24- -V Wiring; Accessories - Carrier 800SA Installation, Start-Up, Operating And Service And Maintenance Instructions

4-way multipoise, 33-1/3 in. non-condensing gas furnace input capacities 45,000 thru 155,000 btuh
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NOTE: The J- -Box cover need not be removed from the J- -Box
in order to move the J- -Box. Do NOT remove green ground
screw inside J- -Box.
2. Cut wire tie on loop in furnace wires attached to J- -box.
3. Move J- -Box to desired location.
4. Fasten J- -Box to casing with two screws removed in Step 1.
5. Route J- -Box wires within furnace away from sharp edges,
rotating parts and hot surfaces.
ELECTRICAL CONNECTION TO J- -BOX
Electrical Box on Furnace Casing Side
WARNING
!
FIRE OR ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal
injury, death, or property damage.
If field- -supplied manual disconnect switch is to be mounted
on furnace casing side, select a location where a drill or
fastener cannot damage electrical or gas components.
1. Select and remove a hole knockout in the casing where the
electrical box is to be installed.
NOTE: Check that duct on side of furnace will not interfere with
installed electrical box.
2. Remove the desired electrical box hole knockout and posi-
tion the hole in the electrical box over the hole in the fur-
nace casing.
3. Fasten the electrical box to casing by driving two field
supplied screws from inside electrical box into casing
steel.
4. Remove and save two screws holding J- -Box.
5. Pull furnace power wires out of 1/2- -in. (12 mm) diameter
hole in J- -Box. Do not loosen wires from strain- -relief
wire- -tie on outside of J- -Box.
6. Route furnace power wires through holes in casing and
electrical box and into electrical box.
7. Pull field power wires into electrical box.
8. Remove cover from furnace J- -Box.
9. Route field ground wire through holes in electrical box
and casing, and into furnace J- -Box.
10. Reattach furnace J- -Box to furnace casing with screws re-
moved in Step 4.
11. Secure field ground wire to J- -Box green ground screw.
12. Complete electrical box wiring and installation. Connect
line voltage leads as shown in Fig. 25. Use best practices
(NEC in U.S. for wire bushings, strain relief, etc.)
13. Reinstall cover to J- -Box. Do not pinch wires between
cover and bracket.
POWER CORD INSTALLATION IN FURNACE J- -BOX
NOTE:
Power cords must be able to handle the electrical
requirements listed in Table 7. Refer to power cord
manufacturer's listings.
1. Remove cover from J- -Box.
2. Route listed power cord through 7/8- -in. (22 mm) diameter
hole in J- -Box.
3. Secure power cord to J- -Box bracket with a strain relief
bushing or a connector approved for the type of cord used.
4. Secure field ground wire to green ground screw on J- -Box
bracket.
5. Connect line voltage leads as shown in Fig. 25.
6. Reinstall cover to J- -Box. Do not pinch wires between
cover and bracket.
BX CABLE INSTALLATION IN FURNACE J- -BOX
1. Remove cover from J- -Box.
2. Route BX cable into 7/8- -inch diameter hole in J- -Box.
3. Secure BX cable to J- -Box bracket with connectors ap-
proved for the type of cable used.
4. Secure field ground wire to green ground screw on J- -Box
bracket.
5. Connect line voltage leads as shown in Fig. 25.
6. Reinstall cover to J- -Box. Do not pinch wires between
cover and bracket.
Fig. 23 - - Field- -Supplied Electrical Box on Furnace Casing

24- -V WIRING

Make field 24- -v connections at the 24- -v terminal strip. (See Fig.
25.) Connect terminal Y as shown in Fig. 24 for proper cooling
operation. Use only AWG No. 18, color- -coded, copper thermostat
wire.
The 24- -v circuit contains an automotive- -type, 3- -amp. fuse located
on the control. Any direct shorts during installation, service, or
maintenance could cause this fuse to blow. If fuse replacement is
required, use ONLY a 3- -amp. fuse of identical size.

ACCESSORIES

1. Electronic Air Cleaner (EAC)
Connect an accessory Electronic Air Cleaner (if used) using
1/4- -in female quick connect terminals to the two male 1/4- -in
quick- -connect terminals on the control board marked
EAC- -1 and EAC- -2. The terminals are rated for 115 VAC,
1.0 amps maximum and are energized during blower motor
operation. (See Fig. 24.)
2. Humidifier (HUM)
Connect an accessory 24 VAC, 0.5 amp. maximum humidifi-
er (if used) to the 1/4- -in male quick- -connect HUM terminal
and COM- -24V screw terminal on the control board thermo-
stat strip. The HUM terminal is energized when the pressure
switch closes during a call for heat. (See Fig. 24.)
NOTE: DO NOT connect furnace control HUM terminal to
HUM (humidifier) terminal on Thermidistatt, Zone Controller
or similar device. See Thermidistat, Zone Controller, thermostat,
or controller manufacturer's instructions for proper connection.
20
A10141

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A series801sa

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