1. Manuals
  2. Brands
  3. Haldex Manuals
  4. Diagnostic Equipment
  5. TPMS 2.0
  6. Installation manual

Haldex TPMS 2.0 Installation Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
INSTALLATION GUIDE
Innovative Vehicle Solutions

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the TPMS 2.0 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Haldex TPMS 2.0

Summary of Contents for Haldex TPMS 2.0

  • Page 1 INSTALLATION GUIDE Innovative Vehicle Solutions...
  • Page 2 A teaching aid following supervision of a Haldex Duplication, translation and reprinting are prohibited › › engineer. without permission from Haldex Brake Products. › A reminder of the correct procedure of Haldex TPMS 2.0 installation. Innovative Vehicle Solutions 2023...

  • Page 3: Table Of Contents

    Receiver Control Unit (RCU) supply cable ......................24 Standard configurations ............................. 34 Standard configuration - ADR ..........................40 Painting ................................41 Enabling and Configuring the TPMS 2.0 ......................42 TPMS 2.0 Smart DIAG application ........................45 2023 Innovative Vehicle Solutions...

  • Page 4: Introduction

    (WUS) and is used to force the WUS to send it's unique identification code (ID) to the RCU. Haldex TPMS 2.0 at a glance The Haldex TPMS 2.0 monitors both the pressure and the temperature of each individual trailer tire and is compatible with the Haldex EB+ 4.0 EBS for trailers.

  • Page 5: Specifications

    Installation guide TPMS 2.0 Specifications TPMS 2.0: Electronic features Data Power supply 12-24 V Temperature range -20°C to +85°C Storage range temperature 0°C to +40°C RCU nominal current 30 mA (max) System maximum current (i.e. 2 x RCU) 600 mA (peak)

  • Page 6: Tpms 2.0 Components

    P/N 815 058 001 Wheel unit sensor (WUS) The TPMS 2.0 wheel unit sensor (WUS) is a pressure sensor which is clamped inside the tire using a velcro belt. It measures the pressure and temperature inside the tire and transmits all the measurements by radio P/N 042 7272 19 frequency (RF) to the RCU.
  • Page 7 WUS positions into the RCU. TPMS 2.0 Smart Box The TPMS 2.0 Smart Box is connected to the mobile phone and used to read the TPMS wheel sensor ID's. P/N 815 063 001 Bracket Bracket as per "Bracket specifications"...

  • Page 8: Mounting The Wus (Belt Version)

    TPMS 2.0 Installation guide Mounting the WUS (Belt version) The TPMS 2.0 wheel unit sensor (WUS) can be mounted on all tire rims compliant to national and international tire standards from 17.5 up to 24 inches diameter. Tire standards: European tire and rim technical organisation (ETRTO) ›...
  • Page 9 Installation guide TPMS 2.0 Examples of major mounting problems Example 1 There is a limitation of the mounting of the WUS on small width drop centre tire rims. Do not mount the WUS, if the flat width available in the drop centre is below 25 mm.
  • Page 10 Example 2 Mounting with a wrong position on a conical rim profile. On a conical rim profile, always locate the TPMS 2.0 WUS on the lower perimeter to avoid sliding Sliding under vibration Note: The angle between the sensor and the wheel axis must stay below 15° in order to avoid bad acquisition of the acceleration level by the sensor.
  • Page 11 Installation guide TPMS 2.0 Mounting the wheel unit sensor Precaution before mounting operation Do not use the wheel unit sensor after a drop of › more than 1 meter Storage temperature between 0°C and 30°C › It is forbidden to use water pressure jet on the WUS ›...
  • Page 12 TPMS 2.0 Installation guide Wheel Unit Sensor (WUS) orientation When installing the wheel unit sensor (WUS) onto the tire rim, ensure that the orientation according to the "embossed arrow" marking on the WUS is followed. Fitted WUS orientation shown by...

  • Page 13: Twin Wheel Mounting

    Installation guide TPMS 2.0 Twin wheels mounting Important: It is recommended to mount the twins wheels with an angle shift about 180°. Therefore WUS on external on this couple of wheels, wheel units are set as far wheel as possible from each other (this position offers an optimized radio frequency performance).

  • Page 14: Mounting The Tire

    TPMS 2.0 Installation guide Mounting the tire Tire mounting precautions Tire mounting should only be completed by a qualified tire technician. Before any mounting operation of the tire, make sure that the WUS has been correctly mounted and tightened to the rim.

  • Page 15: Removing The Tire From The Rim

    Operator using the rotational tool to push out the tire from the rim. The operator has must look for the WUS (TPMS 2.0 sensor) in the drop centre of the rim well when the first side wall is pushed enough. This is to ensure that the WUS is not damaged by the machine or tire.

  • Page 16: Receiver Control Unit (Rcu)

    Installation guide Receiver Control Unit (RCU) In compliance with UNECE Regulation 141, the TPMS 2.0 RCU will warn the driver in the event of a low-pressure or TPMS malfunction. A maximum of 12 wheel unit sensors can be programmed to 1 RCU – if more wheels are required per trailer, additional RCUs (up to 3) can be linked together.
  • Page 17 Installation guide TPMS 2.0 Warnings from TPMS Low Pressure The low pressure warning is mandatory to achieve compliance with UNECE R141. This will raise a warning at a user configurable threshold (minimum 80%) below the recommended tire pressure. This will raise a malfunction lamp.
  • Page 18 TPMS 2.0 Installation guide RCU Configuration table Config No. of Number of wheels per axle Total No. of No. of axles no. of RCUs supported Axle 1 Axle 2 Axle 3 Axle 4 Axle 5 sensors required spares (front) Innovative Vehicle Solutions...
  • Page 19 Installation guide TPMS 2.0 Part Material Characteristic All electronic parts 1 Housing Thermoplastic Black 1 Cover Thermoplastic Black 3 Silent-blocks EPDM Black 3 Spacers Stainless steel Up to M6 screw Housing Silent Block Spacer Cover 2023 Innovative Vehicle Solutions...
  • Page 20 RF communication and reduce areas of non-receipt. RCU uses an internal RF antenna for receiving TPMS 2.0 message from sensors, RF antennas are very sensitive to close objects (especially metallic objects / obstructions / shields include harnesses / cables etc), that’s why it’s mandatory to keep a minimum clearance about 5cm around RCU as shown on the figure below.
  • Page 21 Installation guide TPMS 2.0 Location of receiver (s) must follow the recommendations below: The RCU must be fixed horizontally and upside down (RCU antenna side facing the ground) › › Receiver location must be placed in the central point between the wheels that contain a WUS Receiver must be aligned on the vehicle central axis ›...

  • Page 22: Receiver Control Unit (Rcu) Mounting

    TPMS 2.0 Installation guide RCU mounting Before installation, the vehicle must be secured in a parking position, and the working zone must be clean with sufficient light. Vertical surface Bracket specification: Length at the vender discretion Material: 304L or equivalent at the vender discretion ›...
  • Page 23 Installation guide TPMS 2.0 RCU mounting bracket example The RCU should be mounted on an appropriate bracket on a plain flat surface on the vehicle chassis. The RCU must be fixed horizontally and upside down (RCU antenna side facing the ground).

  • Page 24: Receiver Control Unit (Rcu) Supply Cable

    TPMS RCU has to be connected to +12V or +24V using the EB+ 4.0 H-CAN. The TPMS RCU and EB+ 4.0 EBS must share the same ground. Note: This cable has a minimum curvature radius about 80 mm. Cable options Power cable versions for the TPMS 2.0 RCU: Description Part number Length TPMS 2.0 to EB+ 4.0 cable (Terminated)
  • Page 25 CAN-Low CAN Connector TPMS Connector Blue CAN Connector TPMS Connector TPMS 2.0 to EB+ 4.0 cable (Unterminated) - 844 536 012 - length 1.2 m Haldex H-CAN to Haldex TPMS 2.0 cable Pin allocation Colour Function From connector From pin...
  • Page 26 TPMS 2.0 Installation guide TPMS 2.0 (bare wire) - 844 537 060 - length 6 m Power cable to second TPMS 2.0 RCU Pin allocation Colour Function From connector From pin To connector To pin CAN Connector TPMS Connector 1 & 6...
  • Page 27 EB+ 4.0 unit, ensure correct polarity is maintained. EB+ 4.0 H-CAN cable connection Haldex EBS connector - blanking plugs removal The ECU is supplied with green blanking plugs. These require to be removed to allow fitment of additional sensors or permitted ancillary equipment.
  • Page 28 TPMS 2.0 Installation guide Haldex EBS connector - cable insertion Ensure that both the cable connector and the ECU connector are clean and dry before assembly. Rotate the cable connector, so that the locking tag is Locking tag facing the bottom of the EB+ 4.0 Push the cable connector into the ECU connector.
  • Page 29 Installation guide TPMS 2.0 Haldex EBS connector - cable removal Locate the locking tag position.for the connector to be removed. Locking tag With a tool having a flat end of Ø3-2 mm insert and press in locking tab of the connector. While depressed pull out the connector from ECU housing.
  • Page 30 TPMS 2.0 Installation guide Haldex EBS cable routing The route of all of the cables from the ECU connector should not start to bend so that the connectors are strained. Ensure stated minimum distance is not exceeded. Allow distance of 120 mm (minimum) before bending of cable.
  • Page 31 2.0 RCU connector are clean and dry before assembly. Pull the yellow part of the cable connector to unlock. Pull to unlock the connector Attach the cable to the TPMS 2.0 RCU. Push the cable onto the RCU connector Ensure the correct polarity is maintained Push the yellow part of the cable connector to lock the cable onto the TPMS 2.0 RCU...
  • Page 32 Pull the yellow part of the cable connector to unlock the cable from the TPMS 2.0 RCU. Pull to unlock the connector Pull to remove the cable from the TPMS 2.0 RCU. Pull to remove the cable Note: Ensure that the cable connector is kept clean and ›...
  • Page 33 Installation guide TPMS 2.0 RCU Power supply routing The cable must be fastened between 100mm and 200mm away from its RCU starting point. Verify that no tension stress is applied onto the harness between RCU connector and the fixation point onto the vehicle chassis and after connection of the harness connector onto the RCU connector.

  • Page 34: Standard Configurations

    Installation guide Standard configurations The following diagrams are for illustration of different configurations only and do not depict the recommended EB+ 4.0 EBS, TPMS 2.0 RCU and other product locations. Semi-trailer - EB+ 4.0 / ABS 4.0 standard installation EB+ 4.0...
  • Page 35 Cable ref Cables description Part numbers CAN Y-splitter cable 844 542 001 TPMS 2.0 to EB+ 4.0 (Terminated) 844 534 012 CAN to telematics (Terminated) 844 521 120 Note: Termination turned 'on' using software Note: Alternative CAN terminations will have to be considered if different cable lengths as shown are used.
  • Page 36 Centre axle trailer - EB+ 4.0 / ABS 4.0 standard installation EB+ 4.0 Cable ref Cables description Part numbers TPMS 2.0 to EB+ 4.0 (Terminated) 844 534 012 Centre axle trailer - EB+ 4.0 / ABS 4.0 installation (example) EB+ 4.0 EB+ Info Centre...
  • Page 37 Cable ref Cables description Part numbers CAN Y-splitter cable 844 542 001 TPMS 2.0 to EB+ 4.0 (Terminated) 844 534 012 CAN to telematics (Terminated) 844 521 120 Note: Termination turned 'on' using software Note: Alternative CAN terminations will have to be considered if different cable lengths as shown are used.
  • Page 38 TPMS 2.0 Installation guide Full trailer - EB+ 4.0 / ABS 4.0 standard installation EB+ 4.0 RCU 2 RCU 1 (Main) Cable ref Cables description Part numbers CAN Y-splitter cable 844 542 001 RCU 1 TPMS to EB+ 4.0 (Terminated)
  • Page 39 EB+ Info Centre Cable ref Cables description Part numbers CAN Y-splitter cable 844 542 001 RCU 1 TPMS 2.0 to EB+ 4.0 (Unterminated) 844 536 012 RCU 2 TPMS 844 537 xxx H-CAN to Info Centre 2 (Terminated) 844 551 025...

  • Page 40: Standard Configuration - Adr

    › The Haldex Tire Pressure Monitoring System (TPMS) Wheel Unit Sensor (WUS) is installed to the wheel rims of trailers to measure air pressure and temperature. While the tire is fully inflated, and the bead of the tire is sealed to the rim, the WUS is not exposed to explosive gas atmospheres under normal operating conditions.

  • Page 41: Painting

    Water based paint is preferred › › TPMS 2.0 RCU operating temperature range shall be -40°C to +70°C (-40°F to +158°F). To facilitate paint baking, a single non-operational (no power or air pressure) excursion up to a maximum of ›...

  • Page 42: Enabling And Configuring The Tpms 2.0

    Enabling and configuring the TPMS 2.0 Enabling EB+ 4.0 and TPMS 2.0 using DIAG++ When EB+ 4.0 EBS is fitted to the trailer, the TPMS 2.0 must be enabled using DIAG++ before configuring the TPMS. The DIAG++ software and operators guide can be downloaded from the Haldex.com website.
  • Page 43 Installation guide TPMS 2.0 Step 2: Enable TPMS 2.0 using DIAG++ The TPMS 2.0 enable option in DIAG++ is available in Select CAN options tab ECU -> EDIT -> CAN Options Procedure: a. Select CAN options tab b. Select TPMS Gateway tick box c.
  • Page 44 Installation guide Configuring TPMS 2.0 using the mobile Smart DIAG Application When TPMS 2.0 is fitted to the trailer, it is configured using the mobile Smart DIAG application. Note: The mobile Smart DIAG application can only be used on Android devices.

  • Page 45: Tpms 2.0 Smart Diag Application

    Configure the trailer type › › Assign the TPMS RCU Assign the TPMS wheel sensors › Settings: › Used to configure the TPMS system units About: Used to display the Haldex Smart Diagnostic application revision › 2023 Innovative Vehicle Solutions...
  • Page 46 TPMS 2.0 Installation guide Settings Click on the "Settings" icon to configure the TPMS system units Units Pressure (select from): › Kilopascals (kPa) › Pounds per square inch (PSI) › Temperature (select from): › Celsius Fahrenheit › Devices (select from): Frequency - 434 MHz only ›...
  • Page 47 Click on the "System Configuration" icon to start Step 1: Step 2: Step 3: Connect the TPMS 2.0 Smart Box (815 063 TPMS 2.0 Smart Box connected to the mobile Click "OK" button to allow access 001) to a mobile phone (Android operating...
  • Page 48 TPMS 2.0 Installation guide Step 4: Identify and select the trailer to be programmed. Screen overview Home button Click "Home" button to return to the home page TPMS RCU number (3, 2 or 1) Maximum of 1 x RCU per group for 3 x axles...
  • Page 49 Installation guide TPMS 2.0 Click and drag the screen left and right or click on the trailer layout selection arrows until the correct layout is displayed from the options shown below. Trailer Type: Semi Trailer Trailer Type: Semi Trailer Trailer Type: Semi Trailer...
  • Page 50 TPMS 2.0 Installation guide Twin wheels selection Click on the Click on the "box" next to the appropriate axle to axle box create a twin wheel axle. Twin wheel examples: Trailer Type: Semi Trailer 1 x axle (twin wheels) 1 x RCU (No.3)
  • Page 51 Installation guide TPMS 2.0 Spare wheel (s) selection Click on the "box" next to the appropriate axle to add Click on the spare a spare wheel to the layout. wheel selection box Spare wheel examples: Trailer Type: Semi Trailer 1 x axle 1 x spare wheel selected 1 x RCU (No.3)
  • Page 52 TPMS 2.0 Installation guide Step 5: Set Receiver Example 1: Semi trailer - 1 x axle Send the chosen trailer layout to a TPMS RCU Step 5c Step 5b Step 5a Ping has started Click "PING" Click "Next" on the chosen trailer Wait for RCU "Ping"...
  • Page 53 Installation guide TPMS 2.0 Step 5: Set Receiver Example 2: Semi trailer - 1 x axle + 1 x spare wheel Send the chosen trailer layout to a TPMS RCU Step 5a Step 5b Step 5c Click "Next" on the chosen trailer Click "PING"...
  • Page 54 TPMS 2.0 Installation guide Adjusting the axle configuration settings Upon successful completion of the "Set Receiver" step 5, if neccessary, the recommended pressure and warning thresholds per axle can be adjusted according to the tyre manufacturers / OEM recommendations. The user can adjust the following:...
  • Page 55 Installation guide TPMS 2.0 Configuration setting procedure Step 1: Click the number shown on the axle (e.g. 8.0) Step 2: Adjust the settings as required Step 3: Click "Done" to save the settings Click "Cancel" to exit without saving settings...
  • Page 56 Step 6a Step 6b Step 6c Click on the wheel to be assigned Hold the TPMS 2.0 Smart Box next to the Click on the sensor ID to assign it to the wheel containing the TPMS wheel sensor selected wheel.
  • Page 57 Step 6a Step 6b Step 6c Click on the wheel to be assigned Hold the TPMS 2.0 Smart Box next to the Click on the sensor ID to assign it to the wheel containing the TPMS wheel sensor selected wheel.
  • Page 58 Step 6g Step 6h Step 6i Hold the TPMS 2.0 Smart Box next to the Click on the sensor ID to assign it to the Repeat steps 6f to 6h until all of the spare spare wheel containing the TPMS wheel selected wheel.
  • Page 59 Installation guide TPMS 2.0 Step 7: Switching of assigned wheel sensor ID's Example 1: Semi trailer - 1 x axle Any of the assigned TPMS wheel sensor ID's can be switched to a diifferent wheel location. Wheel ID Wheel sensor ID...
  • Page 60 TPMS 2.0 Installation guide Step 7: Switching of assigned wheel sensor ID's Example 2: Semi trailer - 1 x axle + 1 x spare wheel Any of the assigned TPMS wheel sensor ID's can be switched to a diifferent wheel location.
  • Page 61 Installation guide TPMS 2.0 Step 8: Write TPMS configuration Example 1: Semi trailer - 1 x axle The assigned TPMS wheel sensor ID's must now be written to the TPMS RCU. Step 8a Step 8b Step 8c Click "WRITE" Write process has started...
  • Page 62 TPMS 2.0 Installation guide Step 8: Write TPMS configuration Example 2: Semi trailer - 1 x axle + 1 x spare wheel The assigned TPMS wheel sensor ID's must now be written to the TPMS RCU. Step 8a Step 8b Step 8c Click "WRITE"...
  • Page 63 Installation guide TPMS 2.0 Store / share 1. Store The configuration is stored to the device as text file for later review. This can be used to check the written configuration without the need to use the tool to read back from RCU. Can NOT be used to load into the tool for re-writing –...
  • Page 64 TPMS 2.0 Installation guide Store / share 2. Share The configuration is stored to the device as text file for later review. This can be used to check the written configuration without the need to use the tool to read back from RCU. Can not be used to load into the tool for re-writing –...
  • Page 65 Installation guide TPMS 2.0 Restart 1. Restart Restart will go back to the beginning and clear all data. Step A Step B Step C Select Restart Click "Leave" to exit the application TPMS home page back to the TPMS home page (stored configuration information is deleted) Click "Stay"...
  • Page 66 TPMS 2.0 Installation guide About Click on the About icon to display the Haldex Smart Diagnostic application revision. Innovative Vehicle Solutions 2023...
  • Page 67 Installation guide TPMS 2.0 Notes ..................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................2023 Innovative Vehicle Solutions...
  • Page 68 Nashik Tel.: +91 253 66 99 501 Fax: +91 253 23 80 729 ©2022, Haldex AB. This material may contain Haldex trademarks and third party trademarks, trade names, corporate logos, graphics and emblems which are the property of their respective companies. The...

Table of Contents