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Summary of Contents for Rondo Manomat
- Page 1 Operating manual Manomat / Automat 2000 SSO675 SSO685 SSO675C SSO685C SSO677 SSO687 SSO677C SSO687C Edition BD406302 02.2014 Technical specifications subject to change without notice www.rondo-online.com...
- Page 3 Fuli Yingli Bulding, No. 3 Fax +39 0445 575 317 Hua Qiang Road sales.it@rondo-online.com Guangzou P.R.C. 510623 China RONDO GmbH & Co. KG Tel. +86 20 838 822 11 D-57299 Burbach Fax +86 20 838 886 01 Hoorwaldstrasse 44 info.cn@rondo-online.com Tel.
- Page 7 3.1.3 Noise values 3.1.4 Temperatures 3.1.5 Ambient humidity 3.1.6 Machine weight 3.1.7 Operating personnel work area 3.2 Machine models 3.2.1 Manomat 3.2.2 Automat 3.2.3 Cutomat 3.3 Prerequisites 3.4 Full view of the machine Edition BD406302 Manomat / Automat 2000 Operating manual 02.2014...
- Page 8 5.3.4 Letting down the cutting rollers 5.3.5 Lifting up the cutting rollers 5.3.6 Cutting 5.4 Flour duster (option) 5.4.1 Description of functioning 5.4.2 Using the flour duster 5.5 Sources of mistakes in the sheeting process Edition BD406302 Manomat / Automat 2000 Operating manual 02.2014...
- Page 9 7.2.1 Adjusting brush 7.3 Maintenance list 7.4 Replacement parts list Trouble shooting Technical data 9.1 Technical data Manomat / Automat 2000 9.2 Additional information Hint for operating manual: The numbers of the illustrations (Ex. 1 ) are numbered chapterwise. Edition BD406302...
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Page 10: Safety Information
Reaching under the safety guard is prohibited! Instruction and information signs Make sure to disconnect the mains plug before opening! Danger warning sign Danger warning High-voltage warning sign Warning against electrical shock Disconnect mains plug before opening. Edition BD406302 Manomat / Automat 2000 Operating manual 02.2014... -
Page 11: Safety Elements
Before putting the machine into operation the operating manual must be read! The machine of RONDO is exclusively built for sheeting, booking, final sheeting and cutting of dough or marzipan sheets for the food industry. However, the machine is not suitable for the processing of other prod- ucts (e.g. - Page 12 (pull out mains plug). Safety devices on the machine may not be adjusted, shorted-out or expanded. Operation of the machine when any of the safety devices is out of order is prohibited. Edition BD406302 Manomat / Automat 2000 Operating manual 02.2014...
- Page 13 The use of a dust extraction system in the bakehouse is recommend- When changing the oil, ensure that no oil is able to reach the area where the dough is located. Edition BD406302 Manomat / Automat 2000 Operating manual 02.2014...
- Page 14 Prior to the first starting-up, the complete machine must be thoroughly cleaned. All still existing protective foils on the machine must be removed. Edition BD406302 Manomat / Automat 2000 Operating manual 02.2014...
- Page 15 30 cm, interference with active implants (e.g. pacemakers, defibrilla- tors) can be excluded with a high degree of probability. RONDO will not accept liability when any of the above safety in- structions / notes have not been complied with!
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Page 16: Machine Delivery
The tables must be dismounted and the safety guards fixed in the up- per position. The machine must not be tipped over. (Machine weight, see 9.1 Technical data Manomat / Automat 2000) Unpacking the machine The machine must be set up on a level, even floor surface. - Page 17 • Hinge down the table bolt (22) (it is used to prevent the uninten- tional unhinge of the table) A: Position by mounting/dismounting B: Position by operation Pos. A Pos. B Edition BD406302 Manomat / Automat 2000 Operating manual 02.2014...
- Page 18 To lift the table, slip in or remove the dough catch pan (Lifting the table with cutting station, see 5.3.2 Types of cutting rollers). • Attach table hooks (4) The machine table is now secured. Edition BD406302 Manomat / Automat 2000 Operating manual 02.2014...
- Page 19 (washer fitted on the catch plug) • Fit the second washer on both sides on the inside, afterwards screw down the cap nut (7b) Attention: The conveyor belt has to be placed below the cap nut. Edition BD406302 Manomat / Automat 2000 Operating manual 02.2014...
- Page 20 The foot (8) of the forked support must be set in such a manner that the table stands level. This is the only way to ensure optimal function- ing of the safety guard. Edition BD406302 Manomat / Automat 2000 Operating manual 02.2014...
- Page 21 30 seconds. Before putting the machine into operation, the conveyor belts must be lightly rubbed with flour in order to prevent the dough from sticking to the belt. Edition BD406302 Manomat / Automat 2000 Operating manual 02.2014...
- Page 22 Position flour duster (14) on the cover plate to which it belongs • Guide the flour duster into both openings (15) in the cover plate • Push the flour duster backwards Edition BD406302 Manomat / Automat 2000 Operating manual 02.2014...
- Page 23 (An electrical schematic is delivered with every machine. It is to be found next to the electrical control in the machine base). • Connect the machine plug to the power supply system. Edition BD406302 Manomat / Automat 2000 Operating manual 02.2014...
- Page 24 Push the main operating lever downwards to the left The conveyor belts must move to the left. If the conveyor belts move in the wrong direction: • Exchange two phases in the power plug Edition BD406302 Manomat / Automat 2000 Operating manual 02.2014...
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Page 25: Moving The Machine
Using one foot, push the pedal (21) for the front transport castor • Gently ease the machine back down to the ground, when so doing, do not let it “fall” back down Edition BD406302 Manomat / Automat 2000 Operating manual 02.2014... -
Page 26: General Information
3.1.1 Authorized use of the machine The machine of RONDO is exclusively built for sheeting, booking, final sheeting and cutting of dough or marzipan sheets for the food industry. However, the machine is not suitable for the processing of other prod- ucts (e.g. - Page 27 3.1.6 Machine weight Total weight = 225 - 285 kg, according model (See 9.1 Technical data Manomat / Automat 2000) 3.1.7 Operating personnel work area The hatched area shows the work area designated for the operating personnel.
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Page 28: Machine Models
On the Automat, the rollers are closed semi-automatically. 3.2.3 Cutomat Dough sheeter of the Manomat or Automat models with additional cut- ting device to cut dough pieces. Prerequisites In order to guarantee a perfect functioning of the machine, the follow- ing prerequisties must be met: •... - Page 29 Flour duster (option) Main operating lever Machine head Safety guard Machine table Machine base Main switch 10 Handle for roller adjustment 11 Reset button 12 Flour container 13 “Cutomat” cutting station Edition BD406302 Manomat / Automat 2000 Operating manual 02.2014...
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Page 30: Operating Elements
(interruption of electricity supply). • to switch on the flour duster (see 3.5.9 Flour duster (option)) Edition BD406302 Manomat / Automat 2000 Operating manual 02.2014... - Page 31 Set the Control Stop (15) to desired value on the control head scale (eg. final thickness 4.5) • Then retighten the clamping handle by turning it in a clockwise direction • Select desired roller gap using the handle (10) Edition BD406302 Manomat / Automat 2000 Operating manual 02.2014...
- Page 32 Position I and II Procedure to follow for Sheeting: • Turn the selector switch (17) to position I. Procedure to follow for cutting: • Turn the selector switch to position II. Edition BD406302 Manomat / Automat 2000 Operating manual 02.2014...
- Page 33 When adjusting this, proceed as follows: • Insert or remove the slide By using this adjustment to regulate the actual dusting width neces- sary, dusting flour consumption can be significantly reduced. Edition BD406302 Manomat / Automat 2000 Operating manual 02.2014...
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Page 34: Starting The Machine
For sheeting on machines equipped with the “CUTOMAT” cutting sta- tion: • Turn selector switch (2) to position “I” • Pull out the dough catch pan (3) on both sides • Fold both safety guards (4) downwards Edition BD406302 Manomat / Automat 2000 Operating manual 02.2014... -
Page 35: Starting / Stopping The Machine
Push main operating lever (6) Stopping • Lift safety guard (4) Only when no dough is between the rollers: • Main operating lever in position neutral (see also 5.1.2 Synchro speed) Edition BD406302 Manomat / Automat 2000 Operating manual 02.2014... -
Page 36: Operation
Before starting another sheeting operation, the reset button must be pressed On the Automat, the roller gap is adjusted automatically according the program which is set, by pushing down the main operating lever. Edition BD406302 Manomat / Automat 2000 Operating manual 02.2014... - Page 37 Operation Manomat • On the Manomat, adjust the roller gap manually depending on the sort of dough being processed (see 3.5.5 Roller gap adjusting mechanism) The remaining process is the same as by Automat. • Once again, reposition the main operating lever (into position “1”) •...
- Page 38 “automatic conveyor belt synchronization”. ABS means that the lever can be pushed down to maximum right from the beginning. The synchro speed switches on in successive stages in accordance with the particular roller gap. Edition BD406302 Manomat / Automat 2000 Operating manual 02.2014...
- Page 39 Only smooth switching, i.e. with no jerkiness, and a positive en- gaging into position “1”, “2” (resp. ABS) will ensure proper roller reduction. Edition BD406302 Manomat / Automat 2000 Operating manual 02.2014...
- Page 40 Idle passage If a passage of dough pieces is desired without automatic roller reduc- tion, proceed as follows: • Push the main operating lever gently between “neutral” and switch position “1” Edition BD406302 Manomat / Automat 2000 Operating manual 02.2014...
- Page 41 Operation Cutomat model with cutting device The “CUTOMAT” is equipped with a cutting device. This device is avail- able on the “CUTOMAT”, type “Manomat and Automat 2000”. 5.3.1 Cutting station 2 Cutting rollers 3 Safety guard 4 Tension lever 5 Locking lever...
- Page 42 Types of cutting rollers Docking Roller Length Cutter Cross Cutter Zig-zag Cutter Form Cutting Roller Tandem Cutter Standard dimensions for zig-zag cutters in stainless steel version for triangles. Number of rows Edition BD406302 Manomat / Automat 2000 Operating manual 02.2014...
- Page 43 Table in set-up-position. Letting down the table with cutting station • Hold the table • Push towards the rear the stopping lever (7) and let down the table at the same time Edition BD406302 Manomat / Automat 2000 Operating manual 02.2014...
- Page 44 Cutting rollers not in use must be stored in the location provided for this purpose. Reason: In order to avoid damage to the cutting knives. In order to avoid injury to operators. Edition BD406302 Manomat / Automat 2000 Operating manual 02.2014...
- Page 45 Push the tension lever (4) lightly down • Turn the looking lever (5) clockwise up to the limit stop • Discharge tension lever (4) and lift it up to the limit stop Edition BD406302 Manomat / Automat 2000 Operating manual 02.2014...
- Page 46 • Lift up the safety guard Switching the machine on again • Fold the safety guard down again • Leave the main operating lever in “neutral” position • Press reset button Edition BD406302 Manomat / Automat 2000 Operating manual 02.2014...
- Page 47 If the dusting appears irregular, proceed as follows: • Empty flour • Clean flour duster (see 6.1.1 General information) • Fill with fresh flour (see 3.1.2 Authorized use of the flour duster) Edition BD406302 Manomat / Automat 2000 Operating manual 02.2014...
- Page 48 If the dough sheet is too much stretched, switch for a shot time to position “1”. Watch the dough sheet continually during the infeed. Edition BD406302 Manomat / Automat 2000 Operating manual 02.2014...
- Page 49 Using thumb, push the front and rear scraper lever (1) downwards • Lift the scraper unit (2) out of the scraper mounting • Pull out the scraper unit • Clean the scraper unit (see 6.1.2 Care) Edition BD406302 Manomat / Automat 2000 Operating manual 02.2014...
- Page 50 Assemble the new scraper blades in reverse order Attention The scraper blade with the milled counter at the sides, must be assembled on the lower, colourless anodised scraper blade holder • Assemble the spring clamp in reverse order Edition BD406302 Manomat / Automat 2000 Operating manual 02.2014...
- Page 51 Cleaning the flour duster Dismount the flour duster as follows: • Gently lift the flour duster (4) on side opposite to that on which it is driven Edition BD406302 Manomat / Automat 2000 Operating manual 02.2014...
- Page 52 There should be no flour between the flour container and the movable side plates. Do not use any solvents! • Remount the flour duster (see 2.4.5 Mounting the automatic flour duster (option)) Edition BD406302 Manomat / Automat 2000 Operating manual 02.2014...
- Page 53 E Wash the cotton conveyor belt monthly as follows: • Maximum washing temperature 40 ºC • Hang the washed belt over a rod and weight it at the bottom with approx. 10 kg. Edition BD406302 Manomat / Automat 2000 Operating manual 02.2014...
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Page 54: Maintenance
Drain the oil • Screw the oil drainage screw back in again • Fill with clean new oil (approx. 1,5 l) • Shut the oil filler neck using the plastic screw Edition BD406302 Manomat / Automat 2000 Operating manual 02.2014... - Page 55 Shell Cassida Fluid HF 15 • Blaser Swisslube Foodoil SH 46 General information for maintenance of the flour duster 7.2.1 Adjusting brush • Loosen the screws (3) • Readjust brush (4) • Retighten the screws Edition BD406302 Manomat / Automat 2000 Operating manual 02.2014...
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Page 56: Maintenance List
Oil change change Scraper blade check (Dough sheeter) If necessary: replace Roller gap adjusting general function mechanism control Legend weekly monthly 1/2 J semi-annually annually every 2 years every 3 years Edition BD406302 Manomat / Automat 2000 Operating manual 02.2014... -
Page 57: Replacement Parts List
Maintenance Replacement parts list The use of replacement parts not delievered by RONDO can lead to premature wear or to destruction of machine parts (coupling, drive rollers). Item no. Description Dimensions Application 122954T01 Scraper complete all types 122954T02 Scraper complete, blue... -
Page 58: Troubleshooting
Repair defect or replace faulty part. Rollers run properly. Conveyor belt tension too Tighten conveyor belt equally weak. (see 2.4.3 Tensioning the conveyor belts). Edition BD406302 Manomat / Automat 2000 Operating manual 02.2014... - Page 59 Impulse is not coupled. Mount flour duster correctly (see 2.4.5 Mounting the automatic flour duster (option)). 17. All other errors / failures. Inform nearest “RONDO” after-sales service giving as much information as possible. Edition BD406302 Manomat / Automat 2000 Operating manual 02.2014...
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Page 60: Technical Data
Technical data Technical data Technical data Manomat / Automat 2000 SSO 675 / SSO 685 SSO 677 / SSO 687 Technical data Manomat / Automat Manomat / Automat Machine base Socle Socle Automatic flour duster option option Width of conveyor... - Page 61 • without flour duster 250 kg 260 kg 260 kg 265 kg 280 kg 285 kg • with flour duster 270 kg 280 kg Technical specifications subject to change without notice. Edition BD406302 Manomat / Automat 2000 Operating manual 02.2014...
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Page 62: Additional Information
Technical data Additional information All sheeters from RONDO have the following quality features: • The conveyor belts made of plastic material: All plastic coated conveyor belts used on our machines are approved for coming into contact with food stuff and correspond with the requirements of the directives EU 10/2011 as well as the FDA (Food and Drug Administration, USA).
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