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INSTALLATION AND
SERVICING
VICEROY GTS
8 - 14
When replacing any part on this appliance, use only spare parts that you can be assured conform to the safety and performance
specification that we require. Do not use reconditioned or copy parts that have not been clearly authorised by Ideal.
For the very latest copy of literature for specification and maintenance practices visit our website www.idealcommercialboilers.com
where you can download the relevant information in PDF format.
June 2018
UIN 203621 A05
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Related Manuals for ideal commercial VICEROY GTS 8
Summary of Contents for ideal commercial VICEROY GTS 8
- Page 1 INSTALLATION AND SERVICING VICEROY GTS 8 - 14 When replacing any part on this appliance, use only spare parts that you can be assured conform to the safety and performance specification that we require. Do not use reconditioned or copy parts that have not been clearly authorised by Ideal. For the very latest copy of literature for specification and maintenance practices visit our website www.idealcommercialboilers.com where you can download the relevant information in PDF format.
- Page 2 GENERAL Table 1 Performance Data Boiler GTS 8 GTS 9 GTS 10 GTS 11 GTS 12 GTS 13 GTS 14 Number of Sections Maximum Heat Output Btu/hx10 1330 1535 1842 2047 2286 2457 2661 Minimum Heat Output Btu/hx10 1024 1330 1535 1842 2047...
- Page 3 GENERAL CONTENTS Viceroy GTS Gas and Fuel Oil Assembly..............13-26 Destination Countries: GB, IE Boiler Clearances..............7 Burner Connection............13 Commissioning and Testing........30,31 Electrical Connections............27 Electrical Supply..............5 Flue Installation..............5 Fluing................12 Gas Safety Regulations ...........4 Gas Supply.................4 Hydraulic Resistance.
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Page 4: Safe Handling Of Substances
GENERAL SAFETY with atomising oil burners. Current Gas Safety (Installation and Use) Regulations or EN 304 Test code for heating boilers for atomizing oil rules in force. burners. It is law that all gas appliances are installed and serviced by a 73/23 EEC Low voltage directive. -
Page 5: Water Circulation System
GENERAL It is the responsibility of the installer to ensure, in practice, that Conversely, when the system cools, water previously expelled is products of combustion discharging from the terminal cannot drawn back from the tank into the system together with a quantity re-enter the building or any other adjacent building through of dissolved oxygen. -
Page 6: Boiler Dimensions
GENERAL BOILER DIMENSIONS vic9105 Internal diameter (mm) Mk : Tapped connection - Front section : 455 1 Heating outlet - weld - Intermediate section : 530 2 Heating return - weld Equivalent diameter (mm) : 573 3 Rp 2 draining outlet - plugged 4 Sludge removal hole O Rp 2 1/2 - plugged Boiler GTS 8... -
Page 7: Boiler Clearances
GENERAL BOILER CLEARANCES The minimum dimensions as indicated must be respected to Recommended minimum clearances are as follows: ensure good access around the boiler. Rear 1000mm or adequate space to make the flue connections Note. To allow the inlet of the combustion air, the boiler room and access to the flue sample point, drain connection, flue and smokehood cleanout doors and any safety or control must be adequately ventilated, the section and the location of... -
Page 8: Boiler Water Connections
GENERAL VENTILATION ventilation is required then consult BS 6644. The supply of air by mechanical means to a space housing the Safe, efficient and trouble-free operation of conventionally boiler should be by mechanical inlet with natural or mechanical flued gas boilers is vitally dependent on the provision of an extraction. -
Page 9: Filling The System
GENERAL FILLING THE SYSTEM Filling shall be performed with a low flow rate from a low point in addition to automatic air vents which bleed the system when it is the boiler room in order to ensure that all the air in the boiler is operating. -
Page 10: System Design
GENERAL SYSTEM DESIGN Minimum Water Flow Design Flow Rates Minimum Flow Rates The following table gives the flow rate required for each boiler It may be necessary to fit a shunt pump to ensure minimum based on a design temperature difference of 11ºC (20ºF) flow rates. - Page 11 GENERAL SYSTEM DESIGN CONTINUED 25 7 Note. Minimum static head requirements with limit thermostat set at 110ºC (230ºF) is 2.5m. The example illustrated is intended as a general guide only. Ideal Boilers will be pleased to advise on specific applications. Design and minimum flow rate tables are shown Frame 8.
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Page 12: Installation
INSTALLATION 10 FLUING According to the output, the difference between the temperature of the flue gas and the ambient temperature can be as low as 160ºC. The installer will have to respect all of the usual precautions (dilution - piping - T for removal of condensation) in order to prevent deterioration of the chimney. -
Page 13: Burner Connection
INSTALLATION 12 BURNER CONNECTION Burner Door Opening and Fixings Gas Supply The gas supply MUST be sized in accordance with British Gas recommendations. The Local Gas Authority should be contacted, at a stage prior to actual installation, for any advice or information Baffle turbul required. - Page 14 INSTALLATION 14 PREPARING THE BASE FRAME AND FITTING THE BASE INSULATION 1. Remove the nuts and bolts holding the base frame components in their packed form. 2. Locate the crossmembers under the longtitudal members. 3. Secure the cross member with the nuts, bolts and two washers.
- Page 15 INSTALLATION 16 PREPARING THE REAR SECTION 1. Clean the nipple ports and nipples with cleaning fluid. 2. Coat them with the lubricant supplied with the sections. 3. Drive in the two nipples gently. vic7090 17 ASSEMBLING THE SPECIAL INTERMEDIATE SECTION Note.
- Page 16 INSTALLATION 19 FITTING THE ASSEMBLY RODS AND UPPER CASING SUPPORTS 1. Fit the upper assembly rods (body accessories pack) in the 3. Fix the upper casing supports (pack MP4) and the upper order given in the appropriate diagram. crosspieces (packs IE70, MP2, MP3, MP5) with the assembly rods.
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Page 17: Hydraulic Test
INSTALLATION 20 HYDRAULIC TEST After assembling the boiler body, the installer must carry out a water tightness test at a hydraulic pressure of 1.5 times the design pressure for a period of 30 minutes. The test must be done at room temperature. 1. - Page 18 INSTALLATION 21 FITTING THE SMOKEHOOD 1. Fix the flue outlet spigot (body accessories pack) to the smokehood using four M12x40 bolts, nuts and washers. 2. Screw in the two threaded rods (body accessory pack) M12x175 for the flue outlet. vic7099 3.
- Page 19 INSTALLATION 23 FITTING THE THERMOSTAT SENSOR POCKET, PLUGING THE UNUSED TAPPING AND PREPARATION FOR FITTING THE FLUE CLEANOUT AND BURNER DOORS 1. Screw in the lower plug and upper plug with the sensor tube. 2. Screw in and tighten the eight M12x50 studs for the cleaning doors.
- Page 20 2. Important: Interlock the baffles one into another before placing them in the flue way. vic7098 Baffles (by flue way) Viceroy GTS 8 Viceroy GTS 9-10 Viceroy GTS 11-12 Viceroy GTS 13-14 pack IE 30 pack IE 31...
- Page 21 INSTALLATION 26 FITTING THE CASING SUPPORTS 1. Fix the lower casing supports to the framework using one M8x25 bolt and lock washer for each support. Note. For pre-assembled boilers loosen Note. the base frame securing bolts. The quantity varies according to the boiler length. vic7117 vic7102 HM 8x25...
- Page 22 INSTALLATION 28 ASSEMBLING THE WIRING DUCTS AND FRONT TOP PANEL 1. Fit the left and right wiring ducts, respecting the assembly direction and attach each to the casing support using one M5x12 bolt and lock vic7104 washer at each support. 2.
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Page 23: Installing The Control Panel
INSTALLATION 30 INSTALLING THE CONTROL PANEL 1. Route the sensors through the left or right hand opening in Rear Front the front top panel. 2. Route the burner leads through the other opening in the front top panel. 3. Lower the control panel onto the location buttons nearer the front and slide the control panel forwards. - Page 24 INSTALLATION 32 ASSEMBLING THE CASING SIDE PANELS 1. Position the front side panels (length 520) in the lower casing supports, then hook onto the wiring ducts. 2. Fix at the sides onto the lower casing supports using M5x12 bolts and lock washers and at the front top panel using self tapping screws and lock washers.
- Page 25 INSTALLATION 34 ASSEMBLING THE REAR PANELS 1. Hook the middle rear panel onto the side panel buttons 2. Secure onto the side panels using two self tapping screws and lockwashers without tightening them. 3. Hook the left and right upper rear panels onto the side panel buttons.
- Page 26 INSTALLATION 36 ASSEMBLING THE FRONT PANELS 1. Hook the left and right lower front panels on the side panel 3. Position the upper front cover lower edge behind the front buttons. casing support and hook it over the front top cover. 2.
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Page 27: Electrical Connections
INSTALLATION 39 ELECTRICAL CONNECTIONS WARNING. The boiler must be earthed. WARNING. The electrical connections must be made by a qualified professional. The electrical wiring has been carefully All connections must be made using the terminal blocks provided checked in the factory and the internal connections of the for this purpose at the back of the boiler control panel. -
Page 28: Wiring Diagram
INSTALLATION 42 WIRING DIAGRAM DJ10A TCH2 TCH1 BA 6 BA 7 BA 8 BA 9 BA 10 BA 11 BA 12 BA 4 vic9125 Burner Connection strip DJ10A 10A circuit-breaker Live Neutral TCH1 Stage 1 boiler thermostat TCH2 Stage 2 boiler thermostat Safety thermostat Alarm indicator Burner switch... -
Page 29: Fuel Oil Or Gas Connections
INSTALLATION 43 BURNER WIRING HARNESS Burner Cable The control panel is supplied with a burner power supply cable, with one 7 and one 4-pin European plugs on one end and a terminal block with male connecting terminals on the other end. Control Panel Connections Burner Connections without Plug-in Connectors Connect the terminal block with the male connecting terminals... - Page 30 INSTALLATION 45 COMMISSIONING IMPORTANT. Domestic hot water circuits (if they exist) Refer to the following instructions and Frame 48 to start up the and heating circuits must have been filled and bled, and boiler. leak tightness tests must have been carried out on them, in the instructions delivered with the burner.
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Page 31: Initial Lighting
INSTALLATION 47 COMMISSIONING AND TESTING A. ELECTRICAL INSTALLATION B. FOR GAS INSTALLATION 1. Checks to ensure electrical safety should be carried out 1. The whole of the gas installation, including the meter, by a competent person. should be inspected and tested for soundness and then purged in accordance with the recommendations of the 2. -
Page 32: Maintenance
SERVICING 51 MAINTENANCE WARNING The operations described below shall always be performed with the boiler and the power supply switch off. The boiler front panel has to be removed to access the various devices to be maintained and checked. 1. Unhook the front panels and remove. Cleaning the Casing Material Use a soapy solution and sponge only. -
Page 33: System Maintenance
SERVICING 53 SYSTEM MAINTENANCE Safety Devices Water Level Check that safety devices, particularly the heating circuit safety Check the water level in the installation regularly and if valve, are working correctly at regular intervals and at least when necessary top it up without allowing a sudden inlet of cold the boiler is cleaned. - Page 34 NOTES Viceroy GTS - Installation & Servicing...
- Page 35 NOTES Viceroy GTS - Installation & Servicing...
- Page 36 Technical Training The Ideal Technical Training Centre offers a series of first class training courses for domestic, commercial and industrial heating installers, engineers and system specifiers. For details of courses please ring: ... 01482 498432 Ideal Boilers Ltd. pursues a policy of continuing improvement in the design and performance of its products. The right is therefore reserved to vary specification without notice.