Related Manuals for Kärcher PUZZI 50/35
Summary of Contents for Kärcher PUZZI 50/35
- Page 1 ® 500 PSI-13 Gallon Operating instructions (ENG) MODEL: PUZZI 50/35 10066720 Read these instructions before using the machine. 86343340-B 06/29/10...
-
Page 2: Machine Data Log / Overview
Phone Number: Sales Representative: OVERVIEW The machine is an electric powered carpet extractor intended for commercial use. This appliance applies a cleaning solution to the carpet and then vacuums the soiled water back into the recovery tank. 86343340 PUZZI 50/35... -
Page 3: Table Of Contents
Pressure Regulator ......17 Troubleshooting ......18 86343340 PUZZI 50/35... -
Page 4: How To Use This Manual
KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts. NOTE: The manual part number is located on the lower left corner of the front cover. 86343340 PUZZI 50/35... -
Page 5: Safety
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes. Maintenance and repairs must be done by qualified personnel. If foam or liquid comes out of machine, switch off immediately. SAVE THESE INSTRUCTIONS 86343340 PUZZI 50/35... -
Page 6: Hazard Intensity Level
In Flammable or Explosive areas. In areas with possible falling objects. WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use only manufacturer approved replacement parts. 86343340 PUZZI 50/35... -
Page 7: Safety Labels
Safety Safety Labels NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. Label Warning 86333370 Label Circuit Interrupter 86333380 86343340 PUZZI 50/35... -
Page 8: Grounding Instructions
Whenever the adaptor is used, it must be held in place by a metal screw. 86343340 PUZZI 50/35... -
Page 9: Operations
Recovery Capacity 11 Gal Height 43 inches Length 30 inches Width 22 inches Vacuum Motor Single 3 Stage Weight- Empty 117 lbs Weight-Full Solution 222 lbs Power cord 1 X 40 feet inline GFCI Length Width Height 86343340 PUZZI 50/35... -
Page 10: Controls
Operations Controls 1. Vacuum Accessory Tool Hook-up 2. Solution Pump Switch 3. Vacuum 1 Switch 4. Breaker for Vacuum 1 5. Solution Accessory Tool Hook-up 6. Pressure Gauge 7. Adjustable Pressure Relief Valve 86343340 PUZZI 50/35... -
Page 11: Machine Operation
• Aldehydes • Aromatics Hydrocarbons • SP Butyls • Carbon Tetrachloride • Clorox* • Chlorinated Bleaches • Chlorinated Hydrocarbons • Lysol* • Methyl Ethel Ketone (MEK) • Perchorethylene (perc) • Phenolics • Trichlorethylene • D-Limonene *Registered Trademark 86343340 PUZZI 50/35... -
Page 12: Pre-Run Inspection
3. Using a clean container, fill the solution tank with clean hot water. Do not use water over 130°F. Mix in a non-foaming cleaning concentrate for use in hot water extraction machines, following the manu- facture's instructions printed on container. 86343340 PUZZI 50/35... -
Page 13: Cleaning
When this occurs, empty the vacuum tank by opening the dump valve and dispose of the waste in a proper manner. 5. Once the vacuum tank has been emptied, you may once again proceed with cleaning 86343340 PUZZI 50/35... -
Page 14: Maintenance
Check all gaskets for wear and leakage Check pump pressure; observe spray pattern and check with gauge if necessary Check and clean solution screen Check cables for fraying Check overall performance of machine Check vac motor carbon brushes 86343340 PUZZI 50/35... -
Page 15: Vacuum Motor Replacement
Spring inside brush housing will damage motor if brushes are allowed to wear away completely. 8 [9.5mm] Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long. 86343340 PUZZI 50/35... -
Page 16: Solution Pump Replacement
Only qualified maintenance personnel are to perform the following repairs. Pump Replacement Kits 500 psi Cam & Bearing Kit 86201040 PRV NO. 250-73C Valve & O-Rings Kit (both sides) 86201030 PRV NO. 250-73B Plunger & Seals Kit 86201080 PRV NO. 250-75A 86343340 PUZZI 50/35... -
Page 17: Pressure Regulator
4. Wipe piston and u-cup clean of any film or scale. 5. Lubricate the piston and u-cup with Superlube. 6. Reassemble regulator. 7. With pump ON, re-adjust pressure regulator for normal operation. Lubricate U-Cup with Superlube Monthly. REBUILD KIT (GREEN 500 PSI) 8.619-924.0 86343340 PUZZI 50/35... -
Page 18: Troubleshooting
Too much chemical Check label for correct solution concentration Solution hose connection Check for positive connection Faulty pump Repair or replace Solution not flowing properly Faulty floor tool valve / Nozzle Repair or replace Faulty pump switch Repair 86343340 PUZZI 50/35... -
Page 19: Parts
PARTS 86343340 PUZZI 50/35... -
Page 20: Control Panel
Control Panel 86343340 PUZZI 50/35... - Page 21 57106 NUT, 8-32 W/STAR WASHER PLTD 86320850 PANEL, CONTROL, 500 86313020 GASKET, .125 T X .25 W X 15.6” 86313030 GASKET, .125 T X .25 W X 7.2” 86318320 BREAKER, 13A, 250VAC, 32VDC 86323310 GAUGE, 0-600 PSI 86343340 PUZZI 50/35...
-
Page 22: Electrical
Electrical 86343340 PUZZI 50/35... - Page 23 FUSE, 1/4" X 1 1/4", 4A 86317580 BRKT, CORD, BLANK 86005810 57245 NUT, 1/4-20 NYLOCK 86323330 WASHER, 1/4" ID X 1.0D FLAT BLK 86198460 20008 CLAMP, 5/8 NYLON UL/CSA 86006590 70088 SCREW, 10-32 X 1/2 PPHMS SS NP 86343340 PUZZI 50/35...
-
Page 24: Frame
Frame 86343340 PUZZI 50/35... - Page 25 86005700 57104 NUT, 10-32 HEX W/STAR 86010730 87088 WASHER, 5/8 X 1-3/16 FLAT SS 86300070 HUBCAP, 9.75" WHEEL, BLACK 86309790 WHEEL, 12" X 2.25” 86322760 FRAME, 5/8" AXLE, SGL VAC 86277500 70853 SCR,1/4-20 X 5/8 CARR SS 86343340 PUZZI 50/35...
-
Page 26: Labels
Labels 86343340 PUZZI 50/35... - Page 27 Labels SERIAL NO. REF PART NO. PRV NO. DESCRIPTION NOTES FROM 86342640 LABEL, RECOVERY, AKW , RH 86343010 LABEL, RECOVERY, AKW , LH 86342980 LABEL, CONSOLE, KARCHER 86343340 PUZZI 50/35...
-
Page 28: Pump
Pump TO PRESSURE GAUGE TO SOLUTION TANK FROM SOLUTION TANK 86343340 PUZZI 50/35... - Page 29 HOSE, 10” 1/4JIC X 1/8MPT SS 86270850 57026 NUT, 8-32 HEX NYLOCK 86323550 HOSE, 47" HP 1/4-MPT X 1/4-MPT 86321280 BRKT, D/P BPR 86005710 57105 NUT, 1/4-20 HEX W/STAR WASHER 86321660 ELBOW, 1/4 MPT X 1/8 FPT 86343340 PUZZI 50/35...
-
Page 30: Recovery
Recovery 86343340 PUZZI 50/35... - Page 31 TANK, REC, 13G TRIM AKW 8619-9840 090-12A SCRN, FLOAT, CAGE ASSY 86316710 BRKT, CORD, MOUNT 86317230 HOSEBARB,1.5MPT X 1.5 W/FLNG 86317720 SCR, 5/16-18 X 2.50 BSHCS SS 86321720 PIPE ASM, 1.5”, VACUUM 86002380 20046 CLAMP, 2.25" WORM GEAR 86343340 PUZZI 50/35...
-
Page 32: Solution
Solution 86343340 PUZZI 50/35... - Page 33 HINGE, 9.5" LG X .074 THK 86312000 LID, SOLUTION, COVER 86312010 LID, SOLUTION, HINGE BRKT 86321370 TANK, SOL, TRIM 86297620 STRAP, HAND TOOL 86317560 SPACER, .50 ODX .28 ID X 1.0L 86318790 WASHER, 1.032ID X 1.5OD X .062THK 86324030 PLATE, MOUNTING, SOLUTION 86343340 PUZZI 50/35...
-
Page 34: Vacuum
Vacuum 86343340 PUZZI 50/35... - Page 35 86239910 39306 HOSE, VAC, 1.5 ID X 17"L 86318770 VAC ASM, 3-STAGE, 120V 86135320 140687 SP BRUSHES SET (120V VAC) 86312080 COVER, VAC MOTOR 86312120 BASE, VAC MOTOR, 3-STAGE 86319030 VAC HOUSING, 3 STAGE INCLUDES 12, 13 86343340 PUZZI 50/35...
-
Page 36: Wiring
Wiring -PANEL -VACUUM -PUMP SWITCH SWITCH -POWER CORD 13AMP -TERMINAL BLU/1 GRY/3 BLOCK -FUSE 4AMP BLK-WHT GRY-WHT -RECTIFIER RED FROM PUMP WHT/7 ( +) -VACUUM -PUMP MOTOR MOTOR BLK FROM PUMP 86343340 PUZZI 50/35... - Page 37 Wiring SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 98407900 HARNESS KIT, SINGLE CORD 86343340 PUZZI 50/35...
-
Page 38: Suggested Spare Parts
41236 HUBCAP, 5/8” SHAFT 86007970 73864 STRAINER 3/8” NPT 60 MESH 86201040 250-73C CAM & BEARING KIT 86201080 250-75A PLUNGER & SEALS KIT 86201030 250-73B VALVE & O RINGS KIT 86324290 PRIMING HOSE 86006350 67029 RECTIFIER, BRIDGE 86343340 PUZZI 50/35... -
Page 39: Serial Numbers
Serial Numbers REF. MODEL: SERIAL # 86343340 PUZZI 50/35...