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FireFlex TOTALPAC N2 SUREFIRE Owner's Operation And Maintenance Manual

Double interlock preaction system surefire release and corrosion inhibiting system
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Advanced Integrated Fire Protection System
Owner's Operation
and
Maintenance Manual
D
I
P
S
OUBLE
NTERLOCK
REACTION
YSTEM
S
F
R
URE
IRE
ELEASE
AND
C
I
S
ORROSION
NHIBITING
YSTEM
FM-076E-0-9B

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Summary of Contents for FireFlex TOTALPAC N2 SUREFIRE

  • Page 1 Advanced Integrated Fire Protection System Owner's Operation Maintenance Manual OUBLE NTERLOCK REACTION YSTEM ELEASE ORROSION NHIBITING YSTEM FM-076E-0-9B...
  • Page 2 ® Page ii Integrated Fire Protection System & M WNER PERATION AINTENANCE ANUAL Copyright © 2023 F Systems Inc. All Rights Reserved Reproduction or use of any portion of this manual without express written permission from F Systems Inc. is prohibited. While all reasonable efforts have been taken in the preparation of this manual to assure its accuracy, F Systems Inc.

  • Page 3: Table Of Contents

    ® Page iii Integrated Fire Protection System & M WNER PERATION AINTENANCE ANUAL Table of Contents Double Interlock Preaction System - SureFire Release and Corrosion Inhibiting System General Section ......................Section 1- General description 2- Listings and approvals 3- Applicable standards 4- Environment 5- Features 6- Configuration description...
  • Page 4 ® Page iv Integrated Fire Protection System & M WNER PERATION AINTENANCE ANUAL Control Section ..........................Section 1- Self-contained unit with release control panel 1.1 Product description 1.2 Self-contained unit with Viking VFR-400 release control panel 1.3 Technical data 1.4 Visual Indicators 1.5 Control buttons 1.6 Time and date settings 2- Remotely controlled unit without release control panel...

  • Page 5: General Section

    ® Page 1 of 4 Integrated Fire Protection System General Section - Double Interlock Preaction System - S ® Release 1- General description 2- Listings and approvals This T ® ® integrated fire protection In addition to being fabricated and tested under tight OTAL system by F Systems Inc.

  • Page 6: 5- Features

    ® Page 2 of 4 Integrated Fire Protection System General Section - Double Interlock Preaction System - S ® Release 5- Features 6- Configuration description ® ® preaction system is built around 5.1 General features OTAL the Viking trim using straight through deluge valve The T ®...

  • Page 7: 7- System Release

    ® Page 3 of 4 Integrated Fire Protection System General Section - Double Interlock Preaction System - S ® Release 6.3 ECS ® PSV-D SMART vent 7- System release High purity Nitrogen must be equally distributed throughout 7.1 S ® release the entire sprinkler piping system in order to effectively inhibit corrosion.
  • Page 8 ® Page 4 of 4 Integrated Fire Protection System General Section - Double Interlock Preaction System - S ® Release This page is left intentionally blank. FM-076E-0-22B...

  • Page 9: Mechanical Section

    ® Page 1 of 10 Integrated Fire Protection System ® Mechanical Section - Double Interlock Preaction System - S Release 1- Installation, operation & maintenance instructions 1.2 Preliminary inspection before placing the system in Note: Numbers indicated between brackets refer to figure 4 service DETAILED SYSTEM TRIM SCHEMATICS from this section and AIR SUPPLY.

  • Page 10: Placing The System In Service

    ® Page 2 of 10 Integrated Fire Protection System ® Mechanical Section - Double Interlock Preaction System - S Release 1.4 System Operation 1.3 Placing the system in service 1.4.1 In the SET condition 1. Verify that the main water supply valve (D1) is CLOSED. Verify that the system has been properly drained.

  • Page 11: Emergency Instructions

    ® Page 3 of 10 Integrated Fire Protection System ® Mechanical Section - Double Interlock Preaction System - S Release 1.6 Placing the system back in service after operation 1.4.5 Fail-safe condition 1. Verify that the system has been properly drained. Verify If the release control panel is not operational or a trouble that all automatic sprinklers are set and/or inspector's condition occurs on initiating zone or normally closed...

  • Page 12: Inspections & Tests

    ® Page 4 of 10 Integrated Fire Protection System Mechanical Section - Double Interlock Preaction System - S ® Release 1.7 Inspections and tests 1.7.2 Full flow trip test Performance of a full flow trip test is recommended NOTICE: The owner is responsible for maintaining the fire annually during warm weather.

  • Page 13: Maintenance

    ® Page 5 of 10 Integrated Fire Protection System ® Mechanical Section - Double Interlock Preaction System - S Release 1.7.4 Operation of the optional shut-off valve 1.8.1 Monthly Inspection of the system can be implemented without filling 1. Inspection of gauges (water supply (B12) and priming the system piping network with water.

  • Page 14: Normal Condition

    ® Page 6 of 10 Integrated Fire Protection System ® Mechanical Section - Double Interlock Preaction System - S Release 2- Double interlock preaction system with ® release and corrosion inhibiting system 3. Gauges Note: Numbers indicated between brackets refer to figure 4 DETAILED SYSTEM TRIM SCHEMATICS from this section and a) Water supply pressure (B12) shall not exceed AIR SUPPLY.
  • Page 15 ® Page 7 of 10 Integrated Fire Protection System ® Mechanical Section - Double Interlock Preaction System - S Release ® Figure 1 - T (shown without doors) - Self-contained configuration OTAL See figures 3 and 4 for additional details. Junction Box TBA &...
  • Page 16 ® Page 8 of 10 Integrated Fire Protection System ® Mechanical Section - Double Interlock Preaction System - S Release ® Figure 2 - T (shown without doors) - Remotely controlled configuration OTAL See figures 3 and 4 for additional details. Junction Box TBA &...
  • Page 17 ® Page 9 of 10 Integrated Fire Protection System ® Mechanical Section - Double Interlock Preaction System - S Release ® Figure 3 - T P & ID OTAL Preaction Outlet Towards Sprinklers SMART Vent Assembly PGEN-5 FF Unit Air Compressor Optional Style "A"...
  • Page 18 ® Page 10 of 10 Integrated Fire Protection System Mechanical Section - Double Interlock Preaction System - S ® Release Figure 4 - Detailed system trim schematic Typical double interlock preaction system with S ® release (3" (80 mm) system shown) FIELD CONNECTION TO SPRINKLER PIPING NETWORK To Air Supply System Trim...

  • Page 19: Trim Options

    Page 1 of 2 Integrated Fire Protection System Trim Options Preaction trim options 1. Shut-off valve & sight glass 2. Semi-flanged option The shut-off valve & sight glass option is intended to be When required by the user, T ® unit can be OTAL used for applications where testing of the system operation...

  • Page 20: 3- Anti-Column Device Option

    Page 2 of 2 Integrated Fire Protection System Trim Options 3. Anti-column device option 5. ECS ® in-line corrosion detector ® The model LD-1 anti-column device is an optional trim The ECS in-line corrosion detector is designed to provide component designed for use with preaction sprinkler an early warning indication of internal corrosion activity in system.
  • Page 21 Page 1 of 10 Integrated Fire Protection System Air Supply - Preaction System 1. Cabinet Air Supplies Preaction sprinkler system using pressure 1.2 Air supply Style "A" (refer to figure 3) supervisory or releasing purposes is provided with either Used for initial system piping network filling with volume internal or external supervised air supply.
  • Page 22 Page 2 of 10 Integrated Fire Protection System Air Supply - Preaction System 2. Operation 2.1 Air supply Style "A" or "D1" without external air 2.1 Air supply Style "D1" with external air supply (refer supply (refer to figure 2 or figure 3) to figure 2) To apply initial air pressure To apply initial air pressure...
  • Page 23 Page 3 of 10 Integrated Fire Protection System Air Supply - Preaction System To adjust ECS ® PGEN-5 FF air supply Refer to table 4 and 5 for pressure settings. ® Refer to section ECS PGEN-5 FF pressure monitoring controller (see section CONTROLS).
  • Page 24 Page 4 of 10 Integrated Fire Protection System Air Supply - Preaction System 3. Maintenance and inspection 3.3 ECS ® PGEN-5 FF unit maintenance Important : Advise local authorities of the necessary work over the fire protection equipment. In order to avoid Quarterly accidental water release, it is considered good practice to 1.

  • Page 25: Air Supply

    Page 5 of 10 Integrated Fire Protection System Air Supply - Preaction System Table 2 - System pressure settings for water pressure up to 175 PSI (1207 kPa) Compressor Compressor Air supply External air Low air Very low air System type start stop Style...
  • Page 26 Page 6 of 10 Integrated Fire Protection System Air Supply - Preaction System Table 4 - ECS ® PGEN-5 FF unit pressure settings for water pressure up to 175 PSI (1207 kPa) ® Compressor Compressor PSV-D SMART System type cut-in cut-out vent backpressure Double interlock...
  • Page 27 Page 7 of 10 Integrated Fire Protection System Air Supply - Preaction System Figure 2 - Air supply Style "D1" For initial system piping network filling with volume less than 250 gallons (946 liters) or volume higher than 250 gallons with external air supply.
  • Page 28 Page 8 of 10 Integrated Fire Protection System Air Supply - Preaction System Figure 3 - Air supply Style "A" For initial system piping network filling with volume higher than 250 gallons (946 liters). Pressure relief valve Joint tubing (plug connection applies according to system configuration) TO NITROGEN GENERATOR TO OPTIONAL ACCELERATOR...
  • Page 29 Page 9 of 10 Integrated Fire Protection System Air Supply - Preaction System 4. Air supply options To reset the accelerator device 4.1 Accelerator Make sure the system is properly drained and reset. The Viking Model E-1 accelerator is a quick-opening Observe the upper chamber pressure of the accelerator.
  • Page 30 Page 10 of 10 Integrated Fire Protection System Air Supply - Preaction System 5. Verify that all other trim valves are in their normal A difference in pressure other then slight variation due operating position. to gauge calibration may indicate gauge malfunction, plugged accelerator orifices and/or filters, or other 6.

  • Page 31: Control Section

    Page 1 of 10 Integrated Fire Protection System Control Section 1. Self-contained unit with integrated release control panel 1.1 Product description 1.3 Technical Data ® The release control panel of the T system is OTAL Cabinet an add-on unit that is installed inside the cabinet at the Steel enclosure: Refer to section CABINET for further factory.

  • Page 32: Control Buttons

    Page 2 of 10 Integrated Fire Protection System Control Section 1.5 Control buttons 1.6 Time & date settings SCROLL UP / BUZZER SILENCE and 1. Slide the program switch down to PROGRAM position. SCROLL DOWN / BUZZER SILENCE: 2. Depress the FUNCTION button until the following is When a trouble or supervisory event occurs, a press of this displayed.
  • Page 33 Page 3 of 10 Integrated Fire Protection System Control Section Figure 1 – Cabinet layout CONTROL PANEL SYSTEM AIR PRESSURE MANUAL EMERGENCY RELEASE PRIMING PRESSURE WATER INLET PRESSURE FM-061H-0-126A-1 FM-076E-0-47A...
  • Page 34 Page 4 of 10 Integrated Fire Protection System Control Section Figure 2 - Control equipment layout PGEN-5 FF JUNCTIONS BOX ISOLATING SWITCH (E15) (behind control panel) TB201 TB101 24VDC RS485 SUP 1 SUP 2 ZONE 1 ZONE 2 ZONE 3 ZONE 4 AC IN POWER...

  • Page 35: Electrical Section

    Page 5 of 10 Integrated Fire Protection System Control Section Figure 4 - Junction box layout and detail of wiring routing AC POWER 110/120VAC, 50/60Hz or POWER LIMITED CIRCUITS 220/240VAC, 50/60Hz TBB Terminals All conduits are installed Refer to Electrical Section by the Contractor through for Wiring Diagrams.
  • Page 36 Page 6 of 10 Integrated Fire Protection System Control Section 2. Remotely controlled unit 2.1 Product description Figure 5 – Cabinet layout The T ® preaction remote unit is provided OTAL without release control panel. A field wiring electrical junctions box is integrated with the cabinet for connection of pressure switches, supervisory switches, etc.
  • Page 37 Page 7 of 10 Integrated Fire Protection System Control Section Figure 6 - Junctions box layout for system without release control panel AC POWER Releasing circuit POWER LIMITED CIRCUITS 120VAC, 50/60Hz or TBB Terminals Disconnect switch 220/240VAC, 50/60Hz All conduits are installed by the Contractor through 1/2"...
  • Page 38 Page 8 of 10 Integrated Fire Protection System Control Section 3. ECS ® PGEN-5 FF nitrogen generation control unit Pressure monitoring controller The pressure monitoring controller establishes the cut-in 3.1 Product description (turn-on) and cut-out (turn-off) of the nitrogen generation ®...
  • Page 39 Page 9 of 10 Integrated Fire Protection System Control Section Figure 7 - ECS ® PGEN-5 FF control panel layout Power Switch Smart Vent Switch POWER FAST FILL VENT Compressor Start Counter Fast Fill Switch Compressor Hours Meter Leak Limit Buzzer HOURS Output Flow Gauge (Gauge Valve Behind Panel)
  • Page 40 Page 10 of 10 Integrated Fire Protection System Control Section 3.4 ECS ® PSV-D SMART vent assembly Any adjustments to cut-in and cut-out pressure settings will The ECS ® PSV-D SMART vent assembly is installed affect backpressure regulator settings. ® within the T unit.

  • Page 41: 1- Self-Contained Configurations

    The clapper of the deluge void Listing/Approval and warranty. Consult FireFlex valve opens, filling the outlet chamber and sprinklers Systems before making any change. piping network with water.
  • Page 42 ® Page 2 of 6 Integrated Fire Protection System Electrical Section - Double Interlock Preaction System - S ® Release ® Figure 1 - Field wiring diagrams - Double interlock preaction system with S release WIRING OF INPUT POWER SOURCES OPTIONAL WIRING IN LINE LEGEND...

  • Page 43: 2- Optional Modules

    ® Page 3 of 6 Integrated Fire Protection System Electrical Section - Double Interlock Preaction System - S ® Release 2- Optional Modules 2.1 Relay module ARM-44 The ARM-44 can be factory installed but could also be The ARM-44 is an auxiliary relay module designed to added inside the junction box by a qualified personal.
  • Page 44 ® Page 4 of 6 Integrated Fire Protection System Electrical Section - Double Interlock Preaction System - S ® Release 2.2 Remote Annunciator RA-4410-RC Up to four remote annunciators can be connected to one The RA-44410-RC remote annunciator is designed to control panel.

  • Page 45: 3- Remotely Controlled Configuration

    ® Page 5 of 6 Integrated Fire Protection System Electrical Section - Double Interlock Preaction System - S ® Release 3. Remotely controlled configuration ® ® The T remote controlled unit is OTAL Note : No connection should be made directly in the trim provided without an integrated control panel since all components as this would void warranty and might prevent internal supervisory and releasing devices are to be...
  • Page 46 ® Page 6 of 6 Integrated Fire Protection System Electrical Section - Double Interlock Preaction System - S ® Release 3.1 Releasing circuit disconnect switch A key switch located at the front of the junctions box, allows the user to electrically disconnect the N.C. solenoid valve for maintenance purpose.

  • Page 47: Dimensional Data & Cabinet

    Page 1 of 4 Integrated Fire Protection System Dimensional Data & Cabinet ® 1- Cabinet for T unit OTAL ® The T unit cabinet is made of sturdy 14 gauge OTAL Self-contained steel. Bottom base is made of 11 gauge and 7 gauge steel. A field wiring electrical junctions box is integrated within the Cabinet is available in two (2) sizes: cabinet for connection to detection system, auxiliary contacts...
  • Page 48 Page 2 of 4 Integrated Fire Protection System Dimensional Data & Cabinet Figure 1 - Cabinet and inlets/outlets dimensions TBA, TBB & TBC ØB TBA & TBC CONTROL PANEL (except for Remote Controlled Unit) ØC DRAIN - SCH.40 GR. OUTLET ØA WATER INLET SCH.40 GROOVED OUTLET...
  • Page 49 Page 3 of 4 Integrated Fire Protection System Dimensional Data & Cabinet Figure 2 - Floor anchoring dimensions Table 3 - Floor anchoring dimensions Unit size 2" 37¾" 15" 5" (51mm) (959mm) (380mm) (50mm) 3" 48" 15" (1220mm) (380mm) (80mm) TOP VIEW 4"...
  • Page 50 Page 4 of 4 Integrated Fire Protection System Dimensional Data & Cabinet Figure 5 - Open drain details for single unit Table 5 - Manifold dimensions Unit size Unit OTAL Shown Without 2" 8¾" 13¾" 2" (222mm) (350mm) (50mm) Front Doors (50mm) Unit Drain Pipe 3"...

  • Page 51: Limited Warranty

    Manufacturer with respect to its Tel.: (450) 437-3473 products. This warranty shall not be modified, unless such Fax: (450) 437-1930 modification is made in writing by an executive officer of Toll Free: (866) 347-3353 the Manufacturer. Website: www.fireflex.com FM-076E-0-66A...
  • Page 52 Page 2 of 2 Integrated Fire Protection System Limited Warranty User Notes FM-076E-0-66A...

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