Table Of Contents - Riello RLS 1000/E FGR Installation, Use And Maintenance Instructions

1 Declarations................................................................................................................................................................................ 3
2 Information and general warnings............................................................................................................................................ 4
2.1 Information about the instruction manual .................................................................................................................... 4
2.2 Guarantee and responsibility....................................................................................................................................... 5
3 Safety and prevention................................................................................................................................................................ 6
3.1 Introduction.................................................................................................................................................................. 6
3.2 Personnel training ....................................................................................................................................................... 6
4 Technical description of the burner ......................................................................................................................................... 7
4.1 Burner designation ...................................................................................................................................................... 7
4.2 Models available.......................................................................................................................................................... 7
4.3 Burner categories - Countries of destination ............................................................................................................... 7
4.4 Technical data ............................................................................................................................................................. 8
4.5 Electrical data.............................................................................................................................................................. 8
4.6 Maximum dimensions.................................................................................................................................................. 9
4.7 Firing rates ................................................................................................................................................................ 10
4.8 Test boiler.................................................................................................................................................................. 10
4.9 Burner description ..................................................................................................................................................... 11
4.10 Electrical panel description........................................................................................................................................ 12
4.11 Burner equipment...................................................................................................................................................... 12
4.12 AZL Display... ............................................................................................................................................................ 13
4.13 Control box for the air/fuel ratio (LMV51...) ............................................................................................................... 14
4.14 Servomotor (SQM 48..) ............................................................................................................................................. 16
5 Installation ................................................................................................................................................................................ 17
5.1 Notes on safety for the installation ............................................................................................................................ 17
5.2 Handling .................................................................................................................................................................... 17
5.3 Preliminary checks .................................................................................................................................................... 17
5.4 Operating position ..................................................................................................................................................... 18
5.5 Removal of the locking screws from the shutter........................................................................................................ 18
5.6 Preparing the boiler ................................................................................................................................................... 18
5.7 Securing the burner to the boiler ............................................................................................................................... 19
5.8 Access to head internal part...................................................................................................................................... 19
5.9 Nozzle installation ..................................................................................................................................................... 20
5.10 Electrode position...................................................................................................................................................... 21
5.11 Combustion head adjustment.................................................................................................................................... 21
5.12 Light oil supply........................................................................................................................................................... 22
5.13 FGR duct system....................................................................................................................................................... 24
5.14 Pump ......................................................................................................................................................................... 25
5.15 Gas feeding ............................................................................................................................................................... 26
5.16 Activation of the burner lance.................................................................................................................................... 29
5.17 Electrical wiring ......................................................................................................................................................... 30
5.18 Calibration of the thermal relay ................................................................................................................................. 31
6 Start-up, calibration and operation of the burner ................................................................................................................. 32
6.1 Notes on safety for the first start-up .......................................................................................................................... 32
6.2 Adjustments prior to ignition (light oil) ....................................................................................................................... 32
6.3 Check motor rotation ................................................................................................................................................. 32
6.4 Burner ignition (light oil)............................................................................................................................................. 33
6.5 Adjustments prior to ignition (gas)............................................................................................................................. 33
6.6 Burner start-up (gas) ................................................................................................................................................. 33
Contents
1 GB
20170641