1. Manuals
  2. Brands
  3. OTTO MOTORS Manuals
  4. Battery Charger
  5. 750 Fast Charger V2
  6. Operation and maintenance manual

OTTO MOTORS 750 Fast Charger V2 Operation And Maintenance Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
OPERATION AND MAINTENANCE
MANUAL
OTTO 750/1500 Fast Charger V2
OTTO 750/1500 Fast Charger V2
Document ID: OMM-000091
Revision: B
Original instructions provided in English

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 750 Fast Charger V2 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for OTTO MOTORS 750 Fast Charger V2

Summary of Contents for OTTO MOTORS 750 Fast Charger V2

  • Page 1 OPERATION AND MAINTENANCE MANUAL OTTO 750/1500 Fast Charger V2 OTTO 750/1500 Fast Charger V2 Document ID: OMM-000091 Revision: B Original instructions provided in English...

  • Page 2: Contact Information

    OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 2 • O M M- 0 0 00 9 1 • R EV. B CONTACT INFORMATION OTTO Motors is committed to your success and satisfaction. We are located in Kitchener, Ontario. If you have any questions or concerns, visit our support knowledge base for more information, or get in touch with our support team.

  • Page 3: Table Of Contents

    OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 2 • O M M- 0 0 00 9 1 • R EV. B 8 Components Overview 23 CONTENTS 8.1 Charger Electronic Unit 23 Contact Information 2 8.2 Charge Controller 24 Contents 3...

  • Page 4: List Of Figures

    OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 2 • O M M- 0 0 00 9 1 • R EV. B LIST OF FIGURES Figure 1 Perception-Assist Flap Installation 14 Figure 2 Charger Contacts Pinch Points 20 Figure 3 Charger Component Breakdown 23 Figure 4 Charge Controller 24 Figure 5 Charge Contacts and Sensor Array 25...

  • Page 5: List Of Tables

    OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 2 • O M M- 0 0 00 9 1 • R EV. B LIST OF TABLES Table 1 Revision History 7 Table 2 General Hazard Labels 8 Table 3 Applicable Documents 18 Table 4 Charger System Specifications 21 Table 5 Maintenance and Inspection Schedule 42...

  • Page 6: Important Safety Information

    Failure to follow these instructions may result in INJURY or DAMAGE to the system and or property. The top priority of OTTO Motors is the safety of its users. OTTO Motors produces high power and fast- moving pieces of machinery that potentially could cause serious injury, including death, if improperly used or maintained.

  • Page 7: Revision History

    OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 2 • O M M- 0 0 00 9 1 • R EV. B REVISION HISTORY Table 1 Revision History REVISION DATE CHANGES December 2020 Initial release November 2021 Edited for branding...

  • Page 8: Hazards And Awareness

    HAZARDS AND AWARENESS 2.1 General Hazard Labels Review the following to learn more about the labels that may be used on OTTO Motors products. Hazards can also apply to attachments and accessories used in conjunction with an OTTO Motors product.
  • Page 9 Handling technique when moving manually lifting autonomously or loads. when being driven manually. Always be aware of OTTO Motors products and their potential for movement. Tripping OTTO Motors Automated Be aware that Hazard products may pose Mobile Robot OTTO AMRs can a tripping hazard.

  • Page 10: Safety Awareness

    OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 2 • O M M- 0 0 00 9 1 • R EV. B 2.2 Safety Awareness Personnel present in an OTTO Motors facility need to be made aware or be accompanied by personnel who are familiar with the specific risks and hazards associated with automated mobile robots (AMR).
  • Page 11 Maintenance not outlined in the operations and maintenance manual can only be performed by OTTO Motors Authorized Personnel. © Clearpath Robotics Inc. 2021. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.

  • Page 12: Facility Conditions

    OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 2 • O M M- 0 0 00 9 1 • R EV. B 2.3 Facility Conditions OTTO AMRs, attachments, and accessories are designed to work on flat and clean surfaces - facility conditions greatly affect their ability to operate safely and navigate properly.

  • Page 13: Payload Maximums

    OTTO AMR (when no attachment is present) will prevent OTTO AMRs from correctly determining stopping distances and may also damage the vehicle, attachment, or accessory. Never load an OTTO Motors product with more weight than is specified by the current signage on each OTTO AMR and accompanying attachment or accessory.

  • Page 14: Battery Handling

    OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 2 • O M M- 0 0 00 9 1 • R EV. B 2.5 Battery Handling Like most applications using batteries with Lithium technology, special precautions should be taken to handle this type of material.

  • Page 15: Disclaimer

    OTTO Motors assumes no responsibility for any errors or omissions that may appear in this document. In no event shall OTTO Motors be liable for any costs or damages arising from the use of this document or the hardware and software described within. The reference documents listed in this manual shall be applicable at the latest revision in effect.

  • Page 16: Intended Use

    OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 2 • O M M- 0 0 00 9 1 • R EV. B INTENDED USE OTTO Motors robots are Autonomous Mobile Robots (AMR) intended for use in industrial facilities. OTTO AMRs are intended to transport materials indoors in industrial buildings, utilizing visual mapping and location and intelligent navigation to plan their motion.

  • Page 17: Introduction

    OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 2 • O M M- 0 0 00 9 1 • R EV. B INTRODUCTION This document provides important information pertaining to the installation, operation and use of the charger with an OTTO 750/1500 V2 autonomous mobile robot (AMR).

  • Page 18: Applicable Documents

    OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 2 • O M M- 0 0 00 9 1 • R EV. B APPLICABLE DOCUMENTS For additional information refer to the following documents. These documents are available on the OTTO Motors Support Center at help.ottomotors.com.

  • Page 19: Product Safety

    • OTTO Motors recommends adequately marking OTTO charging and docking zones for the hazards presented and restricting access. Charger users should follow the instructions contained in the operation and maintenance manual that accompanies their OTTO 750/1500 V2 autonomous mobile robot (AMR).

  • Page 20: Safety Distance

    Please refer to the Navigation Specification document (SC-000100 or the specific document for your facility provided by OTTO Motors or an authorized Partner) issued to you for your specific OTTO 750/1500 V2 AMR installation for references regarding the human exclusion zone during charging and other distances required for operation.

  • Page 21: System Overview

    OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 2 • O M M- 0 0 00 9 1 • R EV. B SYSTEM OVERVIEW This section provides an overview of the important elements of the charger system. Caution Take note of the different charger configurations, dependent on the model of OTTO 750/1500 V2 autonomous mobile robot (AMR) to be charged.
  • Page 22 OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 2 • O M M- 0 0 00 9 1 • R EV. B Performance Nominal Input Voltage 200-240 380-440 480 VAC 3ph 600 VAC 3ph (RMS) VAC 3ph VAC 3ph...

  • Page 23: Components Overview

    OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 2 • O M M- 0 0 00 9 1 • R EV. B COMPONENTS OVERVIEW Figure 3 Charger Component Breakdown 8.1 Charger Electronic Unit The Charger Electronic Unit is a smart battery charger, able to detect when a robot is present to initiate charge and provide the correct charging profile to care for the batteries.

  • Page 24: Charge Controller

    OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 2 • O M M- 0 0 00 9 1 • R EV. B 8.2 Charge Controller The Charge Controller acts as a safety gate between the Charger Electronic Unit and the robot. Using a series of sensors integrated into the Charger Contacts, the Charge Controller electrically disconnects the Charge Electronic Unit from the Charger Contacts unless a robot is detected.

  • Page 25: Sensor Array

    See the operation and maintenance manual for the applicable OTTO 100 SDV model. These documents are available on the OTTO Motors Support Center at help.ottomotors.com. 8.6 Charger Cables Cables connect the Charger Electronic Unit to the Charge Controller and the Charge Controller to the Charger Contacts, supplying high-current, and the low-level logic signals required for communication with the docked robot.

  • Page 26: Unboxing

    While unpacking, examine the product for broken, bent, or loose parts or other damage. If damage from shipment is evident, file a damage claim with the transportation company and contact OTTO Motors Support. © Clearpath Robotics Inc. 2021. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.

  • Page 27: Installation

    ICD-000096 - OTTO 750/1500 Charger V2 Station Layout. 10.1 Charger Electronic Unit Installation Original Manufacturer instructions for the Charger Electronic Unit are available on the OTTO Motors Support Center at help.ottomotors.com. The AC input source to which the charger is to be connected must be capable of supplying the current specified on the charger nameplate.
  • Page 28 OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 2 • O M M- 0 0 00 9 1 • R EV. B Main Disconnect As required by local codes, the charger should be installed with a main disconnect that electrically isolates the charger and functions as an emergency switch.

  • Page 29: Figure 6 Access 8/Xx & Access 10/Xx

    OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 2 • O M M- 0 0 00 9 1 • R EV. B AC Power Knockouts 10.1.1 Please note that “knockouts” for AC power entry are provided in the bottom of the unit as shown in the following images.
  • Page 30 OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 2 • O M M- 0 0 00 9 1 • R EV. B Charger Electronic Unit Installation 10.1.2 With many different local codes that modify the requirements, it can be difficult to determine the proper conductor and overcurrent protection device requirements.

  • Page 31: Figure 8 Charger Wall Unit Bracket

    OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 2 • O M M- 0 0 00 9 1 • R EV. B Figure 8 Charger Wall Unit Bracket Figure 9 Charger Wall Unit Mounted The cable that spans between the Charger Electronic Unit and Charge Dock is 3 m long.

  • Page 32: Charge Controller Installation

    • Precision shims for leveling Charger Contacts, if required • ICD-000096 - OTTO 750/1500 Charger V2 Station Layout These documents are available on the OTTO Motors Support Center at help.ottomotors.com. • Hammer-drill and 3/8 in concrete drill bit • Hammer •...

  • Page 33: Figure 11 Charge Dock Cover Removal

    OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 2 • O M M- 0 0 00 9 1 • R EV. B Charger Contacts Location Selection 10.3.2 Ensure enough empty space exists around the chosen location to meet the navigational requirements outlined in ICD-000096 - OTTO 750/1500 Charger V2 Station Layout.

  • Page 34: Figure 13 Charger Contacts Anchor Holes

    OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 2 • O M M- 0 0 00 9 1 • R EV. B 5. Mark the holes where the concrete anchors will be installed using the Charger Contacts Drilling Template included in the Hardware Mounting Kit.

  • Page 35: Figure 14 Concrete Anchor Dimensions

    OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 2 • O M M- 0 0 00 9 1 • R EV. B Figure 14 Concrete Anchor Dimensions Caution The head of the anchors installed at the front of the dock must not measure more than 9.5 mm (3/8 in) above the floor as shown above.

  • Page 36: Figure 16 Correct And Incorrect Charge Contact

    OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 2 • O M M- 0 0 00 9 1 • R EV. B Figure 16 Correct and Incorrect Charge Contact Height Examples 3. Repeat for the other Charge Contact. •...

  • Page 37: Dock Target Installation

    OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 2 • O M M- 0 0 00 9 1 • R EV. B 10.4 Dock Target Installation 1. Install the included Dock Target(s) according to the installation documentation specific to the Dock Target type.

  • Page 38: Power And Signal Line Hookup

    OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 2 • O M M- 0 0 00 9 1 • R EV. B Figure 19 Charge Connector Bracket and Cable Lock Final Look 10.5 Power and Signal Line Hookup Danger Local grounding and bonding rules must be followed.

  • Page 39: Figure 20 Locked Cable Lock

    OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 2 • O M M- 0 0 00 9 1 • R EV. B Figure 20 Locked Cable Lock 5. Connect the male A320 Anderson power connector on Charge Controller to the female input Anderson power connection on the Charger Contacts.

  • Page 40: Basic Usage

    OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 2 • O M M- 0 0 00 9 1 • R EV. B BASIC USAGE This section describes the operation of the charger system. 11.1 Charger Electronic Unit The charger has been shipped pre-configured and does not require configuration.

  • Page 41: Shutting Down

    OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 2 • O M M- 0 0 00 9 1 • R EV. B 11.3 Shutting Down Danger Never disconnect the system while it is still under electrical load. To shut down the system: 1.

  • Page 42: Maintenance

    To order any of the part numbers referenced in the following maintenance procedures, please contact OTTO Motors Support. Maintenance inside of the warranty period is to be performed by OTTO Motors authorized personnel or OTTO Motors maintenance certified personnel only. For more information, please contact OTTO Motors directly.

  • Page 43: Bi-Monthly Preventative Maintenance

    OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 2 • O M M- 0 0 00 9 1 • R EV. B The following service procedures reference the following components of the charger. Figure 21 Service Procedure Components 12.1 Bi-Monthly Preventative Maintenance For optimal performance, complete the following tasks bi-monthly:...

  • Page 44: Figure 22 Pivoting Arm Play

    OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 2 • O M M- 0 0 00 9 1 • R EV. B 3. Damage to Charger Contacts cover, Dock Target, Sensor Array Should damage occur to the Charger Contacts cover, the Dock Target, or the sensor array, the functionality of the charger and the ability of the robot to align with the Charger Contacts may be affected.

  • Page 45: Figure 23 Charge Contact Gauge Use Example

    OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 2 • O M M- 0 0 00 9 1 • R EV. B Charge Contact Height Check 12.1.2 This is a periodic check to verify Charge Contact alignment with the charge contacts on the robot.

  • Page 46: Charge Contact Cleaning

    OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 2 • O M M- 0 0 00 9 1 • R EV. B 12.2 Charge Contact Cleaning The charge and signal contacts may become scratched or dirty with repeated use. If the surfaces of the contacts become discolored or uneven, they can be carefully buffed clean with a green 3M Scotchbrite Scour Pad (3M ID 7000136859).

  • Page 47: Troubleshooting

    OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 2 • O M M- 0 0 00 9 1 • R EV. B TROUBLESHOOTING This section lists a few possible issues which may be encountered during the course of using the charger. See Components Overview for detail on button locations and vehicle state indicators.

  • Page 48: Declarations

    Model: OTTOTM 1500 Fast Charger V2 380-415 VAC (020233) Including: Charger Contacts (020930), Charge Controller (020985) and Charger Electronic Unit (020229) Serial number(s): BC4-XXX10XX-38 manufactured by: Clearpath Robotics Inc. dba OTTO Motors 124 Bleams Road Kitchener, ON – N2C 2K5 Canada...
  • Page 49 OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 2 • O M M- 0 0 00 9 1 • R EV. B These are important Safety Instructions and should be saved for reference. Original instructions provided in English.

This manual is also suitable for:

1500 fast charger v2750 manual charger v21500 manual charger v2

Table of Contents