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OPERATION AND MAINTENANCE
MANUAL
OTTO 1500 Manual Charger v1.0
Document ID: OMM-000004
Revision: B
Original instructions provided in English

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Summary of Contents for OTTO MOTORS 1500 Manual Charger v1.0

  • Page 1 OPERATION AND MAINTENANCE MANUAL OTTO 1500 Manual Charger v1.0 Document ID: OMM-000004 Revision: B Original instructions provided in English...
  • Page 2: Contact Information

    OTT O 1 500 Ma nua l Cha rg er v1 .0 • OMM -00 000 4 • R EV . B CONTACT INFORMATION OTTO Motors is committed to your success and satisfaction. We are located in Kitchener, Ontario. If you have any questions or concerns, visit our support knowledge base for more information, or get in touch with our support team.
  • Page 3: Table Of Contents

    OTT O 1 500 Ma nua l Cha rg er v1 .0 • OMM -00 000 4 • R EV . B 8 Basic Usage 23 CONTENTS 8.1 Important Notes 23 Contact Information 2 8.2 Starting Up 25 Contents 3 8.3 Shutting Down 26 List of Figures 4 9 Maintenance 27...
  • Page 4: List Of Figures

    OTT O 1 500 Ma nua l Cha rg er v1 .0 • OMM -00 000 4 • R EV . B LIST OF FIGURES Figure 1 Perception-Assist Flap Installation 15 Figure 2 Charger Component Breakdown 20 Figure 3 Power Switch 23 Figure 4 Main Disconnect 23 Figure 5 Locations of the Power Switch (A) and Main Disconnect (B) on the OTTO 1500 platform 24 LIST OF TABLES...
  • Page 5: Important Safety Information

    OTT O 1 500 Ma nua l Cha rg er v1 .0 • OMM -00 000 4 • R EV . B IMPORTANT SAFETY INFORMATION The top priority of OTTO Motors is the safety of its users. OTTO Motors produces high power and fast-moving pieces of machinery that could cause serious injury, including death, if improperly used or maintained.
  • Page 6 • Never operate the product after faulty parts are identified. • Never expose OTTO Motors products to rain, condensation, or standing water. Store products in a clean and dry location. • Use appropriately rated lift equipment for lifting the product.
  • Page 7 OTT O 1 500 Ma nua l Cha rg er v1 .0 • OMM -00 000 4 • R EV . B • CRUSH or IMPACT HAZARD! Robots must be prevented from traveling in areas that do not follow Facility Conditions specifications, such as ramps and stairwells. •...
  • Page 8 OTT O 1 500 Ma nua l Cha rg er v1 .0 • OMM -00 000 4 • R EV . B CAUTION! Failure to follow these instructions may result in MINOR or MODERATE INJURY or DAMAGE to the system and/or property. •...
  • Page 9: Hazard Labels

    OTT O 1 500 Ma nua l Cha rg er v1 .0 • OMM -00 000 4 • R EV . B 1.3 Hazard labels Review the following to learn more about the labels that may be used on OTTO Motors products. Hazards can also apply to attachments and accessories used in conjunction with an OTTO Motors product.
  • Page 10: Safety Awareness

    1.4 Safety Awareness Personnel present in an OTTO Motors facility need to be made aware or be accompanied by personnel who are familiar with the specific risks and hazards associated with automated mobile robots (AMR). The following checklist identifies basic topics that should be addressed by site-specific worker and visitor safety orientation training.
  • Page 11 OTT O 1 500 Ma nua l Cha rg er v1 .0 • OMM -00 000 4 • R EV . B WARNING! Failure to follow these instructions may result in SERIOUS INJURY, INCLUDING DEATH. • IMPACT HAZARD! Always maintain a safe distance from a robot in operation.
  • Page 12: Facility Conditions

    OTT O 1 500 Ma nua l Cha rg er v1 .0 • OMM -00 000 4 • R EV . B See the Basic Usage section of the operations and maintenance manual for the applicable product. Operators of other industrial vehicles must not leave skids or other loads overhanging or unstable near the edges of racking as they may not be detected by an OTTO AMR.
  • Page 13: Payload Maximums

    The OTTO 100 AMR requires a custom vehicle configuration in order to accommodate payloads that project beyond the dimensions of the base OTTO 100 AMR platform or Staging Cart. Please contact OTTO Motors if a custom vehicle configuration is required.
  • Page 14: Battery Handling

    OTT O 1 500 Ma nua l Cha rg er v1 .0 • OMM -00 000 4 • R EV . B OTTO 1500 AMR 1.6.2 The OTTO 1500 platform is rated to work with a maximum payload of 1500 kg - this maximum payload changes when an attachment is connected to the robot because of the weight of the attachment itself.
  • Page 15: Disclaimer

    The reference documents listed in this manual shall be applicable at the latest revision in effect. While OTTO Motors does its best to inform its users of potential risks, it is impossible to provide an exhaustive list of all possible hazards in your environment.
  • Page 16: Intended Use

    OTT O 1 500 Ma nua l Cha rg er v1 .0 • OMM -00 000 4 • R EV . B Product in any way, except as expressly authorized by OTTO Motors, may jeopardize the safety of the Product. If at any time you have any questions or concerns regarding the safe operation of your OTTO Motors product, contact OTTO Motors Support.
  • Page 17: Introduction

    OTT O 1 500 Ma nua l Cha rg er v1 .0 • OMM -00 000 4 • R EV . B INTRODUCTION This document provides important information pertaining to the operation and use of the OTTO 1500 Manual Charger system. This document is organized into sections pertaining to physical installation, system operation, and a final checklist.
  • Page 18: Applicable Documents

    OTT O 1 500 Ma nua l Cha rg er v1 .0 • OMM -00 000 4 • R EV . B APPLICABLE DOCUMENTS For additional information refer to the following documents. These documents are available on the OTTO Motors Knowledge Base under help.ottomotors.com. REFERENCE NUMBER OTTO 1500 V1.2 Operation and Maintenance Manual...
  • Page 19: System Overview

    OTT O 1 500 Ma nua l Cha rg er v1 .0 • OMM -00 000 4 • R EV . B SYSTEM OVERVIEW 4.1 System Specifications SIZE AND WEIGHT Charger Box (L x W x H) 610 x 610 x 305 mm (24 x 24 x 12 in) Charger Box including.
  • Page 20: Components Overview

    OTT O 1 500 Ma nua l Cha rg er v1 .0 • OMM -00 000 4 • R EV . B COMPONENTS OVERVIEW This section provides an overview of the important elements of the OTTO 1500 Manual Charger system. Figure 2 Charger Component Breakdown 5.1 Input Connector (not shown) The Input Connector (Part number: 011991) is a recessed connector plug that accepts a regular 120 V AC...
  • Page 21: Circulation Fans

    OTT O 1 500 Ma nua l Cha rg er v1 .0 • OMM -00 000 4 • R EV . B CAUTION! Failure to follow these instructions may result in MINOR or MODERATE INJURY or DAMAGE to the system and/or property. •...
  • Page 22: Unboxing

    While unpacking, examine the product for broken, bent, or loose parts or other damage. If damage from shipment is evident, file a damage claim with the transportation company and contact OTTO Motors at Support. © Clearpath Robotics Inc. 2020. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.
  • Page 23: Basic Usage

    OTT O 1 500 Ma nua l Cha rg er v1 .0 • OMM -00 000 4 • R EV . B BASIC USAGE CAUTION! Failure to follow these instructions may result in MINOR or MODERATE INJURY or DAMAGE to the system and/or property.
  • Page 24: Figure 5 Locations Of The Power Switch (A) And Main Disconnect (B) On The Otto 1500 Platform

    OTT O 1 500 Ma nua l Cha rg er v1 .0 • OMM -00 000 4 • R EV . B Figure 5 Locations of the Power Switch (A) and Main Disconnect (B) on the OTTO 1500 platform While the Main Disconnect is OFF, •...
  • Page 25: Starting Up

    OTT O 1 500 Ma nua l Cha rg er v1 .0 • OMM -00 000 4 • R EV . B achieved, disconnect charger from SDV B 5. Turn Power Switch ON C, End State: SDV is now on SDV is now off SDV is now on Apply lock to...
  • Page 26: Shutting Down

    See the operation and maintenance manual for details on your specific robot model. These documents are available on the OTTO Motors Support Center at help.ottomotors.com. 4. Wait 30 seconds then switch the Power Switch on the robot to the OFF position.
  • Page 27: Maintenance

    OTT O 1 500 Ma nua l Cha rg er v1 .0 • OMM -00 000 4 • R EV . B MAINTENANCE COMPONENT BI-MONTHLY Inspect circulation fan filters Damage check Table 4 OTTO 1500 Manual Charger Maintenance and Inspection Schedule ©...
  • Page 28: Disposal

    OTT O 1 500 Ma nua l Cha rg er v1 .0 • OMM -00 000 4 • R EV . B DISPOSAL Always observe environmental protection regulations valid to your region. If disassembling the OTTO 1500 Manual Charger for disposal, pass on any commercially-viable disassembled components for recycling.
  • Page 29: Troubleshooting

    OTT O 1 500 Ma nua l Cha rg er v1 .0 • OMM -00 000 4 • R EV . B TROUBLESHOOTING Examine the following table for possible methods to recover from an unexpected state of the OTTO 1500 Manual Charger.

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