READ AND RETAIN FOR REFERENCE
2
. . . . . . . . . .
4
6
8
9
11
12
13
14
16
. . . . . . . .
24
30
. . . .
31
Back Cover
FIRE AND
EXPLOSION HAZARD
Liquids can be injected into the body by high pressure airless spray
or leaks - especially hose leaks.
Keep body clear of the nozzle. Never stop leaks with any part of the
body. Drain all pressure before removing parts.Avoid accidental trig-
gering of gun by always setting safety latch when not spraying.
Never spray without a tip guard.
In case of accidental skin injection, seek immediate
"Surgical Treatment".
Failure to follow this warning can result in amputation or serious
injury.
308-039
Rev B
Supersedes Rev A
Model 223-599 shown
SKIN INJECTION
HAZARD

Advertisement

Table of Contents
loading

Related Manuals for Graco 223-599

Summary of Contents for Graco 223-599

  • Page 1: Table Of Contents

    INSTRUCTIONS-PARTS LIST 308–039 Rev B This manual contains IMPORTANT WARNINGS and INFORMATION Supersedes Rev A READ AND RETAIN FOR REFERENCE EM 490 PORTABLE/ELECTRIC AIRLESS PAINT SPRAYER 2750 psi (190 bar) MAXIMUM WORKING PRESSURE Model 223–599, Series A Basic sprayer, without hose or gun Model 223–598, Series A Same as Model 223–599 except has low–profile cart.
  • Page 2 SAFETY WARNINGS HIGH PRESSURE SPRAY CAN CAUSE SERIOUS INJURY. FOR PROFESSIONAL USE ONLY. OBSERVE ALL WARNINGS. Read and understand all instruction manuals before operating the equipment. FLUID INJECTION HAZARD General Safety Safety Latch This equipment generates very high fluid pressure. Spray from Whenever you stop spraying, even for a moment, always set the the gun, leaks or ruptured components can inject fluid through gun safety latch in the closed or “safe”...
  • Page 3 ING PRESSURE. Be sure all spray equipment and accessories cover of the hose. DO NOT expose Graco hoses to tempera- used are rated to withstand the this pressure. DO NOT exceed tures above 180 F (82 C) or below –40 F (–40 C).

  • Page 4: French (Avertissement)

    AVERTISSEMENT La pulvérisation à haute pression peut causer de blessures très graves. Réservé exclusivement à l’usage professionnel. Observer toutes les consignes de sécurité. Bien lire et bien comprendre tous les manuels d’instructions avant d’utiliser le matériel. RISQUES D’INJECTION Consignes générales de sécurité Verrou de sécurité...
  • Page 5 RISQUES EN CAS DE MAUVAISE UTILISATION DU MATERIAL Consignes générales de sécurité TOUS LES TUYAUX FLEXIBLES DOIVENT AVOIR DES RES- SORTS SPIRALE DE PROTECTION AUX 2 BOUTS! Les spira- toute utilisation anormale de l’appareil du pulvérisation ou des les de protection contribuent à éviter la formation de pliures, de accessoires comme, par exemple, la mise sous une pression boucles ou de nœuds sur les tuyaux qui pourraient entraîner la excessive, les modifications de pièces, l’utilisation de produits...

  • Page 6: Spanish (Advertencia)

    ADVERTENCIA EL ROCIADO A ALTA PRESION PUEDE CAUSAR GRAVES LESIONES. SOLO PARA USO PROFESIONAL. RESPECTE LOS AVISOS DE ADVERTENCIA. Lea y entienda todo el manual de instrucciones antes de manejar el equipo. PELIGRO DE INYECCION DE FLUIDO Seguridad general Aparatos de seguridad de la pistola pulverizadora Este equipo general un fluido a una presión muy alta.
  • Page 7 PELIGRO POR MAL USO DEL EQUIPO Seguridad general Presión del sistema Cualquier mal uso del equipo pulverizador o los accesorios, tal Esta pulverizadora puede desarrollar 190 barías (2750 psi) de como sobre presurización, modificación de piezas, uso de mate- PRESION DE TRABAJO MAXIMA. Asegurar que todo el equipo riales y productos químicos incompatibles, o utilización de pie- pulverizador y sus accesorios tienen la capacidad para aguan- zas dañadas o desgastadas, puede hacen que se rompan y...

  • Page 8: Warnings

    (available at most paint dealers) to remove par- ticles that could clog the filter or spray tip. This is 2. Fill the packing nut/wet–cup 1/3 full with Graco probably the most important step toward trouble- Throat Seal Liquid (TSL), supplied. See Fig 1.

  • Page 9: Operation

    SETUP FILTER DO NOT INSTALL A SHUT OFF DEVICE HERE ON/OFF SWITCH PACKING NUT/WETCUP Keep filled with TSL PRESSURE CONTROL KNOB 50 ft. (15.2 m) MAIN FLUID HOSE purchase separately 3 ft (0.9 m) HOSE purchase separately RAC IV DripLess TIP GUARD and SwitchTip purchase separately Fig 1 OPERATION...
  • Page 10 OPERATION ON/OFF SWITCH PRESSURE CONTROL KNOB TURN CCW TO LOWER PRESURE RAC IV DripLess PRESSURE DRAIN VALVE TIP GUARD and SwitchTip Fig 2 1. Prime the sprayer with paint. 2. Install the spray tip and tip guard a. Close the pressure drain valve. a.

  • Page 11: Shutdown & Care

    OPERATION 4. Cleaning a Clogged Tip If using a spray tip kit which is not self-clean- ing, VERY SLOWLY loosen the tip guard retain- ing nut or hose coupling to relieve pressure grad- WARNING ually, then loosen the part completely. Clear the To reduce the risk of serious bodily injury from injec- tip or hose, and then reassemble it.

  • Page 12: Flushing Guidelines

    FLUSHING GUIDELINES NOTE: The Pressure Relief Procedure Warning is on How To Flush page 14. 1. Relieve pressure. 2. Remove the filter bowl and screen; see instruction When To Flush manual 307–273, supplied. Clean the screen sepa- rately and install the bowl, without the screen, to flush the bowl.

  • Page 13: Application Methods

    APPLICATION METHODS Always hold the gun perpendicular to the work surface The best way to control the rate of coverage is with the and at an even12 to 14 in. (300–356 mm) from the surface gun tip size. A small tip orifice applies less paint. A larger you are spraying.

  • Page 14: Troubleshooting Guide

    TROUBLESHOOTING GUIDE WARNING Pressure Relief Procedure 4. Disengage the gun safety latch. Hold a metal part To reduce the risk of serious bodily injury, including fluid of the gun firmly to the side of a grounded metal injection, splashing in the eyes or on the skin, or injury pail, and trigger the gun.
  • Page 15 PROBLEM CAUSE SOLUTION Paint leaks into wet–cup Throat packings are worn or damaged Replace the packings. See page 16. Excessive surging from spray gun Spray tip or fluid filter is plugged Disassemble and clean. Spray tip too big or worn Change the spray tip.
  • Page 16 DISPLACEMENT PUMP WARNING WARNING To reduce the risk of serious bodily injury, follow the Be sure the retaining spring (33) is firmly and com- Pressure Relief Procedure W arning on page 14 pletely in the groove of the connecting rod to prevent before checking or repairing any part of the spray the pin (34) from working loose due to vibration.

  • Page 17: Repair

    DISPLACEMENT PUMP Reassembly Procedure 8. Assemble the intake valve. Use a new gasket (206*). Screw the valve into the cylinder and tighten to 80 ft– 1. Stack the backup washer (219*), U–cup seal (205*) lb (107 N.m). See Fig 15. lips down , and female gland (220*), alternate the polyethylene and leather v–packings (217*, 218*) lips 9.
  • Page 18 REPLACING THE CONNECTING ROD and BEARING WARNING 9. Assemble the connecting rod (54) and bearing (53). Assemble the coupling (36) to the connecting rod and To reduce the risk of serious bodily injury, including install the pin (34). Push the spring (33) over both fluid injection or splashing in the eyes or on the skin, or injury from moving parts, always follow the Pres- ends of the pin (34).
  • Page 19 REPLACING THE DRIVE ASSEMBLY WARNING 3. Remove the screws (55d and 55f) and pull the drive housing (A) off the motor housing (B). To reduce the risk of serious bodily injury, including fluid injection or splashing in the eyes or on the skin, 4.
  • Page 20 REPLACING THE ELECTRIC MOTOR & CAPACITOR WARNING NOTE: A circuit board (23f) is included with a new motor. See page 21 for installation. To reduce the risk of serious bodily injury, including fluid injection or splashing in the eyes or on the skin, Capacitor or injury from moving parts, always follow the Pres- sure Relief Procedure W arning on page 14 be-...
  • Page 21 REPLACING THE PRESSURE CONTROL & CIRCUIT BOARD 11. Adjust the pressure control. See page 22. WARNING To reduce the risk of serious bodily injury, including WARNING fluid injection or splashing in the eyes or on the skin, Adjust the pressure control whenever a new or used or injury from moving parts, always follow the Pres- pressure control or circuit board is installed, to re- sure Relief Procedure W arning on page 14 be-...
  • Page 22 PRESSURE CONTROL ADJUSTMENT WARNING USE EXTREME CAUTION WHEN PERFORMING THIS ADJUSTMENT PROCEDURE to reduce the risk of a fluid injection injury or other serious bodily injury, which can result from component rupture, electric shock, fire, explosion or moving parts. This procedure sets the sprayer to 2750 psi (190 bar) NEVER attempt to increase the fluid outlet pressure MAXIMUM WORKING PRESSURE.
  • Page 23 PRESSURE CONTROL ADJUSTMENT If the pressure is lower than 2750 psi (190 bar): ON/OFF SWITCH Unplug the sprayer . Relieve pressure. Insert the wrench and untighten the pressure adjustment nut 1/8 turn or less, then repeat steps 5 and 6. If the pressure is higher than 2750 psi (190 bar): Unplug the sprayer .

  • Page 24: Parts Lists And Drawings

    Motor Status Original motor Replacement * NOTE: A new pressure control (50) does not include items 302, Motor 312, 313 or any items preceeded by “Ref” . Graco Motor P/N 223–805 3/4 HP Motor ID Label 3/4 HP + 112175402...
  • Page 25 DISPLACEMENT PUMP PARTS DRAWING and LIST Model 218–215, Series C NO. PART NO. DESCRIPTION Carbon Steel Displacement Pump Includes items 201 to 224 201 180–656 PLUG 203 105–444* BALL, sst; 0.3125” dia. 204 105–445* BALL, sst; 0.5” dia. 205 105–522* SEAL, NOTE: See the repair instructions for im- u–cup, polyurethane...
  • Page 26 PARTS LIST – SPRAYER WITH UPRIGHT CART Model 223–599, Series A, Basic Sprayer Includes items 1 to 135 as listed below PART NO. DESCRIPTION PART NO. DESCRIPTION 065–099 CONDUIT, 4 in. 215–903 BEARING ASSEMBLY electrical 100–188 NUT, 215–904 CONNECTING ROD ASSEMBLY hex, 5/16–18 100–214 LOCKWASHER,...
  • Page 27 PARTS DRAWING – SPRAYER WITH UPRIGHT CART MODEL 231–599, Series A Basic Sprayer with Upright Cart Ref No. 23 Electric Motor Includes items 23a to 23g 23d* Ref No. 55 DANGER LABEL, ENGLISH DANGER LABEL, Drive Assembly FRENCH Includes items 55a to 55h SEE DETAIL BELOW Ref 40 129a...
  • Page 28 PARTS LIST – SPRAYER WITH LOBOY CART Model 223–598, Series A, Basic Sprayer Includes items 1 to 135 as listed below PART NO. DESCRIPTION PART NO. DESCRIPTION 065–099 CONDUIT, 4 in. 215–904 CONNECTING ROD ASSEMBLY electrical 100–188 NUT, 218–922 DRIVE ASSEMBLY hex, 5/16–18 100–214 LOCKWASHER,...
  • Page 29 PARTS DRAWING – SPRAYER WITH LOBOY CART MODEL 223–598, Series A Basic Sprayer with LoBoy Cart Ref No. 55 Drive Assembly Includes items 55a to 55h Ref No. 23 Electric Motor Includes items 23a to 23g DANGER LABEL ENGLISH DANGER LABEL, FRENCH 129c 129b...

  • Page 30: Accessories

    The drawing below shows the best THROAT SEAL LIQUID placement of these labels for good visibility. Place in pump’s wet cup to lubricate piston rod and Order the labels directly from Graco, free of packings. charge. Call 1–800–328–0211 206–994 8 oz.

  • Page 31: Technical Data & Dimensions

    ......Aluminum, Carbon Steel, Stainless Steel NOTE: Delrin IMPORTANT PHONE NUMBERS DIMENSIONS TO PLACE AN ORDER , contact your Graco distribu- Model 223–599 Model 223–598 tor, or call this number to identify the distributor closest Upright cart without hoses With low profile cart without 1–800–328–0211 Toll Free...

  • Page 32: Warranty

    Graco distributor to the original purchaser for use. As purchaser’s sole remedy for breach of this warranty, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment proven defective. This war- ranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This manual is also suitable for:

Em 490223-598

Table of Contents