Related Manuals for LONGER G600-1J
Summary of Contents for LONGER G600-1J
- Page 1 Longer Precision Pump Co., Ltd. Industrial Peristaltic Pump G600-1J Operating Manual 2019-4...
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Page 2: Table Of Contents
1.2.4 Dispute Settlement ........................ 5 1.3 Repair Notes ..........................5 1.4 Contacts Information ........................5 2 Product Introduction .......................... 6 2.1 Main Features of G600-1J ......................6 2.2 Unpacking ............................. 6 2.3 System Structure .......................... 6 2.3.1 Peristaltic Pump Drive ......................7 2.3.2 Applicable Pump Head and Tubing, and Reference Flow Rate .......... - Page 3 4.6.2 Operating Steps for External Signal Control ................. 31 4.7 Footswitch Control ........................31 4.8 Communication Control ......................31 4.8.1 Communication Control Using Longer OEM Protocol ............32 4.8.2 Communication Control Using Modbus RTU Protocol ............32 Appendix 1 Longer OEM Protocol ....................32 Appendix 2 Modbus RTU Protocol ....................
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Page 4: General Information
1.2 Warranty and Service 1.2.1 Warranty Service (1) Longer, obligation under this warranty is limited to a period of one (1) year from the date of original purchase. Within the 1 year of warranty period, Longer will replace or repair any defective parts free of charge. -
Page 5: Maintenance Service
Customer will be charged for the repair or replacement of the parts or accessories after warranty period. Parts can be replaced within 3 working days. Longer will inform customer of the date in advance if out of 3 working days. 1.2.3 Service Commitment ... -
Page 6: Product Introduction
In addition, it has aluminum alloy housing with anti- corrosion paint treatment to improve the corrosion resistant performance. G600-1J is compatible with many Longer peristaltic pump heads and accepts many different tubings. The max flow rate is 3000mL/min (single channel). -
Page 7: Peristaltic Pump Drive
Please refer to chapter 3.1.2, “Fixing of G600-1J”, for mounting “adapter bracket”. Please refer to chapter 3.1.4, “Grounding of G600-1J”, for the use of the “grounding rod”. 2.3.2 Applicable Pump Head and Tubing, and Reference Flow Rate The pump head and tubing are used to transfer the fluid. Please refer to below table for the applicable pump heads and tubings. -
Page 8: Switching Power Supply
2.3.3 Switching Power Supply G600-1J is configured with external switching power supply, which has IP67 rating, better resistance to voltage spike, better reliability and longer service life. The external switching power supply can be fixed to the pump drive or elsewhere, and also can be placed alone. -
Page 9: Function & Specification
Max speed in the external control mode: max speed is settable between 60rpm and 600rpm. Communication control: RS485 interface, compatible with both Longer protocol and Modbus protocol, and the protocol could be identified automatically. Electromagnetic compatibility: Comply with EMC Directive 2014/30/EU. -
Page 10: System Installation
3.1 Installation of G600-1J 3.1.1 Outline Dimension of G600-1J 3.1.2 Fixing of G600-1J G600-1J could be fixed on customer equipment or other external platform. 3.1.2.1 G600-1J Alone Fix the G600-1J alone according to below steps: a. Remove the anchor gasket by hand. - Page 11 Fix the G600-1J and external power supply together according to below steps. a. Fix the G600-1J on the adapter bracket according to the Capter 3.1.2.1 step a. and b. b. Fix the external power supply on the power supply bracket by using 4 pcs of M4x10 screws.
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Page 12: Fixing Of Power Supply
Longer Precision Pump Co., Ltd. c. Align the holes on the power supply bracket with the holes on the adapter bracket, fix the power supply on customer equipment or external platform using suitable long bolts. 3.1.3 Fixing of Power Supply The external power supply could be placed alone, or fixed on the pump drive. -
Page 13: Grounding Of G600-1J
Longer Precision Pump Co., Ltd. 3.1.4 Grounding of G600-1J G600-1J is equipped with grounding rod. The pump could be grounded well through the grounding rod. Grounding the pump will prevent the misoperation and damage because of the electromagnetic interference. Grounding steps:... -
Page 14: Installation Of Pump Head
Longer Precision Pump Co., Ltd. Step insert Step 1: unscrew the knob grounding cable into the on the rear of the drive; do Step 3: screw the knob of grounding rod. not unscrew the part fixed the grounding rod, and... -
Page 15: Installation Of Pump Head Fg15-13/Fg25-13
Longer Precision Pump Co., Ltd. 3.2.2 Installation of Pump Head FG15-13/FG25-13 Mounting the pump head: Mount the mounting plate on the drive unit through tightening three mounting screws M4X10. Insert the tang of the pump head shaft into the slot of the black rubber coupling, turn the pump... -
Page 16: Installation Of Pump Head Dmd15-13 And Tubing
Longer Precision Pump Co., Ltd. 3.2.3 Installation of Pump Head DMD15-13 and Tubing Pump Head Mounting: Mount the mounting plate on the drive unit through three cross recess head screws M4X10. Release the two levers to open the pump head and remove the compression block. Insert the tang of the pump head shaft into the slot of the black rubber coupling. - Page 17 Longer Precision Pump Co., Ltd. Tubing Loading: Release the levers to remove the compression block. Insert the tubing fitting assembly into the compression block. Note: When use 25# tubing, the partition block needs to be fixed at the outermost positioning hole.
- Page 18 Longer Precision Pump Co., Ltd. 3.2.5 Installation of Pump Head DG15-24 Mount the mounting plate on the drive unit through four cross recess head screws M4x10. Press the locking plate to release and remove the cartridges. Insert the tang of the pump head shaft into the slot of the black rubber coupling.
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Page 19: System Operation
Longer Precision Pump Co., Ltd. 4 System Operation 4.1 Keypad and LCD 4.2 Basic Operation (Introduction about the keypads’ functions) Keypad Name Single Tap Long press and hold Remarks The key is invalid in In the keypad control Flow the external signal... -
Page 20: Run Screen
Longer Precision Pump Co., Ltd. signal control and communication control. In the control mode: press and hold the key to enter the parameter setting screen. When displays parameter setting screen: The key is invalid press and hold the key to... -
Page 21: Control Mode Introduction And Mode Switch
” firstly. Connect the A and B of the RS485 bus to the Pin 6 and Pin 7 of the external control port. The pump is compatible with Longer OEM protocol and Modbus (RTU) protocol, and capable of automatic protocol identification. In the communication control mode, the computer can control the start/ stop, running direction and the speed of the pump by sending the commands to pump. - Page 22 Longer Precision Pump Co., Ltd. In the communication control mode, press and hold the Function Key to enter the parameter setting screen. Following parameters can be set: pump address, baud rate, parity and stop bit. External signal control mode with 0-5V speed control signal [0-5V]: If the pump is going to be controlled by external signals and the speed control signal is 0-5V, the control mode needs to be set as “0-5V”...
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Page 23: Parameter Settings
Longer Precision Pump Co., Ltd. can be set. For example, the pump speed corresponding to the speed control signal 4-20mA can be set as 0-280rpm. Speed is in linear correlation with signal. In “4-20mA” control mode, press and hold the Function Key to enter the parameter setting screen. -
Page 24: Pump State When Power Up
Longer Precision Pump Co., Ltd. Communication 12:1,200bps; 24:2,400bps; 48:4,800bps; In the “ ” mode, press and hold the key baud rate 96:9,600bps; 192:19.2Kbps; “ ” to enter the parameter setting screen, 384:38.4Kbps and tap the key “+”/ “-” to set the parameters;... -
Page 25: Trigger Model Of External Start/ Stop Control
Longer Precision Pump Co., Ltd. The setting range of delay time between the beginning idle and locking: 0.1min-10min. Setting steps: When the pump stops, tap the Function Key to set the control mode as the keypad control mode “INT”. Press and hold the Function Key to enter the parameter setting screen, then the LCD displays the current setting of pump state when power up. -
Page 26: Communication Parameters Through Keypad
4.5.4 Communication Parameters through Keypad G600-1J could be controlled remotely by computer through serial communication with RS485 interface. And the pump is compatible with both Longer protocol and Modbus RTU protocol, which could be identified automatically. Before communication, the communication parameters can be set through keypad, including pump address, baud rate, parity and stop bit. - Page 27 Pump address is 32 Tap the key “+”/ “-” to set the pump address, setting range: 1-32 (Modbus RTU protocol), 1-30 (Longer communication protocol). Tap the Full Speed/ Enter Key to confirm the pump address and enter the baud rate setting screen. Then the LCD displays the current setting of communication baud rate.
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Page 28: Max Speed Of External Signal Control
Longer Precision Pump Co., Ltd. 1 stop bit 2 stop bits Tap the key “+”/ “-” to set the communication stop bit of the pump. There are 2 options: S-1 (1 stop bit) and S-2 (2 stop bits); 10. Tap the Full Speed/ Enter Key to save the communication parameters, and return to the Run Screen. -
Page 29: Trigger Mode Of External Running Direction Control
Longer Precision Pump Co., Ltd. 4.5.6 Trigger Mode of External Running Direction Control When the pump is set as the external signal control mode “0-5V”, “0-10V”, “4-20mA” or “0-10KHz”, the pump running direction (CW or CCW) could be controlled remotely by PLC or other controllers. -
Page 30: External Signal Control
Longer Precision Pump Co., Ltd. Screen. 4.6 External Signal Control 4.6.1 Definition of External Control Port External control port Pin 1: External start/stop control input. The trigger mode of external start/stop control can be set as level mode (momentary) or pulse mode (maintained). Control signal is switch signal (dry contact). -
Page 31: Operating Steps For External Signal Control
Power on the pump, and set the speed and running direction through keypad. Start and stop of the pump through the footswitch. 4.8 Communication Control G600-1J could be controlled remotely (start/stop control, running direction control and speed 2019-4... -
Page 32: Communication Control Using Longer Oem Protocol
4.8.1 Communication Control Using Longer OEM Protocol Using the Longer OEM protocol, the pump address could be set as 1-30. Please refer to Appendix 1 for the protocol detail. The pump control mode needs to be set as communication control “... - Page 33 Longer Precision Pump Co., Ltd. fcs: one byte, XOR of addr, len , pdu. pdu format: application layer code format 3.1 PC sets pump’s running parameter PC sends command: Speed (2bytes) Full speed and start/stop (1 byte) Direction (1 byte) Pump responds: ...
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Page 34: Appendix 2 Modbus Rtu Protocol
Note: When read the pump address, the addr in the message only can be pump address (1-30). 4. Example: To set a G600-1J (addr: 01) to run CW at speed of 300rpm. The message should be: E9 01 06 57 4A 01 2C 01 01 37... -
Page 35: Appendix 3 Alarm
Error code Description Remarks Press and hold the Function Key to clear Parameters reading error when the alarm, then contact Longer to solve power up the problem. Connection error between the Press and hold the Function Key to clear input circuit board of external...