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Cleveland WELBILT MFS Manual

Metering filling station
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Metering Filling Station
Model: MFS
Installation, Operation, Maintenance, Parts & Service
This manual is updated as new information and models are released. Visit our website for the latest manual.
Read the manual thoroughly.
!
Improper installation, operation or
maintenance can cause property
damage, injury or death.

TABLE OF CONTENTS

For your safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Cleaning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Part # - KE004016 A
For your future reference.
Model # ______________________________________
Serial # ___________ ____________________________
Model # & Serial #.
(Open front panel to view rating label.)

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Summary of Contents for Cleveland WELBILT MFS

  • Page 1: Table Of Contents

    Metering Filling Station Model: MFS Installation, Operation, Maintenance, Parts & Service This manual is updated as new information and models are released. Visit our website for the latest manual. For your future reference. Model # ______________________________________ Serial # ___________ ____________________________ Model # &...

  • Page 2: For Your Safety

    Cleveland Range, LLC s’est efforcé à Cleveland Range, LLC se ha esforzado en unintentional errors and omissions. fournir des renseignements précis dans ce suministrar información precisa en este The information in this document may...
  • Page 3 FOR YOUR SAFETY / POUR VOTRE SÉCURITÉ / PARA SU SEGURIDAD FOR YOUR SAFETY POUR VOTRE SÉCURITÉ PARA SU SEGURIDAD Do not store or use Ne pas entreposer ou No guarde ni use gasolina gasoline or any other utiliser d'essence ou o cualesquiera otros flammable liquids and d'autres liquides ou...
  • Page 4 WARNING / AVERTISSEMENT / ADVERTENCIA Improper installation, operation, adjustment, alteration, Inspect unit daily for proper operation. / Inspectez service or maintenance can cause property damage, l’unité tous les jours pour son bon fonctionnement. / injury or death. Read the installation and operating Inspeccione diariamente el funcionamiento correcto de instructions thoroughly before installing, operating or la unidad.

  • Page 5: Installation

    3/4" is required. A distance of 100 to 300 feet requires a minimum 1" line. If you do not have a Cleveland kettle with air connection built-in SHIPPING DAMAGE INSTRUCTIONS then you must attach the female quick connect (supplied) to your air supply.

  • Page 6: Operating Instructions

    OPERATING INSTRUCTIONS OPERATING CONTROLS Cleveland D I S C H A R G E S U C T I O N S P E E D S P E E D F A S T S L O W F A S T...
  • Page 7 Preform DAILY PRE-STARTUP STROKE/VOLUME ADJUSTMENT INSPECTION. Make sure that the product piston is in the suction position. OPERATION Connect one end of the 3-inch diameter food hose to the kettle. Position MFS for ease of operation and connect the other end of the food hose to food pump. Additional hoses or a 90°...
  • Page 8 TROUBLE SHOOTING GUIDE If the tubes seem to be covered in oil or the oil is dripping out of the mufflers (item 5 on sheet KE01710- (reference drawings at back of manual) 2) then adjust lubricator output. Correct setting is one drop every 10–15 strokes.

  • Page 9: Cleaning Instructions

    CLEANING INSTRUCTIONS WARNINGS: Disconnect Air supply to Metering Filling Station. Use warm water and mild detergent solution. Discharge air pressure from the unit. Do not use Chloride cleaners; they may damage stainless steel. Do not submerge Discharge valve or Rotary Actuator in water.
  • Page 10 Piston Head Flapper Valve "O" Ring Flapper Spring Shaft Rotary Actuator Disassembling Pump head Remove the Black & White air tubes from the Rotary actuator. Unscrew lug nuts using lug wrench to remove the Pump head. Push Rotary actuator in to remove Flapper. Pull out Rotary actuator, remove the spring and “O”...
  • Page 11 ASSEMBLY Assemble piston and piping as follows in order: NOTE: Use 2" gaskets in all hex nut couplings. NOTE: To eliminate any chance of recontamination of unit, wear sanitary disposable gloves during reassembly after cleaning. Gasket This assembly procedure assumes the unit is fully 2"...
  • Page 12 FLUSHING & SANITIZING BETWEEN RECIPES Attach Discharge Head Assembly as follows: Clean between batches of product, flush kettle and Metering Filling Station. Discharge Head Remove product Discharge Nozzle and replace it with 2" Sani Assembly Clamp cleaning hose. Bracket 2" Piping Assembly Place end of cleaning hose over a drain.

  • Page 13: Troubleshooting

    TROUBLESHOOTING & MAINTENANCE PROCEDURES / DÉPANNAGE ET PROCÉDURES DE MAINTENANCE / PROCEDIMIENTOS DE SOLUCIÓN DE PROBLEMAS Y MANTENIMIENTO All trouble shooting guides and maintenance procedures are meant to be used by Qualified Service Technician. / Tous les guides de dépannage et les procédures d'entretien sont destinés à être utilisés par un technicien qualifié.
  • Page 14 BASIC OPERATION ADJUSTMENT & SETTING OF AIR CUSHION Single Cycle Operation Turn the Stroke selector switch to “Single Stroke” (item 14 on sheet KE01710-2). It will do the following when the Actuator switch is pressed 1/8" 1/8" (item 32 on sheet KE01710-2). Shifts 2nd valve (item 3 on sheet KE01710-4), which turns off 1st valve (item 2 on sheet KE01710-4) and Cushion...
  • Page 15 AIR PRESSURE AIR FILTER REPLACEMENT PROCEDURE Adjust air regulator or line pressure so that air pressure gauge reads 90 - 100 psi when unit is running on The air filter is designed to continuous cycle (stroke selector switch is set on separate a small amount of dirt "constant pumping").
  • Page 16 PNEUMATIC SCHEMATIC...

  • Page 17: Service Parts

    SERVICE PARTS WARRANTY Our Company supports a worldwide network In order to preserve the various agency safety certification (UL, NSF, ASME/Ntl. Bd., etc.), of Maintenance and Repair Centers. Contact only factory-supplied replacement parts your nearest Maintenance and Repair Centre for replacement parts, service, or information should be used.
  • Page 18 LABEL DISPENSER ITEM NO. PART NO. DESCRIPTION QTY. 1-17 KE01387 Label Dispenser Assembly .........1 KE53186 Hub Mounting Shaft .
  • Page 19 MISCELLANEOUS PARTS KE54166 - Brush Hanger KE52159 KE52158 3" Wrench 2" Wrench Nylon Scrub Brush KE01947 Lug Wrench KE54164 12" Nylon Brush 1/2" dia. KE00911 KE55336-6 Swivel Plate 3" Elbow, 90° KE52095 KE54165 Clipper Bar Clamp 36" Nylon Brush for 2" Piping KE52096 Clipper Clamp Plate KE54163...
  • Page 20 PIPING ASSEMBLIES, "O" RINGS, GASKETS & SEALS PIPING ASSEMBLIES ITEM NO. PART NO. DESCRIPTION QTY. KE53270 Air Cylinder ........... . .1 KE53249 Mounting Nut, Air Cylinder .
  • Page 21 "O" RINGS, GASKETS & SEALS KE54810-3 3" Gasket FA05002-3 Upper Plunger "0" Ring CUTAWAY VIEW CUTAWAY FA05002-7 VIEW Lower Plunger "0" Ring CUTAWAY VIEW KE54810-2 2" Gasket CUTAWAY VIEW FA05002-5 Product Piston "O" Ring FA05002-26 Pneumatic Piston "O" Ring CUTAWAY VIEW...
  • Page 22 PUMP ASSEMBLY SEE DETAIL A FOR ASSEMBLY ITEM PART_# DESCRIPTION KE003731 END PLATE ASSEMBLY KE53014-1 ROTARY ACTUATOR, MODIFIED KE53056 SPRING, ASSOCIATED SPRING KE02005 PRODUCT CYLINDER ASSEMBLY KE53037 CENTRE PLATE KE53035 PISTON ROD BEARING FA05002-1 O'RING: VITON (A-214) KE603972 PNEUMATIC END PLATE KE53034 PISTON ROD BEARING , END PLATE FA05002-6...
  • Page 23 MAGNET MTG. BRKT. KE52119-1 FA31029 SPLIT LOCK WASHER 1/4" HEX NUT #1/4-20 SS FA21008 KE00908 WIRE GRID KE95089-1 NAMEPLATE "CLEVELAND" BLUE SS MAGNET SOUTHCO #02-10-201-10 KE52133 KE00923 DOOR, LEFT HAND 22 23 24 KE00924 DOOR RIGHT HAND DOOR HINGE LEFT HAND...
  • Page 24 PNEUMATIC PAGKAGE (KE01710-2, page 1 of 2) Cleveland DISCHARGE SUCTION SPEED SPEED FAST SLOW FAST SLOW STROKE SELECTION SINGLE STROKE CONSTANT PUMPING KE95453 FRONT VIEW VIEW "C" VIEW "E" VIEW "D" REAR VIEW VIEW "D" VIEW "E" VIEW "A" VIEW "C"...
  • Page 25 PNEUMATIC PAGKAGE (KE01710-2, page 2 of 2) ITEM # PARTS # DESCRIPTION MANUFACTURE # QTY. KE53042 Pneumatic Components Mounting Plate KE01710-4 5 Station Valve Manifold Assembly KE601383 3-way Lock Out Valve IN530-022-022 KE01710-5 Pump Valve Assembly KE55479 Push-in Elbow 1/2 X 3/8 IN109-102-022 KE55475 Male Run Tee 3/8 NPT X 1/4 Tube...
  • Page 26 POINT TO POINT AIR TUBING CONNECTIONS (KE01710-3, page 2 of 2)
  • Page 27 PUMP VALVE ASSEMBLIES (KE01710-4, page 2 of 2)
  • Page 28 SUPPLIED ITEMS ITEM # DESCRIPTION QTY. FA05002-2 O-RING; FDA BUNA-N (2-164) FA05002-24 O-RING; BUNA-N (A-111) FA05002-26 O-RING; VITON (A-434) FA05002-3 O-RING; 1.5 ID X 1.75OD FDA BUNA-N (A-222) FA05002-5 O-RING; FDA BUNA-N (A-434) FA05002-7 O-RING; 1.5"ID X 1-11/16 OD BUNA-N (A-128) FA95100 HEX HEAD BOLT;...
  • Page 29 SPARE PARTS LIST ITEM #. DESCRIPTION QTY. QTY. DOMESTIC OVERSEAS Consumables KE54810-3 Gasket, 3", Food Hose KE54810-2 Gasket, 2", Piping Assembly KE53056 Spring, Pump Head KE54167 Food Grade Grease FA05002-24 "O" Ring, Flapper Valve FA05002-3 "O" Ring, Upper Plunger Seal FA05002-2 "O"...