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0667050/14
IM-S02-30 CMGT Issue 14
FT43, FT44, FT46 and FT47
Ball Float Steam Traps
Installation and Maintenance Instructions
FT43, FT44, FT46 and FT47 Ball Float Steam Traps
1. Safety information
2. General product information
3. Installation
4. Commissioning
5. Operation
6. Maintenance and spare parts
IM-S02-30
CMGT Issue 14
© Copyright 2022
1
Printed in GB

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Summary of Contents for Spirax Sarco FT44

  • Page 1 Installation and Maintenance Instructions 1. Safety information 2. General product information 3. Installation 4. Commissioning 5. Operation 6. Maintenance and spare parts FT43, FT44, FT46 and FT47 Ball Float Steam Traps © Copyright 2022 IM-S02-30 CMGT Issue 14 Printed in GB...
  • Page 2: Safety Information

    Determine the correct installation situation and direction of fluid flow. iv) Spirax Sarco products are not intended to withstand external stresses that may be induced by any system to which they are fitted. It is the responsibility of the installer to consider these stresses and take adequate precautions to minimise them.
  • Page 3: Protective Clothing

    Post 'warning notices' if necessary. FT43, FT44, FT46 and FT47 Ball Float Steam Traps IM-S02-30 CMGT Issue 14...
  • Page 4: Returning Products

    Customers and stockists are reminded that under EC Health, Safety and Environment Law, when returning products to Spirax Sarco they must provide information on any hazards and the precautions to be taken due to contamination residues or mechanical damage which may present a health, safety or environmental risk.
  • Page 5 Steam trapping on steam mains: 30 - 50 metre intervals Steam Trap set Steam Trap set Trap set Condensate Condensate Condensate Steam Mains - Do's and Don'ts: Flow Flow Steam Steam FT43, FT44, FT46 and FT47 Ball Float Steam Traps IM-S02-30 CMGT Issue 14...
  • Page 6 Fixing point distance Axial movement Guides Guides Small Limit Large lateral lateral rods movement movement Medium Fixing point distance Large lateral Limit rods Small lateral movement movement Guides FT43, FT44, FT46 and FT47 Ball Float Steam Traps IM-S02-30 CMGT Issue 14...
  • Page 7: General Product Information

    2.1 General description The FT43 - cast iron, FT44 - carbon steel, FT46 - austenitic stainless steel and FT47 - SG iron ball float steam traps have stainless steel working internals and automatic built-in air venting facility. These traps are supplied with integrally flanged connections (for horizontal or vertical installations) and can be maintained without disturbing the pipework.
  • Page 8 On request - ASME B 16.1 Class 125 and JIS/KS 10 flanges are also available. Note: ASME and JIS/KS flanges are supplied with tapped holes to receive flange bolts. ASME flanges have UNC threads and JIS/KS have metric threads. FT43, FT44, FT46 and FT47 Ball Float Steam Traps IM-S02-30 CMGT Issue 14...
  • Page 9 13 bar (188 psi) Designed for a maximum cold hydraulic test pressure of: 24 bar g (348 psi g) Note: With internals fitted, test pressure must not exceed FT43, FT44, FT46 and FT47 Ball Float Steam Traps IM-S02-30 CMGT Issue 14...
  • Page 10 EN 26554 (Series 1). Note: ASME and JIS/KS flanges are supplied with tapped holes to receive flange bolts. ASME flanges have UNC threads and JIS/KS have metric threads. FT43, FT44, FT46 and FT47 Ball Float Steam Traps IM-S02-30 CMGT Issue 14...
  • Page 11 Caution: The trap in its complete operational form must not be subjected to a pressure greater than 48 bar otherwise damage to the internal mechanism may result. FT43, FT44, FT46 and FT47 Ball Float Steam Traps IM-S02-30 CMGT Issue 14...
  • Page 12 On request - ASME B 16.5 Class 150 and 300 flanges are also available with face-to-face dimensions in accordance with EN 26554 (Series 1). Note: ASME flanges are supplied with tapped (UNC) holes for flange bolts. FT43, FT44, FT46 and FT47 Ball Float Steam Traps IM-S02-30 CMGT Issue 14...
  • Page 13 Caution: The trap in its complete operational form must not be subjected to a pressure greater than 48 bar otherwise damage to the internal mechanism may result. FT43, FT44, FT46 and FT47 Ball Float Steam Traps IM-S02-30 CMGT Issue 14...
  • Page 14 On request - ASME B 16.5 Class 150 flanges are also available with face-to-face dimensions in accordance with EN 26554 (Series 1). Note: ASME flanges are supplied with tapped (UNC) holes for flanged bolts. FT43, FT44, FT46 and FT47 Ball Float Steam Traps IM-S02-30 CMGT Issue 14...
  • Page 15 Caution: The trap in its complete operational form must not be subjected to a pressure greater than 48 bar otherwise damage to the internal mechanism may result. FT43, FT44, FT46 and FT47 Ball Float Steam Traps IM-S02-30 CMGT Issue 14...
  • Page 16: Installation

    Remove protection covers from all connections and protective film from all name-plates, where appropriate, before installation on steam or other high temperature applications. FT43, FT44, FT46 and FT47 Ball Float Steam Traps IM-S02-30 CMGT Issue 14...
  • Page 17 150 mm (6") see Figure 6. If no drop leg is allowed for then it may be possible (under low load conditions) for steam to flow over the condensate in the bottom of the pipe and reach the trap. FT43, FT44, FT46 and FT47 Ball Float Steam Traps IM-S02-30 CMGT Issue 14...
  • Page 18 If the trap is to be situated in an exposed position, it should be either lagged or drained by a separate small thermostatic trap such as the Spirax Sarco No.8, or Bydrain. Always fit a non-return (check) valve downstream of any steam trap which discharges into condensate return lines where back pressure is experienced.
  • Page 19: Operation

    Float traps are renown for their high start-up load handling capability, clean tight shut-off and resistance to waterhammer and vibration. FT43, FT44, FT46 and FT47 Ball Float Steam Traps IM-S02-30 CMGT Issue 14...
  • Page 20: Maintenance And Spare Parts

    6. Maintenance and spare parts 6.1 FT43, FT44, FT46 and FT47 (DN15 to DN50) Steam lock release assembly 19 + 21 Dowel Bimetallic air vent assembly Warning The cover gasket contains a thin stainless steel support ring which may cause physical injury if not handled and disposed of carefully.
  • Page 21 DN20, 17 A/F M10 x 30 19 - 22 (14 - 16) DN25 22 A/F 50 - 55 (37 - 40) Main valve assembly (DN40 and DN50) FT43, FT44, FT46 and FT47 Ball Float Steam Traps IM-S02-30 CMGT Issue 14...
  • Page 22 Fit the float arm (8) to the pivot frame (10) using the pin (11) and by moving the complete assembly centre the valve head onto the seat orifice. Tighten the assembly set screws (see Table 1 for the recommended tightening torques). FT43, FT44, FT46 and FT47 Ball Float Steam Traps IM-S02-30 CMGT Issue 14...
  • Page 23 Fit the new gasket (18) and element assembly Main valve assembly with float (17) and tighten to the recommended torque (DN15, DN20 and DN25) (see Table 1). Main valve assembly (DN40 and DN50) FT43, FT44, FT46 and FT47 Ball Float Steam Traps IM-S02-30 CMGT Issue 14...
  • Page 24: Spare Parts

    The spare parts available are shown in heavy outline. Parts drawn in a grey line are not supplied as spares. Steam lock release assembly 19 + 21 Dowel Bimetallic air vent assembly FT43, FT44, FT46 and FT47 Ball Float Steam Traps IM-S02-30 CMGT Issue 14...
  • Page 25 Note: When ordering a spare air vent Assembly, please specify whether you require a bimetallic or capsule air vent assembly. Example: 1 - Capsule air vent assembly for a Spirax Sarco DN20 FT46-4.5 ball float steam trap, with horizontal connectors.
  • Page 26 The cover gasket contains a thin stainless steel support ring which may cause physical injury if not handled and disposed of carefully. Main valve assembly Dowel Air vent assembly Bimetallic air vent assembly FT43, FT44, FT46 and FT47 Ball Float Steam Traps IM-S02-30 CMGT Issue 14...
  • Page 27 Ensure the gasket faces are clean and dry. Fit the new gasket (18) and element assembly (17) and tighten evenly to the recommended torque (see Table 2). FT43, FT44, FT46 and FT47 Ball Float Steam Traps IM-S02-30 CMGT Issue 14...
  • Page 28 Always order spare parts by using the description given in the column headed 'Available spares' and state the size, Model No. and pressure rating of the trap. Example: 1 - Main valve assembly for a DN80 Spirax Sarco FT43-10TV ball float steam trap. Main valve assembly...
  • Page 29 6.3 FT mechanisms (DN40 only) Baffle arrangement used on FT43, FT44, FT46 and FT47 (horizontal only) In line with our policy of continuous product improvement, we have found it beneficial to add a baffle plate over the inlet port. This eliminates any risk of flow from the inlet port affecting the correct operation of the float. When fitting the mechanism, assemble the baffle plate supplied under the mechanism retaining bolts.
  • Page 30 FT43, FT44, FT46 and FT47 Ball Float Steam Traps IM-S02-30 CMGT Issue 14...
  • Page 31 FT43, FT44, FT46 and FT47 Ball Float Steam Traps IM-S02-30 CMGT Issue 14...
  • Page 32 FT43, FT44, FT46 and FT47 Ball Float Steam Traps IM-S02-30 CMGT Issue 14...

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Ft43Ft46Ft47

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