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Teagle TOMAHAWK 1010 Instruction Manual

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Summary of Contents for Teagle TOMAHAWK 1010

  • Page 2 Ref. Description Grease Nipple – Rear Bed Chain Roller Bush Grease Nipples x 2 – At ends of SC Chute Ram Oil Chains – Crossbeater drive Grease Nipple - Shear Sprocket Ref. Description Grease Nipple - Bale Lift Pivot Pins - (Export Only) PTO –...
  • Page 3 EC Declaration of Conformity conforming to EEC Directive 2006/42/EC Teagle Machinery Ltd. Blackwater Truro Cornwall TR4 8HQ United Kingdom declares in sole responsibility that the Tomahawk 1005 & 1010 Shredder to which this certificate applies conforms to the essential Health and Safety requirements of EEC Directive 2006/42/EC &...

  • Page 4: Safety First

    SAFETY FIRST! 1. READ THE INSTRUCTION BOOK THOROUGHLY 6. SECURE THE PTO GUARD BY MEANS OF before attempting to operate or carry out any CHECK CHAINS to suitable points on the tractor maintenance on the machine. If you do not and machine to prevent the outer plastic shield from understand any part of this manual, ask your dealer rotating.

  • Page 5: Fault Finding Charts

    INDEX INSTRUCTIONS Page SECTION 1 Specifications Explanation of pictograms Safety Left and right hand Use of the Tomahawk Use on the public highway Preparation of the machine Preparation of the tractor Fitting the machine onto the tractor Operating Instructions - Loading including use of the bale lift Operating Instructions -Discharge Machine protection devices Maintenance...

  • Page 6: Specifications

    1. SPECIFICATIONS Specifications Right Hand Chute Sloping Swivel Chute Model 1010 1010 Number Of Crossbeaters Bale Chamber (W x H x L) m 1.7m x 1.01m x 3.46m 1.7m x 1.58m x 3.46m Side Discharge Height - Barrier 2.00 m 2.45 m Giraffe Discharge Height - Max 3.00 m...

  • Page 7: Explanation Of Pictograms

    Power On 2. EXPLANATION OF Bed Chain Speed Light PICTOGRAMS Raise Giraffe Raise Chute Deflector RH Chute Raise Rotate Giraffe Tailgate Clockwise Lower Tailgate Lower RH Chute Rotate Giraffe Long Short Anti-clockwise Chop Chop Lower Giraffe Chute Deflector Bed Chain RH Chute Bed Chain Giraffe Chute...

  • Page 8: Preparation Of The Machine

    3.11 Never put your hand over a hydraulic leak. Oil under pressure may enter the blood stream. Suitable lighting kits are available from Teagle Machinery Ltd through your local Teagle dealer/ 3.12 The shredding of dusty or mouldy material can distributor create dust which may have adverse health effects.
  • Page 9 8. PREPARATION OF THE TRACTOR Proceed as follows: 1.) Measure the distance between the annular groove For good visibility down both sides of the machine when on the tractor output shaft to the annular groove on the working and reversing, the tractor should be fitted with machine input shaft.
  • Page 10 Bales can be loaded into the machine in two ways, using bale as low as possible and remove around the top of a loader or by self-loading using the machine tailgate. If the bale. Rope hooks are positioned on the underside of a loader is used, simply load the bale into the bale the tailgate to tie partially removed twine and netwrap to.
  • Page 11 10.5 Clamp Silage top housing. Fully lower the deflector to keep the width and height of the machine to a minimum. When loading clamp silage, lower the tailgate slightly to give a larger body capacity. The hydraulic oil pressure 11.4 Engaging PTO required to rotate the bed chain will be determined by Engage the PTO with the tractor engine on low idle and the quantity of silage loaded.

  • Page 12: Maintenance

    be indicated by a build up of material above the bale engine has been stopped, the key has been removed restraint. and the machine has come to a rest. Care must be taken when carrying out any maintenance on / around the chopping blades as they are extremely sharp.
  • Page 13 If problems are experienced with either the hydraulic The above lubrication frequencies are based on typical system or electric controls, please contact Teagle daily use for bedding & feeding purposes. Continuous Machinery Ltd. for advice as a separate manual is use for special applications may require more frequent available to cover troubleshooting and repair.

  • Page 14: Optional Extras

    If a malfunction of the system occurs, please contact 16. DISPOSAL Teagle Machinery Ltd or an authorised dealer/distributor At the end of the machine’s working life, the method of for advice. disposal must be within the legislation laid down by the 13.15 Handbrake Adjustment...
  • Page 15 17. FAULT FINDING TOMAHAWK FAULT FINDING CHART – PART 1 Symptom Fault Possible Solutions High power Bale fed too quickly into crossbeaters. Reduce bed chain speed. consumption Knives too aggressive Slope knives backwards using holes provided Rotor will not Bale forced against crossbeaters. Reverse bed chain.
  • Page 16 TOMAHAWK FAULT FINDING CHART – PART 2 Symptom Fault Possible Solutions Shear bolt fails Bolt bushes worn or damaged. Replace with new bushes. repeatedly. Tailgate raised too high forcing bale into Lower the tailgate to allow material in bale chamber crossbeater(s).
  • Page 17 18. PARTS LIST TAILGATE RAM (With Pilot Operated Check Valve) Closed centres 571, Open centres 971, Stroke 400 Ref. Description Part No. Qty. Ref. Description Part No. Qty. Ram assembly CYL1135 Seal kit (items 1,10,11,13 & 14) HYD4813 (Check valve seals not included, see item 16) Wiper seal HYD4517 Locknut M20...
  • Page 18 BRAKED AXLE Ref. Description Part No. Qty. Associated Components Part No. Qty. Ratchet handbrake assembly SC4880 Setscrew M10 x 25 FAS2654P Plain washer M10 FAS2344P Locknut M10 FAS2333 Handbrake adjuster SC4866 Bolt M12 x 40 FAS9680P Rope Collar TRM1038 Locknut M12 FAS2334 Plain nut M10 FAS2303P...
  • Page 19 CHASSIS Ref. Description Part No. Qty. Associated Components Part No. Qty. Chassis SC4800 Setscrew M12 x 25 FAS2677P Locknut M12 FAS2334 Front Plate LH SC4807 Setscrew M10 x 25 FAS2654P Plain washer M10 FAS2344P Locknut M10 FAS2333 Sealing Strip SC4610 Setscrew M10 x 25 FAS2654P Locknut M10...
  • Page 20 FRONT HOUSING & ROTOR Ref. Description Part No. Q’ty. Associated Components Part No. Q’ty. Rotor c\w Paddles SC4617 Item 1 & 2 Paddle (5 Bolt Fixing) SC4616 Setscrew M12 x 30 FAS2678P Locknut M12 FAS2334 Rotor SC4502 Setscrew M14 x 45 FAS2696P Washer 75 x 15 x 10 FAS4805P...
  • Page 21 Ref. Description Part No. Q’ty. Associated Components Part No. Q’ty. Lower Access Panel SC4052 Cup Square Bolt M8 x 20 FAS9241P Plain Washer M8 FAS2343P Locknut M8 FAS2332 Gearbox - Splined Side Output SC4100 Setscrew M14 x 25 FAS2699P Shake Proof Washer M14 FAS9206 Key 18 x 11 x 70 FAS8128...
  • Page 22 SLOPING FLANGE GIRAFFE CHUTE & HOUSING Ref. Description Part No. Qty. Associated Components Part No. Qty. Kit Complete SC4685 ( Items 1 - 22 Excluding Items 10, 11 & 12) Hinged Feed Slide Kit SC4688 ( Items 10, 11 & 12) End Deflector SC4044 Setscrew M12 x 35...
  • Page 23 Ref. Description Part No. Qty. Associated Components Part No. Qty. Chute Ram CYL1084 Pivot Bush - Deflector SC3297 Bolt M12 x 80 FAS9688P Pivot Bush - Ram Body SC4048 Bolt M12 x 90 FAS9690P Plain Washer M12 FAS2345P Locknut M12 FAS2334 Housing Top Front Motor SC4686...
  • Page 24 RIGHT HAND CHUTE & HOUSING Description Part No. Q’ty Associated Components Part No. Q’ty Standard Chute Kit Complete SC4648 Deflector Strip SC3179 Cup Square Bolt M8 x 20 FAS9241P Plain Washer M8 FAS2343P Locknut M8 FAS2332 Deflector SC3102 Bolt M12 x 55 FAS9683P Plain Washer M12 FAS2345P...
  • Page 25 BED CHAIN DRIVE Ref. Description Part No. Q’ty. Associated Components Part No. Q’ty. Gearbox Guard SC4857 Cup Square Bolt M8 x 20 FAS9241P Washer M8 FAS2343P Locknut M8 FAS2332 Retaining Disc SC3226 Bed Chain Speed Indicator SC3227 Plain Washer M12 FAS2345P Disc Spring SPR7012...
  • Page 26 FLOOR ASSEMBLY Ref. Description Part No. Q’ty Associated Components Part No. Q’ty. Floor Section SC4944 Setscrew M12 x 25 FAS2677P Setscrew M12 x 35 FAS2678P Setscrew M12 x 45 FAS2681P Plain Washer M12 FAS2345P Locknut M12 FAS2334 Front Sprocket Scraper SC4949 Setscrew M12 x 30 FAS2678P...
  • Page 27 DECALS Description Part No. Q’ty Description Part No. Q’ty Teagle DL1220 Do not permit riders DL1036 Teagle DL1220 Do not permit riders DL1036 Teagle DL1320 Crushed body DL1041 Teagle DL1320 Crushed body DL1041 Teagle DL1353 Blockage removal tool DL1070 Teagle...
  • Page 28 T1010 CROSSBEATER & DRIVE 1010 TWIN CROSSBEATER & DRIVE Ref. Description Part No. Q’ty. Associated Components Part No. Q’ty. Mid Body Panel LH SC4924 Driveline Spacer 3mm SC4567 Holding Plate SC3337 Setscrew M8 x 20 FAS2627P Plain Washer M8 FAS2343P Spring Washer FAS2353P Shield Ring...
  • Page 29 Ref Description Part No. Q’ty Associated Components Part No. Q’ty Beater End Plate SC4923 12 Setscrew M8 X 20 FAS2627P Locknut M8 FAS2332 1010 Lower Crossbeater SC4939 Hook Ripper SC4219 27 Setscrew M8 X 20 FAS2627P Setscrew M8 X 25 FAS2629P Locknut M8 FAS2332...
  • Page 30 1010 CROSSBEATER UNIT & BODY PANELS Ref. Description Part No. Q’ty. Associated Components Part No. Q’ty. Crossbeater Unit SC4826 Setscrew M10 x 25 FAS2677P Plain Washer M10 FAS2344P Locknut M10 FAS2333 Setscrew M12 x 30 FAS2678P Plain Washer M12 FAS2345P Locknut M12 FAS2334 Top Guard...
  • Page 31 Ref. Description Part No. Q’ty. Associated Components Part No. Q’ty. Inside Panel RH SC4850 Cup Square Bolt M8 x 20 FAS9241P Plain Washer M8 FAS2343P Locknut M8 FAS2332 Setscrew M12 x 25 FAS2677P Plain Washer M12 FAS2345P Locknut M12 FAS2334 Inside Panel LH SC4849 Cup Square Bolt M8 x 20...
  • Page 32 BODY Ref. Description Part No. Qty. Associated Components Part No. Qty. Front Drive Cover SC4629 Setscrew M8 x 20 FAS2627P Cup square bolt M8 x 15 FAS9240P Plain Washer M8 FAS2343P Locknut M8 FAS2332 PTO Guard Plastic PTO1913 1 Setscrew M8 x 20 FAS2627P Plain Washer M8 FAS2343P...
  • Page 33 Ref. Description Part No. Qty. Associated Components Part No. Qty. Side Strengthener SC4846 Bolt M12 x 65 FAS9685P Plain Washer M12 FAS2345P Locknut M12 FAS2334 Rear Side Assy. RH SC4862 Cup Square Bolt M12 x 25 FAS9282P Plain Washer M12 FAS2345P Locknut M12 FAS2334...
  • Page 34 BALE LIFT (EXPORT MARKET ONLY) Ref. Description Part No. Qty. Associated Components Part No. Qty. KIT - Bale Lift Assy. Complete SC4902 Rear Side Assy. RH SC4861 Cup Square Bolt M12 x 25 FAS9282P Plain Washer M12 FAS2345P Locknut M12 FAS2334 Bolt M16 x 90 HT (8.8) FAS9713P...

  • Page 35: Solenoid Valve

    Ref. Description Part No. Q’ty. Associated Components Part No. Q’ty. Pair Of 15mm Clamps HYD1960B 6 Clamp Top HYD1960C Setscrew M8 x 35 FAS2631P 10 Hose Clamp Bent SC4914 11 Hose Clamp Straight SC4913 12 Top Link Post Pin TRM0738 2 Spring Tension Pin 8 x 40 FAS4131 13 Ram Pivot Pin...
  • Page 36 LIGHTS Description Part No. Q’ty Associated Components Part No. Q’ty KIT– Lighting Complete SC4881 Lighting loom EC1125 (includes items 2,3,10, 12 & 13) Tractor to machine lead - Europe EC1101 EC1123 Tractor to machine lead - North America Pin socket EC1102 Socket head cap screw M6 x40 FAS9523...
  • Page 37 ELECTRONIC CONTROLS - LARGE RAISED FLAT BUTTONS Standard Swivel Dual Ref . Description Chute Chute Chop Qty. Associated Components Part No. Qty. Control Box Assembly SC3580 SC3579 SC3579 7.5 A fuse SC3535 SC3535 SC3535 Power cable SC3503 SC3503 SC3503 Cable gland SC3504 SC3504 SC3504...

  • Page 38: Hydraulic Hoses

    HYDRAULIC HOSES...
  • Page 39 Ref Description Part No. Q’ty Associated Components Part No. Q’ty A Valve supply hose HYD2228 2 Bonded seal ½ BSP HYD4204 Male coupling HYD1901 B Pressure line filter to valve HYD2205 1 C Bed motor hose HYD2213 2 D Chute ram hose - outer HYD2043 1 E Chute ram hose - inner HYD2046 1...
  • Page 40 COMER PTO SHAFT – COMBINED SLIP & OVERRUN CLUTCH Description Part No. Ref Description Part No. PTO Shaft complete 540rpm PTO8086 18 M10 x 100mm Bolt FAS2065 PTO Shaft complete 1000rpm PTO8079 19 Spring PTO2076 Tractor end half shaft 540rpm PTO2785 20 M10 Locknut FAS2333...
  • Page 41 COMER PTO SHAFT – WIDE ANGLE C.V. JOINT FOR TRAILED MACHINES Tube Description Part No. Description Part No. PTO Shaft complete 540rpm PTO8085 20 M10 Locknut FAS2333 PTO Shaft complete 1000rpm PTO8088 21 Inner circlip FAS7112 Tractor end half shaft 540rpm PTO2737 Retaining washer PTO2077...
  • Page 42 Braked FAD Axle Assembly Ref. Description Part No. Qty. Ref. Description Part No. Qty. Braked FAD Axle Complete SC4801 Pivot Pin WE0955 Recoil Spring WE0956 FAD Hub Cap WE0952 Oil Seal BRG3073 Crown Nut WE0953 Brake Shoe WE0957 Outer Bearing BRG1237 Split Pin WE0830FADK...
  • Page 43 WIRING DIAGRAM – LIGHTS WIRING DIAGRAM - TRACTOR LEAD...

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