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Summary of Contents for BANDELIN SONOREX TECHNIK RM 112 UH
- Page 1 Instructions for Use Ultrasonic and rinsing baths for aqueous fl uids Valid for: RM 112 UH, RM 112 U, RM 112 H, RM 112 RM 182 UH, RM 182 U, RM 182 H, RM 182 RM 212 UH, RM 212 U, RM 212 H, RM 212 23146 GB/2014-11 65 years of experience in ultrasound...
- Page 2 Copyright & limit of liability This document may not be reproduced, either in full or in extracts, without prior approval of BANDELIN electronic GmbH & Co. KG, hereinafter referred to as BANDELIN. The German original is the binding version of this document. Any differences in the translation are not binding and have no legal effect.
- Page 3 General The equipment, the accessories and the preparations are to be used in accordance with the Instructions for Use and/or the product information. The instructions are part of the scope of delivery and are to be stored in the vicinity of the device for later reference.
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Page 4: Table Of Contents
Table of Contents Product description ......................6 Mode of operation ......................7 Purpose ........................7 CE conformity .......................7 Technical data, general ....................8 1.4.1 Tank size RM 112 ......................9 1.4.2 Tank size RM 182 .......................10 1.4.3 Tank size RM 212 .......................11 Warnings and safety precautions ................12 Preparation .........................13 Scope of delivery ......................13 Set-up / assembly ......................13... - Page 5 Maintenance and cleaning ..................22 Cleaning and care ......................22 Warehousing / storage ....................22 Maintenance and repair .....................23 Maintenance .......................23 Functional checks ......................23 Error analysis ......................24 Customer service .......................24 6.4.1 Repairs and service ....................24 6.4.2 Decontamination certifi cate ..................25 6.4.3 Replacing fuses ......................25 Accessories ........................26 Required accessories ....................26 Optional accessories ....................27...
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Page 6: Product Description
• Outlet with 3-way ball valve (7) for easy draining/fi lling of the bath fl uid • Depending on the model, with time switch (type "U") for 1 - 15 min or continuous operation (8) and/or with heating (type "H") (9). The heating elements (10) lie directly in the liquid. SONOREX TECHNIK RM 112 UH... -
Page 7: Mode Of Operation
Mode of operation SONOREX ultrasonic baths use the effect of cavitation. Under their oscillating tank bottoms they contain piezoelectric transducers, the energy of which is transferred to the bath liquid with ultrasound frequency as mechanical oscillations. As a result, microscopically small bubbles are continuously formed in the bath liquid, which release energy upon imploding and generate local microcurrents. -
Page 8: Technical Data, General
Technical data, general The ultrasonic and rinsing baths are interference-free and marked with a ! Compliance with limit values pursuant to EN 61010..Nominal voltage: 400 V 3N~ (± 10 %) 50/60 Hz, cable length 3 m HF frequency: 40 kHz, or 25 kHz upon request Tanks: Stainless steel 1.4571 (V4A), 2 mm, welded, with weir on the... -
Page 9: Tank Size Rm 112
1.4.1 Tank size RM 112 RM 112 UH RM 112 H RM 112 U RM 112 Exterior dimensions 780 × 610 × 800 (l × w × h) Interior dimensions 600 × 450 × 450 / 470 (l × w × d) Capacity Filling volume Operating volume... -
Page 10: Tank Size Rm 182
1.4.2 Tank size RM 182 RM 182 UH RM 182 H RM 182 U RM 182 Exterior dimensions 1180 × 660 × 800 (l × w × h) Interior dimensions 1000 × 500 × 400 / 420 (l × w × d) Capacity Filling volume Operating volume... -
Page 11: Tank Size Rm 212
1.4.3 Tank size RM 212 RM 212 UH RM 212 H RM 212 U RM 212 Exterior dimensions 930 × 810 × 800 (l × w × h) Interior dimensions 750 × 650 × 500 / 520 (l × w × d) Capacity Filling volume Operating volume... -
Page 12: Warnings And Safety Precautions
Warnings and safety precautions General • Keep the ultrasonic/rinsing bath out of the reach of children and of persons who have not been instructed in its operation by reference to these instructions. • We do not guarantee against damage to the ultrasonic/rinsing bath or oscillating tank, or to the objects to be treated, as a result of use of inadequate disinfection agents or detergents. -
Page 13: Preparation
Preparation Carefully unpack the ultrasonic/rinsing bath and accessories and inspect them for completeness or possible transportation damages. If any damages or defects are found, these must be immediately notifi ed in writing to the transportation company and to the supplier. Before startup, the ultrasonic bath is to be left to stand at its operating location for 2 hours so that it may adapt to the ambient conditions. -
Page 14: Start-Up
Mount the separately-packaged ball valves for each tank as follows: View from above: 1. Screw the counter nut onto the threaded sleeves 1 at the tank outlet (3-way ball valve) and tank overfl ow (ball valve), then seal with the white PTFE tape provided, applying several turns of tape to the right. -
Page 15: Operation
Operation Operating elements The ultrasound and the heating system are operated from the front: 1 Turning knob for Heating ON / OFF incl. adjustment control 2 Turning knob for Ultrasound ON / OFF with preset time 3 White control light (Heating is activated) 4 Yellow control light (Heating in operation) The layout of the turning knobs depends on the bath. -
Page 16: Heating
3.1.2 Heating The heating is operated through the turning knob (heating). white • Turn knob to the right Temperature range 30-80 °C: yellow - The yellow and white control lights are illuminated. - The yellow control light goes out when the set temperature is reached. -
Page 17: Use
• Do not fi ll ultrasonic tank with hot water. Maximum fi lling temperature: 50 °C. • At least drinking-quality water must be used to fi ll the oscillating tank. • Water without additives is not suited for sonication. BANDELIN recommends the TICKOPUR or STAMMOPUR preparations. -
Page 18: General Use
Notes - Temperature and heating • Heated fl uids intensify the ultrasound effect. Experience has shown that the best results are obtained with a bath temperature of 50 to 60 °C. At higher temperatures, the effect of the ultrasound cavitation decreases again, however •... - Page 19 Step 3: Preheat fl uid In ultrasonic baths with integral heating, the fl uid may be preheated independently of the ultrasound. This increases the ultrasound effect, especially when removing fats, oils and polishing paste residue, and shortens the duration of the subsequent ultrasound. ...
- Page 20 Step 6: Remove treated objects After sonication, the objects are to be removed from the ultrasonic bath. Allowing them to remain any longer in the bath fl uid may damage them. Switch off the ultrasound. Remove the basket from the tank and place it securely on a horizontal surface. Depending upon the set temperature or the duration of sonication, the baskets and objects may be hot! ...
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Page 21: Further Information
Further information 4.3.1 Degassing Degassing the sonication fl uid increases the ultrasound effect. Freshly fi lled-in fl uid or fl uid that has remained in the oscillating tank for a longer period of time must be degassed prior to use. Gases dissolved in the fl uid (e.g. oxygen) are reduced through degassing and the ultrasound effect is thus signifi... -
Page 22: Maintenance And Cleaning
Maintenance and cleaning To achieve an optimum lifespan for the ultrasonic/rinsing bath, cleaning and maintenance should be conducted regularly. CAUTION! Disconnect the bath from the mains before each cleaning / maintenance. Do not rinse or immerse the ultrasonic bath in water and do not expose it to splash water. -
Page 23: Maintenance And Repair
Maintenance and repair Maintenance SONOREX TECHNIK ultrasonic/rinsing baths are maintenance-free. For purposes of regular inspection, the following functional checks may be carried out. Functional checks Checking control lights • Pursuant to chapters 3.1.1 and 3.1.2. Checking the ultrasound and/or heating The function can be checked using a standard wattmeter. -
Page 24: Error Analysis
lead to loss of power Any malfunctions must be communicated in writing to the manufacturer. Customer service If service is required, please contact your specialist dealer or Bandelin electronic to order spare parts or before sending in defective devices. 6.4.1 Repairs and service If errors or defects are ascertained as a result of the functional check, and if it is impossible to rectify such errors, the ultrasonic bath may no longer be used. -
Page 25: Decontamination Certifi Cate
In the case of returns, the general terms and conditions for delivery and payment of BANDELIN electronic GmbH & Co. KG shall apply. In addition, the ultrasonic bath must be cleaned and decontaminated (if necessary), see the upcoming chapter. 6.4.2 Decontamination certifi cate If the ultrasonic/rinsing bath is sent back to the manufacturer for repairs (with accessories, if applicable), the form "Certifi... -
Page 26: Accessories
The proper accessories facilitate use of the ultrasound and also protect the oscillating tank and objects to be treated. BANDELIN offers a broad range of accessories, see appendix. Additional information may be obtained from our supplier, our sales representatives, or from our website. -
Page 27: Optional Accessories
Optional accessories Optional accessories are drop plates, lifting devices, etc. Series 112 Series 182 Series 212 Accessories Order Order Order Type Type Type Drop plate TB 110 8403 TB 180 8404 TB 210 8405 between 2 tanks Lifting device with oscillation MB 110 8310 MB 180... - Page 28 Filtration FA Thanks to continuous fi ltering of the loosened particles, the lifetime of the tank is increased and the cleaning power is preserved. Oil separator OX To be connected to the ultrasonic cleaning tank when cleaning very oily or greasy parts. Impurities that rise to the surface of the tank are led via the weir into the oil separator, where they are separated by gravity.
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Page 29: Chemical Preparations - Recommendations
Ultrasound applications require special preparations that are suitable for use with ultrasound, i.e. cavitation-conducive, biodegradable, easily disposable, gentle to the material and long-lasting. BANDELIN recommends the TICKOPUR or STAMMOPUR concentrates by DR. H. STAMM GmbH, which have been especially developed for ultrasound use and which utilise the ultrasound optimally. - Page 30 Order Contamination Objects to be cleaned Cleaning concentrate Litres TICKOPUR R 27 Heavy mineral residue Steel, stainless steel, pre- Special cleaner (limescale, silicates, cious metals, glass, ceram- based on phosphoric acid, phosphates, cements, ics, plastic, rubber. for decalcifi cation etc.), rust, temper and rust removal, 25 l colors, metal oxides,...
- Page 31 Order Contamination Objects to be cleaned Cleaning concentrate Litres Alkaline cleaner for heavy soiling Gumming, soot, fats, Non-ferrous and precious TICKOPUR RW 77 oils, waxes, pigments, metals, iron, steel, glass, Special cleaner with ammonia, coatings, silicone oils, ceramics, plastics, rubber, phosphate-free, fl...
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Page 32: Consumable Materials - Not Applicable
Some electrical components are considered to be toxic waste. Key words - not applicable - 65 years of experience in ultrasound BANDELIN electronic GmbH & Co. KG Heinrichstrasse 3 – 4 • 12207 Berlin www.bandelin.com Certifi cation GERMANY info@bandelin.com... - Page 33 Example of a possible cleaning sequence using peripheral devices The SONOREX TECHNIK Modular Program can be assembled individually. It is comprised of effi cient ultrasonic baths and rinsing tanks in different sizes with and without heating, as well as a large variety of additional equipment to facilitate work, extend the lifetime of the tanks, and dry the cleaned parts.
- Page 34 Decontamination - sample copy Certifi cate of Decontamination ! ! ! CAUTION ! ! ! This form must be visibly affi xed to the outside of the package! This "Certifi cate of Decontamination" is intended to protect the occupational health and safety of our employees pursuant to the German Protection against Infection Act and trade association accident prevention regulations.
- Page 35 Certifi cate of Decontamination ! ! ! CAUTION ! ! ! This form must be visibly affi xed to the outside of the package! Legally binding statement I/We hereby declare that the device and accessories found in this package have been cleaned and/or disinfected pursuant to current laws and regulations and that the information provided in this declaration is correct and complete: Company /...
- Page 36 Note: The Instructions for Use in this and other languages, as well as further information, can be found on the enclosed CD.
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