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Summary of Contents for Kimray R2L ACTUATOR
- Page 1 HIGH PRESSURE CONTROL VALVE R2L ACTUATOR...
- Page 2 Kimray products or services described herein or their use or application. All sales are governed by our terms and conditions, which are available on request. Kimray reserves the right to modify or improve the designs or specifications of such products at any time without prior notice. ©2015 Kimray Inc.
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Page 3: Table Of Contents
HIGH PRESSURE CONTROL VALVE Model: R2L ACTUATOR Installation, Operation & Maintenance Guide Contents Before you start . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 A1 Scope . -
Page 4: A Before You Start
DO NOT remove the Actuator from the valve while the Do not install, operate, or maintain a R2L adapter valve is still pressurized . without being fully trained and qualified with the Kimray installation, operation and maintenance manual . Always wear protective gloves, clothing, and eyewear... -
Page 5: A6 Special Tools & Equipment
SPECIAL TOOLS & EQUIPMENT NOTICE: The Kimray R2L Actuator DOES NOT require special tools for disassembly, inspection and assembly . Kimray reserves the right to modify or improve the special tools & equipment designs or specifications at anytime without notice. www.kimray.com... -
Page 6: A7 Orientation
Adjusting Screw Assembly Dust Cover Stem Carrier Travel Indicator Assembly Thrust Bearing Races Cam Followers Screws Thust Bearings Guide Rods Kimray reserves the right to modify or improve the designs or specifications of such products at anytime without notice. www.kimray.com... -
Page 7: Installation
Start-up & Test If the Actuator has been shipped separately for installation WARNING: on a Kimray Valve Body, or if the Actuator was removed for maintenance, mount the Actuator by following the Before any service, be certain that the valve is fully instructions presented in this section . -
Page 8: Disassembly
Lightly grease inside O-Ring, roll into groove of Lower Adjustment Screw (Item Remove Wiper (Item 4) . 1) . Tip: NOTE: Use Kimray replacement parts only. At this point, lightly grease the outside O-Ring before install (Item 2) . Fig . 3-1 Item Description Part No . -
Page 9: Inspection
HIGH PRESSURE CONTROL VALVE Model: R2L ACTUATOR Installation, Operation & Maintenance Guide INSPECTION Inspection & Cleaning NOTE: Check Cam Followers and Stem Carrier for excessive wear . Inspect: If Thrust Bearings are dry, apply grease or replace if necessary . -
Page 10: Assembly
HIGH PRESSURE CONTROL VALVE Model: R2L ACTUATOR Installation, Operation & Maintenance Guide ASSEMBLY Mounting Yoke, Adjustment Screw, O-Ring Hand start the Lower Adjustment Screw into the Mounting Yoke, lightly grease O-Ring before placing onto Mounting Yoke O-Ring groove . See Fig . 5-1 NOTE: Flip Mounting Yoke over and use a 7/8 in . -
Page 11: Spring Disc, Stem, Guide Rods, Stem Carrier
HIGH PRESSURE CONTROL VALVE Model: R2L ACTUATOR Installation, Operation & Maintenance Guide ASSEMBLY Spring Disc, Stem, Guide Rods, Stem Carrier Install Stem into Adjustment Screw . Hand start the Guide Rods into Yoke . DO NOT tighten fully . For 2 in . (four required), stack two Disc Spring onto Stem Place Stem Carrier onto Guide Rods . -
Page 12: Bearing Support
HIGH PRESSURE CONTROL VALVE Model: R2L ACTUATOR Installation, Operation & Maintenance Guide ASSEMBLY Bearing Support Place Bearing Support onto Guide Rods . See Fig . 7-1 Fig . 7-1 www.kimray.com... -
Page 13: Race Bearing, Thrust Bearing, Rotary Shaft
HIGH PRESSURE CONTROL VALVE Model: R2L ACTUATOR Installation, Operation & Maintenance Guide ASSEMBLY Race Bearing, Thrust Bearing, Place Race onto Bearing Support followed by Thrust Rotary Shaft & Cam Followers Bearing and another Race onto Thrust Bearing . See Fig . 8-1 Place Rotary Shaft into Bearing Support . -
Page 14: Cover, Flange Adapter, Rod Wiper
Install Flange Adapter onto assembly . Ensure O-Ring is not pinched . See Fig . 9-2 Flange Adapter NOTE: Kimray recommends using O-Ring pick. Thread Lock Nuts onto Guide Rods and tighten with wrench . Fig . 9-2 Install Indicator Scale on Yoke assembly and Coupling Block and Pointer on Stem . -
Page 15: Testing
HIGH PRESSURE CONTROL VALVE Model: R2L ACTUATOR Installation, Operation & Maintenance Guide TESTING 11 Actuator Test NOTE: Use an open ended wrench to ensure assembly functions properly without binding . www.kimray.com... - Page 16 HIGH PRESSURE CONTROL VALVE Model: R2L ACTUATOR Installation, Operation & Maintenance Guide Page left blank www.kimray.com...
- Page 17 Kimray is an ISO 9001- certified manufacturer. Kimray quality assurance process maintains strict controls of materials and the certification of parts used in the Kimray R2L actuator. Please visit our website for up to date product data www.Kimray.com ‡ Configuration of Back Pressure Valve is a trademark of Kimray, Inc.
- Page 18 Kimray.com © 2015 Kimray Inc., RM:0009 Issued 3/23...
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