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The contents of this manual are based on the
latest product information available at the
time of publication. Pacific reserves the right
to make changes or improvements to its
machines without notice.
For new manuals write to:
2259 S. Sheridan
Muskegon, MI 49442-6252
or download the most recent version of the
manuals from our website:
www.pacificfloorcare.com
Z210
Pacific
Carefully inspect all components to ensure
that there is no concealed freight damage. If
such damage is discovered, file a
"CONCEALED DAMAGE REPORT"
immediately with the delivering carrier.
FOR YOUR CONVENIENCE, RECORD
THE FOLLOWING IMPORTANT
INFORMATION:
SERIAL NUMBER
DATE PURCHASED
Page 1 of 38
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Summary of Contents for Pacific Z210
- Page 1 Carefully inspect all components to ensure latest product information available at the that there is no concealed freight damage. If time of publication. Pacific reserves the right such damage is discovered, file a to make changes or improvements to its “CONCEALED DAMAGE REPORT”...
- Page 2 SAFETY INSTRUCTIONS You must have training in the operation of the machine before using it. READ THE INSTRUCTION BOOK. If you do not understand any instruction, ask your supervisor. Make sure all labels, decals, warnings, cautions and instructions are fastened to the machine.
- Page 3 SYMBOLS USED ON THE AUTOMATIC SCRUBBER Water Valve Indicator Brush Drive Motor Control Switch Vacuum Motor Control Switch Squeegee Lift Lever Indicator Battery Charge Indicator Water Flow Control Indicator Page 3 of 38...
- Page 4 MACHINE PREPARATION 1) UNPACKING THE MACHINE a) Take off the outer Pull packaging. Backwards b) The machine is fastened to the pallet with wooden wedges that block the wheels. Remove tie down straps. c) Using a ramp, pull the machine off the pallet. Remove 2) BATTERY INSTALLATION a) Remove the squeegee hose...
- Page 5 MACHINE PREPARATION BATTERY INSTALLATION (Cont.) d) Place the batteries in the battery compartment. e) Connect the battery connector to the machine connector f) Replace the recovery tank and reassemble the vacuum cover and squeegee hose. Machine Connector Battery Connector 3) BATTERY CHARGE LEVEL INDICATOR The battery indicator is digital with 4 display levels and a flashing one.
- Page 6 MACHINE PREPARATION 4) SQUEEGEE ASSEMBLY INSTALLATION Vacuum The squeegee is assembled to the machine Outlet by lifting the locking latches and sliding the squeegee assembly onto the 2 posts at the rear of the squeegee swing arm. Push on the locking latches down.
- Page 7 MACHINE PREPARATION 7) RECOVERY TANK Vacuum Open the lid and confirm the following Cover connections are secure: a) The vacuum cover is securely attached. Align the notches and rotate the cover clockwise to close. The vacuum hose must also be attached. b) Confirm that the squeegee hose is properly Squeegee connected.
- Page 8 MACHINE PREPARATION 10) SPLASH GUARD INSTALLATION a) Wrap splash guard around the brush deck base. b) Place band clamp over the front band clamp stud. c) Pull band clamp around brush deck base and place band clamp spring over rear band clamp stud.
- Page 9 MACHINE OPERATION 1) Connect machine connector to the battery Machine connector. Connector Battery Connector Water 2) Turn on the brush motor switch. Battery Solenoid charge indicator will illuminate indicating the Switch charge level of the batteries. If the indicator is flashing the batteries need to be charged.
- Page 10 MACHINE OPERATION 8) SCRUBBING This machine is equipped with brush assist propulsion. Depress the handle switch lever. The scrub brushes will begin to rotate and solution will begin to flow. During the first few yards of operation, check that the quantity of the cleaning solution is sufficient to wet the floor and that the squeegee dries the floor surface.
- Page 11 UPON COMPLETION OF MACHINE USE After finishing your work and before any type of Squeegee maintenance is done, it is necessary to do the Lift Lever following: 1) Close the water valve by raising the solution flow control lever. Solution 2) Raise the brush base by stepping down Flow locking the brush base lift lever.
- Page 12 DAILY MACHINE MAINTENANCE CLEANING THE RECOVERY TANK 1) Empty the recovery tank by removing the drain plug from the drain hose. WARNING: Use gloves for protection from contact with dangerous solution. Drain Plug 2) Lift the cover of the recovery tank. Vacuum 3) Take off the vacuum cover by rotating it Cover...
- Page 13 DAILY MACHINE MAINTENANCE CLEANING THE SQUEEGEE To obtain the best drying results, keep the squeegee clean. To clean the squeegee it is necessary to: 13) Remove the vacuum hose from the squeegee. Vacuum 14) Lift locking latches. Remove the squeegee Outlet assembly by pulling rearward.
- Page 14 DAILY MACHINE MAINTENANCE BRUSH / PAD DRIVER REMOVAL 24) Lift the brush base by depressing the foot level at the rear of the machine. 25) The photo shows the directions to rotate the brushes to unlock them from the auto scrubber.
- Page 15 WEEKLY MACHINE MAINTENANCE CLEANING THE SQUEEGEE HOSE Do Not To obtain the best drying results, keep the Wash squeegee hose clean. To clean the squeegee Vacuum hose it is necessary to: Cover 1) Take off the vacuum hose from its vacuum Hose port on the squeegee.
- Page 16 WATER SOLENOID MAINTENANCE In the event that the water solenoid begins to Water leak when turned off debris must be cleared at Solenoid Remove the valve seat. To gain access the water solenoid the scrub deck most be disassembled from the lifting arms. Remove the 3 bolts shown in the photo to release the scrub deck.
- Page 17 TROUBLE SHOOTING GUIDE 1) INSUFFICIENT WATER TO THE BRUSHES Solution a) Make sure the solution flow control valve is open. Flow Control b) Confirm that there is water in the solution tank. Lever c) Make sure solution dispensing tubes are not clogged or obstructed.
- Page 18 Brush Deck Assembly Drawing 1 Page 18 of 38...
- Page 19 842006 Clamp - Band 842303 Base Cover EPOXY PAINT 843302 Fitting Barbed 843306 Fitting Barbed 843307 Fitting 843601 Z210 Splash Guard - Blue 845003 Key - Motor Shaft 845201 Brush Motor 845604 Solenoid Valve Mount ZINC 846904 Pulley ZINC 848402...
- Page 20 Brush Base Assembly Drawing 2 Page 20 of 38...
- Page 21 Drawing 2 PART NUMBER DESCRIPTION & SPECIFICATION NOTE 840303 Idler Arm EPOXY PAINT 841101 Bushing 841301 Brush Base Deck EPOXY PAINT 844301 Bearing Hub ZINC 844302 Bearing Hub ZINC 845102 Brush Base Dual Lift Link EPOXY PAINT 845103 Brush Base Lift Link EPOXY PAINT 846001 Pipe...
- Page 22 Main Frame Assembly Drawing 3 Page 22 of 38...
- Page 23 842003 Hose Clamp 842005 Clamp Bar 842306 Pedal Cover 842701 Metal Disc ZINC 843202 Z210 Main Frame Weldment EPOXY PAINT 843314 In Line Filter Outer Housing 843315 In Line Filter Inner Housing 843316 In Line Filter Element 843602 Splash Guard...
- Page 24 Squeegee Arm Assembly Drawing 4 Page 24 of 38...
- Page 25 Drawing 4 PART NUMBER DESCRIPTION & SPECIFICATION NOTE 840304 Squeegee Link Arm Weldment EPOXY PAINT 840501 Squeegee Adjuster Bolt ASM ZINC 841103 Wheel Bushing 842404 Squeegee Lift Cable 842405 Squeegee Lift Cable 845001 Adjustment Knob 845601 Squeegee Mount Base ZINC 845602 Squeegee Mount Base Pivot ZINC...
- Page 26 Squeegee Assembly Drawing 5 Page 26 of 38...
- Page 27 841304 Squeegee Attachment Block ZINC 842001 Band Clamp-Rear 842002 Band Clamp-Front 843201 Squeegee Frame Weldment EPOXY PAINT 843311 Filler - Z210 Squeegee 845104 Latch ASM ZINC 845105 Squeegee Attachment Block Latch ZINC 881145 Wheel Bushing BRASS 889742 Wheel 45 Dia...
- Page 28 Solution Tank Assembly Drawing 6 Page 28 of 38...
- Page 29 Z Series Squeegee Lift Label 846403 Plate Wire Retaining 846603 Water Valve Limit Plate 847401 Rod - Connecting ZINC 848302 Spring ZINC 848601 Z210 Solution Tank 849007 Drain Tubing - Solution Tank 849402 Valve 882440 Hook 885044 Knob 886852 920615 Hex Nut M5 Zinc...
- Page 30 Recovery Tank Assembly Drawing 7 Page 30 of 38...
- Page 31 842305 Solution Tank Cover 842403 Chain 842410 Chain For Lift 843405 Tank Gasket 844101 Z210 Recovery Tank Vacuum Hose 844102 Z210 Squeegee Vacuum Hose 844103 Z210 Drain Hose 845110 Z Series Recovery Tank Cover Label 845131 Label For Lifting 846801...
- Page 32 Vacuum Assembly Drawing 8 Page 32 of 38...
- Page 33 Drawing 8 PART NUMBER DESCRIPTION & SPECIFICATION NOTE 840305 Lever Arm Weldment ZINC 840805 Bracket-Weldment EPOXY PAINT 841104 Bushing BRASS 841305 Lever Bracket ZINC 842014 Hose Clamp 50mm 842702 Vacuum Motor Sound Deadener 842703 Vacuum Motor Sound Deadener 842704 Sound Deadener 843801 Grommet 843901...
- Page 34 Switch Box Assembly Drawing 9 Page 34 of 38...
- Page 35 842307 Cover - Rocker Switch 843801 Grommet 844001 Fuse Holder 845101 Scrubber Lever - Switch Box 845115 Z210 Switch Box label 845122 Switch Box Latch 845132 Z210 Switch Box label-China 847501 Traction & Vacuum Motor Relay 911172 Rocker Switch Green...
- Page 36 Electrical Schematic Drawing 10 Page 36 of 38...
- Page 37 Drawing 10 PART NUMBER DESCRIPTION & SPECIFICATION 844505 Wire Harness 844506 Wire Harness 844507 Wire Harness 844508 Wire Harness 844509 Wire Harness 844510 Wire Harness 844511 Wire Harness 844512 Wire Harness 844513 Wire Harness 844514 Wire Harness 844515 Wire Harness 844516 Wire Harness 844517...
- Page 38 If unable to locate the Dealer, you may contact Pacific at the address listed herein for the location of the nearest Pacific repair center or agent or for other instructions pertaining to your warranty difficulty.