Spectron BM56-2 User Manual
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Spectron BM56-2 User Manual

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User manual
Pressure control panel
BM56-2
07/2020

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Summary of Contents for Spectron BM56-2

  • Page 1 User manual Pressure control panel BM56-2 07/2020...

  • Page 2: Table Of Contents

    Table of contents Spectron Gas Control Systems GmbH Table of contents 1 Introduction..............................2 Description..............................2.1 Intended use ............................2.2 Misuse ..............................2.3 Identification / label ..........................2.4 Environment............................2.4.1 Temperatures..........................2.4.2 Degree of cleanliness ........................ 2.4.3 Emissions........................... 2.5 Standards and laws ..........................
  • Page 3 Spectron Gas Control Systems GmbH Table of contents 9 Repair ................................28 9.1 General information on repair work ...................... 28 9.2 Troubleshooting and fault rectification ....................29 10 Decommissioning and recommissioning ....................30 10.1 Decommissioning ..........................30 10.2 Recommissioning ..........................30 11 Dismantling and disposal ...........................

  • Page 4: Introduction

    1 | Introduction Spectron Gas Control Systems GmbH 1 Introduction This user manual is the original user manual for the Pressure control panel BM56-2 from Spec- tron Gas Control Systems GmbH (Fritz-Klatte-Str. 8, D-65933 Frankfurt), referred to as Spec- tron.

  • Page 5: Description

    2 Description 2.1 Intended use The intended use of the Pressure control panel BM56-2 is the expansion of a gas from a gas source and the distribution of the gas with adjustable outlet pressure. Pressure control panels of type BM56-2 are suitable for flammable gases, non-flammable gases, non-corrosive gases and for oxygen up to gas quality 6.0.

  • Page 6: Environment

    2 | Description Spectron Gas Control Systems GmbH Details Example Project number PROJECT Article description BM56-2-200-10-M-M-… Inlet pressure P1 200 bar Outlet pressure P2 10 bar Gas type GAS TYPE 2.4 Environment 2.4.1 Temperatures Normal temperatures expected in a production area are assumed when operating the system: -20°C to +60°C.
  • Page 7 Spectron Gas Control Systems GmbH Description | 2 TRGS 400, 407, 500, 720, 721, 722, 727, Technische Regeln Betriebssicherheit (Tech- 745,746 nical Regulations on Operational Safety) TRBS 1111, 2152, 3145, 3146 Technische Regeln Betriebssicherheit (Tech- nical Regulations on Operational Safety)

  • Page 8: Safety

    3 | Safety Spectron Gas Control Systems GmbH 3 Safety 3.1 Basic information on the safety instructions The product complies with the recognised technical regulations. Nevertheless, knowledge of the media used and their dangers as well as basic knowledge of the pressure control panel are pre- requisites for safe and accident-free operation.

  • Page 9: Safety Instructions

    Spectron Gas Control Systems GmbH Safety | 3 3.2 Safety instructions The safety instructions are to be observed by all persons working on the system. The rules and regulations for accident prevention applicable to the place of use are to be observed. The in- struction of the operating and maintenance personnel on system safety must be documented.
  • Page 10 3 | Safety Spectron Gas Control Systems GmbH WARNING Repairs If the product is not used as intended, unpredictable operating conditions may occur. Serious personal injuries are possible. a) Repairs may not lead to a change in function. The system may not be tampered with or modified.

  • Page 11: Emergencies And Safety Devices

    Spectron Gas Control Systems GmbH Safety | 3 NOTICE Transportation Persons may be injured while transporting the product. a) Always use suitable lifting equipment when lifting and moving heavy loads and ensure that the transport is secured correctly. NOTICE Lighting Incorrect switching actions or confusion can occur due to inadequate lighting.
  • Page 12 3 | Safety Spectron Gas Control Systems GmbH All operators, as well as personnel who regularly enter the area, must be trained on a minimum of the following topics: – Alarm rules at the site and conduct in the event of malfunctions and leaks –...

  • Page 13: Design And Function

    Spectron Gas Control Systems GmbH Design and function | 4 4 Design and function 4.1 Design Illustration of the pressure control panel with gas cylinder connected Illustration 1: Pressure control panel design BM56-2 Pos. Designation Short name Connection Process gas source valve Cylinder connection incl.

  • Page 14: Functional Description

    Waste gas Process gas Process gas Process gas Illustration 2: P&ID BM56-2 The intended use of the Pressure control panel BM56-2 is the expansion of a gas from a gas source and the distribution of the gas with adjustable outlet pressure. GES_BM56-2_0720...

  • Page 15: Technical Data

    (incl. power supply) are the connec- tions on the pressure control panel or product. The following areas and functions have not been included in the scope of supply from Spectron: – other systems, lines and installations of the overall system –...

  • Page 16: Installation

    5 | Installation Spectron Gas Control Systems GmbH 5 Installation 5.1 General information CAUTION Injury or damage in the event of incorrect assembly or disassembly Special steps are required for assembly and disassembly work on the product. Personal injuries and damage to the product are possible.
  • Page 17 The following applies to the Spectron compression fit- tings provided: Insert pipes up to the end stop into the threaded fit- tings and tighten union nut by 1 ¼...

  • Page 18: Connecting The Incoming And Outgoing Lines

    5.3.1 Pressure test with purge gas For pressure testing the Pressure control panel BM56-2, inert gas (non-reactive) gas is used (connect to HPI). Ensure that the required pressure is present and there is a valve present for shutting off the purge gas (PGI).
  • Page 19 Spectron Gas Control Systems GmbH Installation | 5 4. Close valve PGI. 5. Disassemble the leak test device and connect the exhaust gas line to valve HPV. 6. Relieve the pressure regulator. 7. Close all valves. The system should now be filled with inert gas (approx. 1 bar overpressure) up to the consumer.

  • Page 20: Commissioning

    Connect the pig tails. Proceed as described in the instructions for use for the respective pig tail. The compression fitting of Spectron pig tails is pre-installed at the factory. Insert the end of the pipe with the union nut into the thread fitting of the process gas valve as far as it will go.

  • Page 21: Flushing In The Process Gas To The Process

    Spectron Gas Control Systems GmbH Commissioning | 6 6.2.2 Flushing in the process gas to the process Flushing in the entire line network to the consumer must be implemented via a waste gas valve on the process. To do this, refer to the system documentation for the consumer. This procedure does not apply to fluorine or fluorine mixtures.

  • Page 22: Operation

    "Decommissioning and recommissioning [} 30]" chapter. Valve HPI is controlled via the operating firm's controller (optional for SP3, SP4 and BM/ BE). This is not included in the delivery scope of Spectron and is therefore not covered in this user manual.

  • Page 23: Exchanging The Process Gas Source

    Spectron Gas Control Systems GmbH Operation | 7 7.3 Exchanging the process gas source NOTICE Penetration of ambient air into the system Each time you change the cylinder, ambient air gets into the connecting parts of the system. To prevent the gas and the entire system from being contaminated, the connection must be purged before gas is drawn from the cylinder again.
  • Page 24 7 | Operation Spectron Gas Control Systems GmbH 8. Open the process gas source valve to build up the pressure with purge gas (process gas). 9. Wait until the pressure has been built up and close the process gas source valve again.

  • Page 25: Maintenance, Cleaning And Repairs

    Spectron Gas Control Systems GmbH Maintenance, cleaning and repairs | 8 8 Maintenance, cleaning and repairs 8.1 General information on maintenance WARNING Noise emission When working on pressurised pneumatic supply, significant noise emission can occur. Acute and chronic loss of hearing may result.

  • Page 26: Flushing The Process Gas Into The Pressure Control Panel

    8 | Maintenance, cleaning and repairs Spectron Gas Control Systems GmbH CAUTION Injury or damage in the event of incorrect assembly or disassembly Special steps are required for assembly and disassembly work on the product. Personal injuries and damage to the product are possible.

  • Page 27: Regular Maintenance Work And Cleaning

    Spectron Gas Control Systems GmbH Maintenance, cleaning and repairs | 8 8.3 Regular maintenance work and cleaning For components in which the tests reveal wear or even malfunctions, repairs or component re- placement must be carried out by competent specialist companies and persons.

  • Page 28: Repair

    9 | Repair Spectron Gas Control Systems GmbH 9 Repair 9.1 General information on repair work WARNING Noise emission When working on pressurised pneumatic supply, significant noise emission can occur. Acute and chronic loss of hearing may result. a) Never perform work on the pressurised pneumatic supply without hearing protection.

  • Page 29: Troubleshooting And Fault Rectification

    Spectron Gas Control Systems GmbH Repair | 9 Detect and assess causes of malfunction Rectify faults and restore operational readiness Repairs to the product may only be performed by the manufacturer or specialist personnel in- structed on the system. Work on electrical system parts may only be performed by a qualified electrician.

  • Page 30: Decommissioning And Recommissioning

    10 | Decommissioning and recommissioning Spectron Gas Control Systems GmbH 10 Decommissioning and recommissioning 10.1 Decommissioning The gas supply via the pressure control panel can be interrupted without additional risks. If the pressure control panel remains unused or disassembled for an extended period, a decommis- sioning process must be carried out.

  • Page 31: Dismantling And Disposal

    Spectron Gas Control Systems GmbH Dismantling and disposal | 11 11 Dismantling and disposal 11.1 General information on dismantling WARNING Noise emission When working on pressurised pneumatic supply, significant noise emission can occur. Acute and chronic loss of hearing may result.

  • Page 32: Returns

    Spectron Gas Control Systems GmbH 11.2 Returns If products are returned to Spectron for checking, maintenance or repair, it is essential to purge them with inert gas (see also "Flushing through to the process"). A check can only be under- taken by Spectron if the decontamination declaration (https://www.spectron.de/sites/default/...
  • Page 33 Spectron Gas Control Systems GmbH Fritz-Klatte-Str. 8 D-65933 Frankfurt Tel: +49 (0)69 38016-0 Fax: +49 (0)69 38016-200 info@spectron.de www.spectron.de...

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