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Conair CBW 1012 User Manual
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Conair CBW 1012 User Manual

Conair CBW 1012 User Manual

Granulators
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U S E R G U I D E
www.conairgroup.com
UGG022-0116
CBW Granulators
Models 1012, 1018, 1024
Corporate Office: +1.724.584.5500 l Instant Access 24/7 (Parts and Service): 800.458.1960 l Parts and Service: +1.814.437.6861

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Summary of Contents for Conair CBW 1012

  • Page 1 U S E R G U I D E www.conairgroup.com UGG022-0116 CBW Granulators Models 1012, 1018, 1024 Corporate Office: +1.724.584.5500 l Instant Access 24/7 (Parts and Service): 800.458.1960 l Parts and Service: +1.814.437.6861...
  • Page 2 Serial Number(s): Model Number(s): DISCLAIMER: Conair shall not be liable for errors contained in this User Guide or for incidental, consequential damages in connection with the furnishing, performance or use of this information. Conair makes no warranty of any kind with regard to this information, including, but not limited to the implied warranties of merchantability and fitness for a particular purpose.
  • Page 3 Note! All users must study the instruction manual before installing, operating or maintaining the machine. This instruction manual contains instructions how to install, operate and maintain the standard versions of the Conair CBW-series granulators, Model number 1012, 1018 and 1024, Additional suffix -K, -U, -B , -P, RF.
  • Page 4 Technical specifications ..........2:1 Granule bin ............ 2:21 General data, Supplied machine: ..... 2:1 Safety equipment ........... 2:22 General data, Conair CBW series: ....2:1 Main switch ........... 2:22 Personnel responsible for the machine’s service Emergency stop(s) ........2:22 and safety: ............2:1 Key to electrical cabinet ........
  • Page 5 CONTENT 4. INSTALLING 7. SERVICE Actions before first start ........... 4:1 General rules, Service ..........7:1 General rules, Installing ........4:1 Emergency stop(s) ........... 7:1 Reception inspection ........4:1 Flap(s) .............. 7:1 Put the machine in its working place ....4:1 Lubrication ............
  • Page 6 CONTENT 9. SPARE PARTS General rules, Spare parts ........9:1 Feed tray, Funnel ..........9:2 Inlet ..............9:3 Flap(s) ............... 9:4 Hopper .............. 9:5 Hopper ............... 9:6 Hopper device ........... 9:7 Safety, Hopper & Cutter housing ...... 9:9 Cutter housing ..........9:11 Rotor ...............
  • Page 7 Conair’s head office. If any materials are processed that are not contractually agreed upon, Conair is absolved of any liability and guarantee for safety and function- ing of the machine.
  • Page 8 SAFETY RULES Safety rules, During installing • The machine must be installed by authorized, trained personnel. • The machine must be disconnected from the mains before electrical repairs or electrical installing is begun. • The instruction manual must be carefully observed to avoid personal injury and machinery damage. •...
  • Page 9 SAFETY RULES Safety rules, During service • The instruction manual must be carefully observed to avoid personal injury and machinery damage. • National environmental and employee safety regulations must be followed. • First aid and eye shower must be within reach. •...
  • Page 10 CBW 1024 Additional suffix: ....................... Cutter housing (CH): ..........................Cutter housing width (Inside): ....12.6 x 14.2 in (CBW 1012 CH 1st) 12.6 x 11.2 in (CBW 1012 CH 5th) ..............18.5 x 14.2 in (CBW 1018 CH 1st) 470 x 11.2 in (CBW 1018 CH 5th)
  • Page 11 The performance of your supplied machine may vary from the standard machines described in this instruction (2)(3) manual. In event of any questions, please contact Conair’s local distributor or Conair’s head office. Hopper ................(1) Inlet ................(2) Flap(s) ................(3) Feed tray ...............
  • Page 12 DESCRIPTION DESCRIPTION Layout CBW, DT/PT HOPPER FRONT LAYOUT NO: 4-54000-C01 1012 1018 1024 1110 1260 1410 1360 1510 1660 1630 1780 1930 CBW-U AX, DT/PT HOPPER FRONT, F7, AX7,5 LAYOUT NO: 4-54001-C01 1012 1018 1110 1260 1360 1510 1630 1780 CBW Granulators UGG022-0116...
  • Page 13 DESCRIPTION DESCRIPTION Layout CBW-U AX, DT/PT HOPPER FRONT F15, AX12 LAYOUT NO: 4-54002-C01 1012 1018 1024 1110 1260 1410 1360 1510 1660 1630 1780 1930 CBW-B, DT/PT BAND CONV FRONT LAYOUT NO: 4-54003-C01 1012 1018 1024 1110 1260 1410 1360 1510 1660 1630...
  • Page 14 DESCRIPTION DESCRIPTION Layout CBW-UB AX, DT/PT BAND CONV FRONT F7, AX7.5 LAYOUT NO: 4-54004-C01 1012 1018 1110 1260 1360 1510 1630 1780 CBW-UB AX, DT/PT BAND CONV FRONT F15, AX12 LAYOUT NO: 4-54005-C01 1012 1018 1024 1110 1260 1410 1360 1510 1660 1630...
  • Page 15 DESCRIPTION DESCRIPTION Layout CBW-K,-DT/PT HOPPER FRONT LAYOUT NO: 4-54012 -C01 1012 1018 1024 1150 1300 1450 1360 1510 1660 1760 1910 2060 CBW-K,-DT/PT HOPPER FRONT SIDE R LAYOUT NO: 4-54029-C01 1012 1018 1024 1150 1300 1450 1360 1510 1660 1760 1910 2060 CBW Granulators...
  • Page 16 DESCRIPTION DESCRIPTION Layout CBW-KU, DT/PT HOPPER FRONT LAYOUT NO: 4-54026-C01 1012 1018 1150 1300 1360 1510 1760 1910 CBW-KU AX,-DT/PT HOPPER FRONT F7, AX7,5 LAYOUT NO: 4-54013-C01 1012 1018 1024 1110 1260 1410 1360 1510 1660 1630 1780 1930 CBW Granulators UGG022-0116...
  • Page 17 DESCRIPTION DESCRIPTION Layout CBW-KU AX, DT/PT HOPPER FRONT F15, AX12 LAYOUT NO: 4-54014 -C01 1012 1018 1024 1150 1300 1450 1360 1510 1660 1760 1910 2060 CBW-KB DT/PT BAND CONV FRONT LAYOUT NO: 4-54015-C01 1012 1018 1024 1150 1300 1450 1360 1510 1660...
  • Page 18 DESCRIPTION Layout CBW-KUB AX, DT/PT BAND CONV FRONT F7, AX7,5 LAYOUT NO: 4-54016-C01 1012 1018 1024 1110 1260 1410 1360 1510 1660 1630 1780 1930 CBW-KUB AX, DT/PT BAND CONV FRONT F15, AX12 LAYOUT NO: 4-54017-C01 1012 1018 1024 1150 1300 1450 1360...
  • Page 19 DESCRIPTION Layout CBW 1018, SOLO HOPPER FRONT LAYOUT NO: 4-54024-C01 CBW 1018-B, SOLO BAND CONV FRONT LAYOUT NO: 4-54025-B01 2:10 CBW Granulators UGG022-0116...
  • Page 20 DESCRIPTION Layout CBW 1018-U, AX, SOLO HOPPER FRONT F7, AX7,5 LAYOUT NO: 4-54027-C01 CBW 1018-U, AX, SOLO HOPPER FRONT F15, AX12 LAYOUT NO: 4-54030-C01 2:11 CBW Granulators UGG022-0116...
  • Page 21 DESCRIPTION Layout CBW 1018-U, AX, SOLO HOPPER FRONT F7, AX7,5 LAYOUT NO: 4-54027-C01 CBW 1018-U, AX, SOLO HOPPER FRONT F15, AX12 LAYOUT NO: 4-54030-C01 2:12 CBW Granulators UGG022-0116...
  • Page 22 DESCRIPTION DESCRIPTION Function Conair CBW series Conair CBW series granulators are designed for granulat- ing injection moulded, blow moulded or extruded plastic residue. The function of the granulator can be described as follows: 1. The plastic residue, which must be free from metal and contamination, is fed into the granulator’s inlet.
  • Page 23 DESCRIPTION DESCRIPTION Function Additional suffix 1012, 1018 and 1024 The additional suffix 1012, 1018 and 1024 refers to the cutter housing’s width. Additional suffix Solo A Solo granulator is an economic, basic granulator. The Solo granulator is not modifiable. The CBW-series Solo granulator is only available in model number CBW1018.
  • Page 24 DESCRIPTION DESCRIPTION Function Additional suffix -K A granulator with additional suffix -K is provided with a sound insulating enclosure. >Page 9:20 “Enclosure” Additional suffix -U A granulator with additional suffix -U is provided with a blower. The blower transports granulate on from the granule bin to units such as a dust separation system or a granulate container for later use.
  • Page 25 General rules, Rotor The rotor is designed and adapted to the type of plastic residue that the customer has specified before order. The Conair CBW-series can be provided with a 3-blade rotor. >Page 9:12 “Rotor”. 3-blade rotor The 3-blade rotor has three knife rows with one rotating knife per row.
  • Page 26 5th has two knife seats: 5th and 2nd. Possible configurations Possible configurations: Refer to table on the right. Note! If a rear fixed knife is left out, it must be replaced by an original distance supplied by Conair. (5th) Possible configurations: CUTTER...
  • Page 27 DESCRIPTION DESCRIPTION Grinding fixture The grinding fixture (optional) is used when grinding the knives. The grinding fixture has two knife positions, one adapted for the fixed knife and one adapted for the rotating knife. >Page 7:9 “General rules, Grind the knives”. >Page 9:27 “Options / Grinding fixture”.
  • Page 28 DESCRIPTION DESCRIPTION Transmission Motor The granulator is driven by an electric motor. The motor is installed on a motor mounting bracket. Optional rotor speed: 1500 rpm (50 Hz) or 1800 rpm (60 Hz). Optional motor power: 5.5kW, 7.5 kW, 11 kW, 15 kW, 18.5 kW or 22 kW.
  • Page 29 The safety equipment must be checked regularly. No part of the safety equipment may be replaced by components other than spare parts supplied by Conair. If any part of the safety equipment is changed or left out, Conair’s responsibility under the Machinery Directive ceases to apply.
  • Page 30 DESCRIPTION DESCRIPTION Safety equipment Inlet, Hopper The inlet and the hopper prevent access to hazardous components during operation. The inlet must be installed during start and operation. The hopper must be closed during start and operation. The hopper is designed and adapted to the type of plastic residue that the customer has specified before order.
  • Page 31 DESCRIPTION DESCRIPTION Safety equipment Main switch The main switch cuts all 3 phases of the supply voltage. The design and location of the main switch can vary. The granulator’s main switch must be locked in position ”0” during service. Emergency stop(s) The emergency stop stops the machine in case of emer- gency.
  • Page 32 The star knob(s) must be checked regularly. A star knob with worn screw must only be replaced with a original screw supplied by Conair. Some star knobs may be provided with a safety switch. If such a star knob is unscrewed during operation its safety switch will stop the machine.
  • Page 33 DESCRIPTION DESCRIPTION Safety equipment Safety relay A DeltaTech and PowerTech granulator is provided with a button “Reset safety relay”. The button “Reset safety relay” is installed on the operating panel. To be able to start the granulator the button “Reset safety relay” must be Reset safety relay pressed and lit.
  • Page 34 DESCRIPTION DESCRIPTION Level switch General rules, Level switch The granule bin can be provided with a level switch (optional). The level switch monitors the granulate level in the granule bin. As the granulate level gets too high, the level switch takes one or several of the below listed actions: •...
  • Page 35 DESCRIPTION DESCRIPTION Current relay General rules, Current relay The granulator can be provided with a current relay (optional). The current relay monitors the granulator’s current consumption. As the granulator’s current con- sumption exceeds the upper current level (LVA), the current relay trips and stops the feed equipment (such as a band conveyor or a roller feeder).
  • Page 36 When starting a machine the current consumption may temporarily exceed the upper current level (LVA). The function “Time delay during start up” is not used on Conair granulators. The knob that adjusts the time delay during start up should alwsays be set to 0 seconds. Yellow LED The yellow LED indicates the status of the current consumption.
  • Page 37 TRANSPORT / LIFT Transport / Lift General rules, Transport / Lift The machine must only be transported / lifted by trained personnel. All instructions must be observed to avoid personal injury and machinery damage. Transport 1. If the machine will be transported exposed to weather and wind: Treat all components that could rust with a rust preventer.
  • Page 38 Supplied machine” so that the data corresponds with the machine sign on your supplied machine. 2. Mark the correct alternatives on page 2:1 “General data, Conair CBW-series” so that the data corresponds with your supplied machine. 3. Sign the personnel responsible for the machine’s service and safety on page 2:1.
  • Page 39 In event of any questions, please contact Conair’s local distributor or Conair’s head office. 7. Lower the hopper so that it rests on the cutter housing.
  • Page 40 INSTALLING Actions before first start Install the hopper 10. Before the jack can be installed, the granulator must be connected to the mains. >Page 4:4 “Connect the granulator to the mains”. 11. Lift the hopper as shown in figure on the right. 12.
  • Page 41 Conair’s head office. Refer to the separate electrical circuit diagram. 5. When replacing electrical components, only use original spare parts supplied by Conair. >Page 9:1 “Spare parts”. Emergency stop 1. Read page 4:4 “General rules, Electrical connection”.
  • Page 42 INSTALLING Start the granulator 1. Check that all actions in page 4:1–4:4 are done. 2. Check that all parts of the safety equipment are installed. >Page 2:20. 3. Close the granulator. >Page 6:4. 4. Start the granulator. >Page 5:1. Checks immediately after first start 1.
  • Page 43 START / STOP Start the granulator 1. Read page 1:2 ”Safety rules, During start and opera- tion”. 2. Check that there is no material in hopper or cutter housing. Important! The granulator must not be started if there is material left in the hopper and cutter housing. When starting, remaining material may brake the rotor and overload the motor.
  • Page 44 OPEN / CLOSE Open the granulator General rules, Open the granulator 1. Read page 1:3 ”Safety rules, During service”. 2. Additional suffix -B (Band conveyor): Remove the band conveyor. 3. Granulator with feed tray: Fold the feed tray up. Open the enclosure (-K) 1.
  • Page 45 OPEN / CLOSE Open the granulator Open the cutter housing 1. Read page 6:1“General rules, Open the granulator”. 2. A granulator with additional suffix -K (Enclosure): Open the enclosure’s door(s). >Page 6:1 point 2. 3. Remove the granule bin’s quick coupling ring. >Page 6:3 image (A).
  • Page 46 OPEN / CLOSE Open the granulator Open the granule bin 1. Open the cutter housing. >Page 6:2. 2. Remove the granule bin. Move the granule bin along the grooves in the cutter housing’s front. 3. The granule bin is opened. Open the screen box 1.
  • Page 47 OPEN / CLOSE Close the granulator General rules, Close the granulator 1. Read page 1:3 ”Safety rules, During service”. 2. Check that all surfaces which are going to touch are clean before closing. 3. Additional suffix -B (Band conveyor): After closing the granulator, put the band conveyor close to the granulator’s hopper / inlet.
  • Page 48 OPEN / CLOSE Close the granulator Close the screen box 1. Read page 6:4 “General rules, Close the granulator. 2. Install the screen box. 3. Install the screen. a) Lift in / up the upper border of the screen. Make sure that the screen’s upper boarder is installed in the uppermost position.
  • Page 49 OPEN / CLOSE Close the granulator Close the cutter housing 1. Read page 6:4 “General rules, Close the granulator”. 2. A granulator with additional suffix -K (Enclosure): Close the enclosure’s door/s. >Page 6:1 point 2. 3. Close the hopper. >Page 6:4. 4.
  • Page 50 When the rotor bearing housings are equipped with grease nipples, the bearings needs re-lubrication, see also separate instruction. Re-lubrication must only be applied when advised by Conair. Contact the Conair headquarters for further information. If the rotor bearing housings do not have grease nipples...
  • Page 51 SERVICE Safety equipment 1. Read page 7:1 “General rules, Service”. 2. Read page 2:20 “General rules, Safety equipment”. Check that all parts of the safety equipment are installed. 3. Read page 2:23 “Safety switch”. Check that safety (A)(B)(C) switch(es) is(are) functioning: a) Start the granulator.
  • Page 52 SERVICE Safety relay 1. Read page 7:1 “General rules, Service”. 2. Read page 2:24 “ Reset safety relay”. 3. Reset the emergency stop(s). 4. Check that the main switch is in position “1”. Danger! Do not put the main switch in position “0”. (When the main switch is put in position “0”, the Reset button ”Reset safety relay”...
  • Page 53 SERVICE Current relay 1. Read page 7:1 “General rules, Service”. 2. Read page 2:26 “Current relay” 3. Set the wanted reaction time (T1). 4. Set the time delay during start up (T2) to 0 sec. 5. Check following points in the electrical circuit diagram: •...
  • Page 54 SERVICE Band conveyor 1. Read page 7:1 “General rules, Service”. 2. Read page 2:15 “Additional suffix -B”. 3. Check the band’s rotation direction. If the rotating direction is wrong: a) Stop the granulator. >Page 5:1. b) Read page 4:4 “General rules, Electrical connec- tion”.
  • Page 55 Important! If the hopper, cutter housing, screen box and/or granule bin are filled with compact, melt plastic residue – Conair’s distributor or Conair’s head office must be contacted for service. (A) = Feed tray (B) = Flap(s)
  • Page 56 Risk of cutting or pinch injuries! 10. Respect specified tightening torques. Use a torque wrench. 11. Respect specified measures. If any of the above listed rules are left unattended, Conair’s responsibility under the Machinery Directive ceases to apply. CBW Granulators UGG022-0116...
  • Page 57 SERVICE Knives Remove the rotating knives (2nd) (2nd) 1. Read page 7:7 “General rules, Knives”. 2. Open the cutter housing. >Page 6:2. 3. Open the hopper. >Page 6:3. 4. Remove the knives on one knife row at the time. 5. Release the rotor. Rotate the rotor to an appropriate position.
  • Page 58 SERVICE Knives General rules, Grind the knives 1. Read page 7:7 “General rules, Knives”. 2. Always begin grinding the worst and most blunt knife. (C) 90° 3. Grind the knives with accurate precision. It is very important that the relief angle and the cutting angle becomes correct.
  • Page 59 SERVICE SERVICE Knives Grind the rotating knives 1. Read page 7:9 ”General rules, Grind the knives”. 50° (C) 2. Install the rotating knife in the grinding fixture. Refer to the upper figure on the right. Install the grinding fixture’s washers. Tighten the knife with the grinding fixture’s tightening screws.
  • Page 60 SERVICE SERVICE Knives General rules, Preset the knives 1. Read page 7:7 “General rules, Knives”. 2. Only preset new or newly grinded knives. Preset the rotating knives 1. Read page 7:10 “General rules, Preset the knives”. 2. Tighten the knife’s adjusting screws. 3.
  • Page 61 SERVICE SERVICE Knives Install the rotating knives 1. Read page 7:7 “General rules, Knives”. 2. Preset the rotating knives. >Page 7:11. 3. Release the rotor. Rotate the rotor to an appropriate position. Lock the rotor’s position with a piece of wood. 4.
  • Page 62 SERVICE SERVICE Knives Install the fixed knives 1. Read page 7:7 “General rules, Knives”. 2. Install the rotating knives. 3. Preset the fixed knives. >Page 7:11. 4. Open the cutter housing and the hopper. >Page 6:2–6:3. 5. Release the rotor. Rotate the rotor to an appropriate position.
  • Page 63 SERVICE SERVICE Knives Install the fixed knives 10. Check the knife clearance. Release the rotor. Rotate the rotor to an appropriate position. Put a feeler gauge between the fixed knife and the rotating knife. Put the feeler gauge alternately to the right, to the left and in the middle.
  • Page 64 SERVICE SERVICE Drive belt(s) General rules, Drive belt(s) 1. Read page 7:1 “General rules, Service”. 2. Read page 2:19 “Transmission”. 3. Open the transmission. >Page 6:1. Check the drive belt(s) 1. Read page 7:15 “General rules, Drive belt(s)”. 2. Check the condition of the drive belt(s). Rotate the rotor pulley a few turns.
  • Page 65 SERVICE Drive belt(s) Belt tension table, DT/PT Deflection 5.5 kW DT/PT 7.5 kW DT/PT force 75 N drive drive drive drive belt belt belt belt 50 Hz Frequence (1/s) 54.1 61.7 54.1 61.7 60 HZ Frequence (1/s) 51.6 58.8 51.6 58.8 Deflection 11 kW DT/PT...
  • Page 66 2. Press the emergency stop(s). equipment do 3. Contact the personnel responsible for the not start after machine’s service and safety. normal fault 4. In event of any questions, please contact Conair’s tracing. local distributor or Conair’s head office. 7:17 CBW Granulators UGG022-0116...
  • Page 67 SERVICE REPORT Service actions, Once every day Day ../ ..20 ..Sign:..... Emergency stop(s), Approved. Flap(s): Approved. Replaced. Day ../ ..20 ..Sign:..... Emergency stop(s), Approved. Flap(s): Approved. Replaced. Day ../ ..20 ..Sign:..... Emergency stop(s), Approved.
  • Page 68 SERVICE REPORT Service actions, Once every week Week ..20..Sign:......Safety equipment, Approved. Electrical components, Approved. Week ..20..Sign:......Safety equipment, Approved. Electrical components, Approved. Week ..20..Sign:......Safety equipment, Approved. Electrical components, Approved. Week ..20..Sign:......Safety equipment, Approved.
  • Page 69 SERVICE REPORT Service actions, Once every month Month ..20 ..Sign:............................Rotating knife: Existing knives, Approved. Knives and screws, Replaced. Support rules, Replaced. Fixed knife: Existing knives, Approved. Knives and screws, Replaced. Support rules, Replaced. Screen: Existing Screen, Approved. Screen, Replaced.
  • Page 70 SERVICE REPORT SERVICE REPORT Other remarks Date ../ ..20 ....Sign:........................Other remarks:........................................................................Date ../ ..20 ....Sign:........................Other remarks:........................................................................Date ../ ..20 ....Sign:........................Other remarks:........................................................................Date ../ ..20 ....Sign:........................
  • Page 71 SPARE PARTS General rules, Spare parts Note! When replacing machinery parts, only use original spare parts supplied by Conair. Spare parts orders should be sent to Conair’s local distributor. The following must be specified when spare parts are ordered: • Serial number according to the machine’s type plate.
  • Page 72 SPARE PARTS SPARE PARTS Feed tray, Funnel (8)(9) (10) FEED TRAY DT / PT FRONT FEED TRAY SOLO FRONT FUNNEL BAND CONVEYOR SOLO FRONT 3-54205-1-C01, 3-53233-1-C01, 3-54168-C01 3-54175-C01 3-53220-1-C01 GB - DETAIL SPECIFICATION ART NO 8358697 1012 INMATNINGS- TABLE D’ALIM AUFGABETIS FEED TRAY 8358172...
  • Page 73 SPARE PARTS SPARE PARTS Inlet (6) (7) INLET MANUAL FEED DT / PT FRONT (KU INLET) INLET BAND CONVEYOR DT / PT FRONT (KUB INLET) 3-54193-1-C01, 3-54194-1-C01, 3-54195-1-C01 3-40253-C02, 3-38501-C02, 3-38279-C02 GB - DETAIL SPECIFICATION ART NO 305X260 ENC 8258673 1012 455X260 ENC 8258672...
  • Page 74 SPARE PARTS SPARE PARTS Flap(s) (4B) (3B) (4A) (3A) (3C) FLAPS MANUAL FEED (KU INLET) FLAPS BAND CONVEYOR (KUB INLET) FLAPS SOLO FLAPS SOLO WITH BAND 3-54199-C01, 3-54200-1-C01, 3-54201-1-C01 3-40272-C01, 3-40271-C01, 3-40270-C01 3-54170-C01 CONVEYOR 3-54176-1-C01 SPECIFICATION ART NO GB - DETAIL GÅNGJÄRN HINGE FLAP CHARNIÈRE...
  • Page 75 SPARE PARTS SPARE PARTS Hopper (11) (12) (13) BACK (4) (5) (2) (5) (6) (7) (8) (9) (10) HOPPER FRONT DT / PT HOPPER FRONT SOLO 3-54142-C02, 3-54136-C02, 3-54104-C02 3-54167-C02 GB - DETAIL SPECIFICATION ART NO FRONT 300X260 8254592 1012 INMATNING ALIMENTATIO TRICHTER...
  • Page 76 SPARE PARTS SPARE PARTS Hopper (14) (11) (12) (13) (2) (5) (6) (7) (8) (15) (16) (17) (9) (10) HOPPER FRONT DT / PT HOPPER FRAME FRONT 3-54142-C02, 3-54136-C02, 3-54104-C02 3-54172-C01, 3-54173-C01, 3-54174-C01 GB - DETAIL SPECIFICATION ART NO (HOPPER FRAME) 8154687 1012 INMATNRAM...
  • Page 77 SPARE PARTS SPARE PARTS Hopper device (10) (20)(21)(22)(23)(24) (29)(30)(31)(32)(33) (13) (12) (13) (12) (14)(15)(16) (14)(15)(16) (17) (17) (18)(19) (18)(19) (5) (4) (25)(26)(27)(28) (34)(35)(36)(37) HOPPER DEVICE (JACK) HOPPER DEVICE (GS S) HOPPER DEVICE (GS L) LINEAR ACTUATOR 6800N CC=530 SL180 GAS SPRING 700-1150N GAS SPRING 1300-2100N 3-54114-C02 3-54105-C03...
  • Page 78 SPARE PARTS SPARE PARTS Hopper device (10) (20)(21)(22)(23)(24) (29)(30)(31)(32)(33) (13) (12) (13) (12) (14)(15)(16) (14)(15)(16) (17) (17) (18)(19) (18)(19) (5) (4) (25)(26)(27)(28) (34)(35)(36)(37) HOPPER DEVICE (JACK) HOPPER DEVICE (GS S) HOPPER DEVICE (GS L) LINEAR ACTUATOR 6800N CC=530 SL180 GAS SPRING 700-1150N GAS SPRING 1300-2100N 3-53114-C04 3-54105-C02...
  • Page 79 SPARE PARTS SPARE PARTS Safety, Hopper & Cutter housing (27) (28) (29) (24) (25) (26) (37) (38) (39) (40) (41) (42)(43)(44) (36) (35) (34) (33) (45) (32) (22) (12) (31) (23) (30) (19) (20) (21) (7) (8) (9) (10) (11) (19) (18) (17) (11)
  • Page 80 SPARE PARTS SPARE PARTS Safety, Hopper & Cutter housing (27) (28) (29) (24) (25) (26) (37) (38) (39) (40) (41) (42)(43)(44) (36) (35) (34) (33) (45) (32) (22) (12) (31) (23) (30) (19) (20) (21) (7) (8) (9) (10) (11) (19) (18) (17) (11)
  • Page 81 SPARE PARTS SPARE PARTS Cutter housing (2ND) (18) (17) (1ST) (5TH) (24) (20) (19) (21) (23) (22) (15) CUTTER HOUSING 1ST (15) (16) (16) (2ND) (12) (13) (12) (14) (10)(9) (12) (5TH) (11) CUTTER HOUSING 1ST CUTTER HOUSING 5TH CUTTER HOUSING 5TH 3-54123-C04, 3-54121-C04, 3-54101-C04 3-54122-C03, 3-54120-C03, 3-54100-C03 GB - DETAIL...
  • Page 82 SPARE PARTS SPARE PARTS Cutter housing (2ND) (18) (17) (1ST) (5TH) (24) (20) (19) (21) (23) (22) (15) CUTTER HOUSING 1ST (15) (16) (16) (2ND) (12) (13) (12) (14) (10)(9) (12) (5TH) (11) CUTTER HOUSING 1ST CUTTER HOUSING 5TH CUTTER HOUSING 5TH 3-54123-C04, 3-54121-C04, 3-54101-C04 3-54122-C03, 3-54120-C03, 3-54100-C03 GB - DETAIL...
  • Page 83 SPARE PARTS SPARE PARTS Rotor (15) (11) (10) (14) CUTTER HOUSING 1ST (14) (12) 3-54123-C02, 3-54121-C02, 3-54101-C02 (13) GB - DETAIL SPECIFICATION ART NO 8154344 1012 KUTTER ROTOR ROTOR ROTOR 3BL CAST 8154342 1018 8154340 1024 LAGERHUS BOÎTIER PALI LAGER GEHÄ BEARING HOUSING RIGHT 8154354...
  • Page 84 SPARE PARTS SPARE PARTS Knives (2ND) (1ST) (5TH) (2nd) CUTTER HOUSING 1ST (1st) (2ND) (5TH) (5th) KNIVES CUTTER HOUSING 5TH 3-54119-C02, 3-54118-C02, 3-54103-C02 GB - DETAIL SPECIFICATION ART NO MF354119-*** 1018 COMPLETE KIT WITH: FIXED KNIVES, ROT KNIVSATS KIT COUTEAUX MESSERSATZ KNIFE KIT MF354118-*** 1024...
  • Page 85 SPARE PARTS SPARE PARTS Knives (2ND) (1ST) (5TH) (2nd) CUTTER HOUSING 1ST (1st) (2ND) (5TH) (5th) KNIVES CUTTER HOUSING 5TH 3-54119-C02, 3-54118-C02, 3-54103-C02 GB - DETAIL SPECIFICATION ART NO 1012 BRICKA RONDELLE SCHEIBE WASHER HARDENED M16 FZV 69 9-40784 1018 1024 1012 SKRUV...
  • Page 86 SPARE PARTS SPARE PARTS Screen box, Screen SCREEN SCREEN BOX 2-54338-C01, 2-54336-C01, 2-54333-C01 3-54147-C02, 3-54137-C02, 3-54106-C02 2-54339-C01, 2-54335-C01, 2-54334-C01 GB - DETAIL SPECIFICATION ART NO 8154397 1012 8154383 1018 GALLERLÅDA BOÎTE DE TAM SIEBKASTEN SCREEN BOX 8154444 1024 OUTER LEFT 8354394 GALLERBÅGE COURBE DE T...
  • Page 87 SPARE PARTS SPARE PARTS Granule bin GRANULE BIN / GRANULE BIN / DISCHARGE OK 100 DISCHARGE OK 160 3-54133-C02, 3-54135-C01, 3-54162-C02 3-54132-C02, 3-54143-C01, 3-54163-C01 GB - DETAIL SPECIFICATION ART NO 8154542 1012 GRANULATLÅD BAC À GRANU MAHLGUTKAS GRANULE BIN OK100 8154473 1018 8154548...
  • Page 88 SPARE PARTS SPARE PARTS Transmission, Motor, Flywheel (9)(10)(11) (15) (16)(17) (17) (14) (18) (19) (20) (2)(3 ) (4) (5) (12)(13) (6) (3 (7)(8) TRANSMISSION 3-54125-C02, 3-54138-C02, 3-54107-C02 TRANSMISSION SOLO FLYWHEEL 3-54126-C02, 3-54146-C02, 3-54159-C02 3-54160-C02, 3-54161-C02 3-39802-C01 GB - DETAIL SPECIFICATION ART NO Q 8254431 1 1012...
  • Page 89 SPARE PARTS SPARE PARTS Transmission, Motor, Flywheel (9)(10)(11) (15) (16)(17) (17) (14) (18) (19) (20) (2)(3 ) (4) (5) (12)(13) (6) (3 (7)(8) TRANSMISSION 3-54125-C02, 3-54138-C02, 3-54107-C02 TRANSMISSION SOLO FLYWHEEL 3-54126-C02, 3-54146-C02, 3-54159-C02 3-54160-C02, 3-54161-C02 3-39802-C01 GB - DETAIL SPECIFICATION ART NO Q TAPER-LOCK TL2517 D=3 9-30118 A, B...
  • Page 90 SPARE PARTS SPARE PARTS Safety, Transmission (10)(11) (7)(8)(9) (1)(2)(3)(4) (12) (13) (14) (15) (16)(17)(18) (19)(20)(21) SAFETY TRANSMISSION SAFETY TRANSMISSION SAFETY TRANSMISSION GRANULATOR WITH FLYWHEEL GRANULATOR WITHOUT ENCLOSURE 3-54115-C01 3-54116-C02, 3-54117-C02 3-54109-C01, 3-54113-C02 GB - DETAIL SPECIFICATION ART NO SVÄNGHJULSS PROTECTION SCHUTZ SCH FLYWHEEL GUARD INNER &...
  • Page 91 SPARE PARTS SPARE PARTS Safety, Enclosure (39)(40)(41) (44)(45)(46) (30)(31)(32)(33) (25)(26)(27)(28) (34)(35)(20) (42)(43) (36)(37)(38) (12)(13) (14)(15) (16)(17) (1)(2) (17)(18)(19) (5)(6) (20)(21)(22) (7)(8)(9) (23)(24)(25) (3)(4) (10)(11) (5)(6) (19) (7)(8)(9) (29)(21) (10)(11) (19) ENCLOSURE FRONT POSITION ENCLOSURE MAX POSITION ENCLOSURE BACK POSITION ENCLOSURE FRONT POSITION ENCLOSURE MAX POSITION ENCLOSURE BACK POSITION DRAWING NO: 3-54156-C02,...
  • Page 92 SPARE PARTS SPARE PARTS Safety, Enclosure (39)(40)(41) (44)(45)(46) (30)(31)(32)(33) (25)(26)(27)(28) (34)(35)(20) (42)(43) (36)(37)(38) (12)(13) (14)(15) (16)(17) (1)(2) (17)(18)(19) (5)(6) (20)(21)(22) (7)(8)(9) (23)(24)(25) (3)(4) (10)(11) (5)(6) (19) (7)(8)(9) (29)(21) (10)(11) (19) ENCLOSURE FRONT POSITION ENCLOSURE MAX POSITION ENCLOSURE BACK POSITION ENCLOSURE FRONT POSITION ENCLOSURE MAX POSITION ENCLOSURE BACK POSITION DRAWING NO: 3-54156-C02,...
  • Page 93 SPARE PARTS SPARE PARTS Safety, Enclosure (39)(40)(41) (44)(45)(46) (30)(31)(32)(33) (25)(26)(27)(28) (34)(35)(20) (42)(43) (36)(37)(38) (12)(13) (14)(15) (16)(17) (1)(2) (17)(18)(19) (5)(6) (20)(21)(22) (7)(8)(9) (23)(24)(25) (3)(4) (10)(11) (5)(6) (19) (7)(8)(9) (29)(21) (10)(11) (19) ENCLOSURE FRONT POSITION ENCLOSURE MAX POSITION ENCLOSURE BACK POSITION ENCLOSURE FRONT POSITION ENCLOSURE MAX POSITION ENCLOSURE BACK POSITION DRAWING NO: 3-54156-C02,...
  • Page 94 SPARE PARTS SPARE PARTS Safety, Electrical cabinet (47)(48)(49)(50) (31)(32)(33)(34) (1)(2)(4)(5)(6)(7)(8) (9)(10)(11)(12)(13) (42)(43)(44) (25)(26)(27) (45)(46) (23) (17) (18)(19) (20)(21) (22) (35) (36)(37)(38) (24)(25) (26)(27) (39)(40)(41) ELECTRICAL CABINET 60X60 3-54149-C05 (LEFT FIGURE SHOW E) ELECTRICAL CABINET 80X72 3-54148-C04 (RIGHT FIGURE SHOW WE) 3-54151-C04 (LEFT FIGURE SHOW E) 3-54158-C03 (SOLO, NOT SHOWN IN FIGURE) 3-54150-C04 (RIGHT FIGURE SHOW WE)
  • Page 95 SPARE PARTS SPARE PARTS Safety, Electrical cabinet (47)(48)(49)(50) (31)(32)(33)(34) (1)(2)(4)(5)(6)(7)(8) (9)(10)(11)(12)(13) (42)(43)(44) (25)(26)(27) (45)(46) (23) (17) (18)(19) (20)(21) (22) (35) (36)(37)(38) (24)(25) (26)(27) (39)(40)(41) ELECTRICAL CABINET 60X60 3-54149-C05 (LEFT FIGURE SHOW E) ELECTRICAL CABINET 80X72 3-54148-C04 (RIGHT FIGURE SHOW WE) 3-54151-C04 (LEFT FIGURE SHOW E) 3-54158-C03 (SOLO, NOT SHOWN IN FIGURE) 3-54150-C04 (RIGHT FIGURE SHOW WE)
  • Page 96 SPARE PARTS SPARE PARTS Body BODY MACHINE SHOE / WHEELS 3-54127-C02, 3-54140-C02, 3-54110-C02 GB - DETAIL SPECIFICATION ART NO STATIV BÂTI GESTELL STAND L BLACK 8254401 STATIV BÂTI GESTELL STAND R BLACK 8254406 8354429 1012 8354420 1018 STAG ETAI STREBE SUPPORT STAND, BLACK 8253412...
  • Page 97 SPARE PARTS SPARE PARTS Options LEVEL SWITCH, PADDLE TYPE HOURS COUNTER STANDSTILL MONITOR / SPEED MONITOR TOOLS, PRESETTING FIXTURE TOOLS, CURRENT RELAY & TELESCOPE WRENCH PRESETTING FIXTURE LONG TOOLS, GRINDNING FIXTURE TOOLS, TORQUE WRENCH TOOLS, TORQUE WRENCH GB - DETAIL SPECIFICATION ART NO NIVÅVAKT...
  • Page 98 SPARE PARTS SPARE PARTS Material transport BAND CONVEYOR: BLOWER : CYCLONE: (11) DUST SEPARATOR SYSTEM : (10) BAND CONVEYOR 2-38194-C03, 2-23962-C05, 2-29464-C05 GB - DETAIL SPECIFICATION ART NO FLÄKT VENTILATEUR GEBLÄSE BLOWER COMPLETE F7, F15, F25 REFER TO PAGE 9:28 AX7.5 CYKLON CYCLONE...
  • Page 99 SPARE PARTS SPARE PARTS Blower (28) (21)(22)(23)(24) (4)(5)(6) (27) (17) (18 ) (2)(3) (15)(16) (19) (13)(14) (20) (12) (10) (30) (29) (7)(8)(9) (11) BLOWER F7 BLOWER F15 BLOWER F25 BLOWER F25-K 3-54152-C01 3-54153-C01 3-52913-C01 3-29249-C03 GB - DETAIL SPECIFICATION ART NO FLÄKT VENTILATEUR BLASER...
  • Page 100 Conair equipment may be ordered through the Customer Service Conair has made the largest investment in customer support in the plastics or Parts Department for a nominal fee. industry. Our service experts are available to help with any problem you might Most manuals can be downloaded have installing and operating your equipment.
  • Page 101 Equipment Guarantee Conair guarantees the machinery and equipment on this order, for a period as defined in the quotation from date of shipment, against defects in material and workmanship under the normal use and service for which it was recommended (except for parts that are typically replaced after normal usage, such as filters, liner plates, etc.).

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