Related Manuals for FBD 152
Summary of Contents for FBD 152
- Page 1 Frozen Beverage Dispensers EVERYONE LOVES FROZEN 152 INSTALLATION AND OPERATION MANUAL 24-152M-0002_01...
-
Page 2: Table Of Contents
TABLE OF CONTENTS 1. SAFETY ................................3 1.1 ELECTRICAL ............................3 1.2 CARBON DIOXIDE (CO ) ........................3 1.3 GENERAL PRECAUTIONS ........................3 2. UNIT IN STORAGE ............................3 3. SPECIFICATIONS ............................4 3.1 GENERAL REQUIREMENTS ......................4 3.2 ELECTRICAL REQUIREMENTS ......................4 3.3 DIMENSION AND WEIGHT SPECIFICATIONS ................4 4. - Page 3 In no event shall FBD be liable or obligated to any customer or to any third party for incidental, consequential, or special damages, regardless of the theory of liability, arising out of, or in any manner related to FBD parts, equipment or any delay with respect to its delivery.
-
Page 4: Safety
1. SAFETY 1.1 Electrical This dispenser must be properly electrically grounded to avoid possible fatal electrical shock or serious injury to the operator. The power cord is provided with a three-prong grounded plug. If a three-hole grounded electrical outlet is not available, use an approved method to ground the dispenser. Only qualified electricians should perform this task and the work performed should meet all applicable codes. -
Page 5: Specifications
3. SPECIFICATIONS 3.1 General Requirements Requirement Syrup Supply Pressure 70 - 72 psig* (483 – 496 kPag) Water Supply Pressure 30 psig (207 kPag) Minimum Flowing Pressure 70 psig (483 kPag) Max Static Pressure Supply Pressure 70 - 72 psig (483 – 496 kPag) Clearance 2"... -
Page 6: Receiving And Unpacking Dispenser
4. RECEIVING AND UNPACKING DISPENSER 4.1 Receiving Each dispenser is tested and thoroughly inspected before shipment. At the time of shipment, the carrier accepts the dispenser and any claim for damages must be made with the carrier. Upon receiving the dispens- er from the delivering carrier, carefully inspect carton for visible indication of damage. -
Page 7: Dispenser Mounting
5.3 Dispenser Mounting Countertop - Flush Mounting: One method of installation is to set the dispenser directly on a countertop. If permanently mounting to the countertop, use the mounting information located in the “Diagrams and Schematics” section of this manual to drill holes in the countertop. Once installed, with side panels removed, seal the dispenser to the countertop using a bead of clear silicone caulk around the base of the frame. -
Page 8: Connecting To Water Supply
Note: If local codes require the installation of a backflow prevention device to be installed on the water supply line before connecting to the dispenser, one can be purchased from FBD under part number 12-2272-0001. The backflow device must have a line connected to the vent that diverts any flow to a drain. Failure to divert flow can result in water overflow. -
Page 9: Connecting To Syrup Supply
5.7 Connecting to Syrup Supply For installations requiring syrup lines less than 50 ft (15 m) in length, use tubing with a minimum ID of 3/8”. Run the syrup lines from the pumps to the rear of the dispenser and connect to the proper syrup fitting (Figure 5.1). For installations requiring syrup lines over 50 ft (15 m) in length, use tubing with a minimum ID of 1/2”. -
Page 10: Starting Up The Dispenser
Plug the dispenser into the power supply and verify the dispenser turns on by looking at the display behind the merchandiser (see Section 5.4). The LCD display should illuminate and should read "COPYRIGHT 94-2019 FBD" on the bottom line. See Section 10 for additional information on keypad buttons and how to navigate through menus. -
Page 11: Co Purge
6.3 CO Purge Follow these steps to purge air from the barrels: Turn off the water and syrup supply shutoff valves to the dispenser (Section 5.5). Open the CO supply device and adjust the regulator on one of the solution modules to 60 psig (414 kPag). - Page 12 Open the sample valve. Adjust the water flow rate to 1.5 oz/sec (44.4 ml/sec) by dispensing water from the solution module through the sample port for 10 seconds into a measuring cup. The amount measured should be 15 oz (444 ml). Turn the flow control clockwise to increase the flow and counterclockwise to reduce the flow.
-
Page 13: Filling Barrel
6.5 Filling Barrel The barrel, or freeze chamber, must be purged of air before filling with product. Failure to displace the air with will result in poor drink quality. Open the CO shutoff valve on the solution module for barrel 1. Select BARREL 1 on the keypad, then the FILL button to begin filling the barrel with product. -
Page 14: Dispenser Operation
7. DISPENSER OPERATION There are a few critical settings that affect drink quality. These settings are preset when you receive the dis- penser from the factory. However, due to variations that occur (e.g., in operating environments, syrups, dis- penser differences, etc.), it may be necessary to make minor adjustments to these critical settings. Adjustments are easily made using the keypad located behind the merchandiser door at the front of the machine*, or by adjusting the CO regulator located behind the access panel behind the drip tray. -
Page 15: Regulated Co Injection Pressure
7.3 Regulated CO Injection Pressure The CO injection pressure is set by adjusting the CO regulators on the solution module, located behind the access panel below the keypad in the front of the machine. The CO regulators should be set at 58 to 62 psig (400 to 427 kPag). -
Page 16: Setting Wake/Sleep Times
7.6 Setting Wake/Sleep Times To program Wake/Sleep times use the following steps: In the Settings menu, use the UP and DOWN arrows to scroll to WAKE TIME. Press the SELECT key and hour numbers will flash. Use the UP and DOWN keys to change the hour. Press the SELECT key again to make the minutes flash. Use the UP and DOWN keys to adjust the minutes. Press the SELECT key again when done. -
Page 17: Defrosting
7.10 Defrosting To maintain optimal product quality a frozen drink must be periodically defrosted because ice crystals grow in size over time and degraded the consistency and texture of the drink. The best drink quality is always right after defrost and refreeze. Naturally, it is ideal for the dispenser to be ready to serve drinks at all times so a balance between defrost and up time must be maintained. -
Page 18: Cleaning And Sanitizing The Unit
8. CLEANING AND SANITIZING THE UNIT 8.1 General Information The dispensers are shipped from the factory cleaned and sanitized. After installation of the dispenser, the op- erator must provide continuous maintenance as described in this manual and/or local codes to ensure proper operation and sanitation requirements are met. - Page 19 Take an empty BIB and cut off the connector. Attach the BIB connector to the connector on the syrup line to serve as a BIB adapter. This will open up the syrup line connector and allow for cleaning solution to be pumped into the dispenser. Open the sample valve unitl water is purged from the system.
-
Page 20: Routine Maintenance
9. ROUTINE MAINTENANCE 9.1 Air Filter Cleaning The air filter must be cleaned monthly to ensure proper operation of the dispenser. A dirty air filter will reduce the refrigeration capacity and can potentially damage the compressor. To remove the filter, start by removing the left and right side panels. -
Page 21: Rear Seal Replacement
The motor rear seals must be replaced annually. Failure to do so can result in rear seal leaks and potential motor failures. If the dispenser has been in storage for longer than 90 days, FBD recommends that the rear seals be replaced. The rear seal can be replaced from the front of the dispenser. The barrel must be drained and the faceplate removed to access the seal. -
Page 22: Menus And Navigation
10. MENUS AND NAVIGATION 10.1 Keypad and Buttons The keypad is the user interface point and allows for control of the dispenser and navigation of the menus. Please review the keypad layout (Figure 10.1) to familiarize yourself with the interface. DEFROST BARREL RUN/OFF... -
Page 23: Navigation/Selection Buttons
10.3 Navigation/Selection Buttons The remaining buttons on the keypad (Figure 10.1) are used to navigate through the menus or to select options and functions. SELECT The SELECT button allows the operator to enter changes in the dispenser programming and it allows the operator to move into different levels in the menu. -
Page 24: Accessing And Changing Values
10.5 Accessing and Changing Values The same procedure for changing values applies to all levels of the control panel. Parameters of the control system can be monitored or changed as follows. The UP and DOWN scroll buttons can be used to move to the next mode or option on the menu. - Page 25 Level 2 Level 2 provides access to the values and settings for each of the following menus: Settings Menu, Readouts Menu, and Manual ON/OFF Menu. It also gives access to the values for Machine Totals (shown under Level 3 menu). Settings Menu: Used to make adjustments to machine settings.
- Page 26 Level 3 Level 3 provides access to the machine values or usage information of the dispenser during operation for barrel 1 (Side 1 Totals), barrel 2 (Side 2 Totals), common dispenser values (Common Totals), and access to reset any of these values. Note: Common settings or readouts are values or readings that affect or are common to both barrels.
- Page 27 Level 1 Level 2 Level 3 Settings Menu Thaw/Freeze 1 = 10 Expansion 1 = 3 Wake Time = 00:00 Sleep Time = 00:00 No Def Start 1 = Off Side Totals No Def Start 2 = Off Def Cyl = 54 <SELECT>...
-
Page 28: Troubleshooting Guide
11. TROUBLESHOOTING GUIDE The following information is a listing of the most common problems that could keep the dispenser from operat- ing properly. Contact the factory for details, when necessary. 11.1 Mechanical TROUBLE CAUSE REMEDY Barrel will not fill. “Fill” off. Press FILL button. - Page 29 TROUBLE CAUSE REMEDY Out of product displayed (Out of Excessive pressure drops in Observe "Syrup Press" readouts Water, Syrup or CO syrup lines. as barrel fills to verify. Increase line diameter or relocate syrup (continued from previous page) source closer to unit. Syrup pressures may only be raised (by increasing pump CO pressure) if...
-
Page 30: Electrical
TROUBLE CAUSE REMEDY Leaking brix sample valve. Damaged or failed seal or O-ring Turn off CO water and disconnect on valve. syrup. Depressurize by opening the sample valve. Remove clamp from sample valve. Remove sample valve, change O-ring and washer and reinstall. Inside of solution module is Replace solution module. - Page 31 TROUBLE CAUSE REMEDY Excessively slow or low beater Beater motor capacitor. Check motor capacitor and replace counts. if necessary. (continued from previous page) Beater motor problem. Replace beater motor. Excessively rapid or high beater Low brix. Defrost barrel and check brix. counts.
-
Page 32: Refrigeration
11.3 Refrigeration TROUBLE CAUSE REMEDY Compressor won't start. Incorrect start procedure. Press DEFROST then RUN to start. Out of CO , syrup, or water. Check pressure readouts to be between 70-72 psig (483-496 kPag), adjust regulators if neces- sary. Run capacitor problem. Test run capacitor. - Page 33 25°F (-3.9°C). Return temperature should drop down to 20°F to 25°F (-6.7°C to -3.9°C) within 7 to 25 minutes of startup Caution: Contact FBD Warranty (no drinks dispensed). Dept. before tapping system if dispenser is under warranty. Hot gas valve is activated in Turn off defrost solenoid.
-
Page 34: Drink Quality
TROUBLE CAUSE REMEDY High head/suction pressure. Condenser air flow restricted. Check for air flow restriction, clean condenser and air filter. Compressor damage. Check amp draw on compressor. High ambient temperature. Temperature surrounding unit should be less than 90°F (32°C). Low head/suction pressure. Low refrigerant level. - Page 35 TROUBLE CAUSE REMEDY Drink quality is too light. level in drink is too high. Lower "Reg CO2" within 58-62 psig (400-427 kPag) range. (continued from previous page) Secondary regulator pressure Pressure rising out of 58-62 psig rise. (400-427 kPag) range. Repair or replace the secondary regulator if necessary.
-
Page 36: Diagrams And Schematics
[ 365 mm] 11.81 in [ 300 mm] 15.16 in [ 385 mm] 26.12 in [ 663.5 mm] 7.58 in [ 192.5 mm] TAPPED HOLES (CLEARANCE HOLE) DRAIN 5.19 in [ 131.8 mm] DRIP TRAY Figure 12.1 152 Mounting Diagram... -
Page 37: Flow Diagram
12.2 Flow Diagram SOLUTION SAMPLE MODULE SOLUTION SAMPLE MODULE... -
Page 38: Electrical Wiring Diagram
12.3 Electrical Wiring Diagram PRIMARY... -
Page 39: Refrigeration Schematic Diagram
12.4 Refrigeration Schematic Diagram DISCHARGE LINE... - Page 40 NOTES 866-323-2777 (U.S.) 852-2369-3998 (International) FBD TECHNICAL SUPPORT: www.fbdfrozen.com...
Need help?
Do you have a question about the 152 and is the answer not in the manual?
Questions and answers