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Pacific Z210 Parts Manual

20", automatic
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Z210 20" Automatic Scrubber
The contents of this manual are based on the latest product infor-
mation available at the time of publication. Pacific reserves the right
to make changes or improvements to its machines without notice.
For new books write to:
Pacific Floor Care
2259 South Sheridan Road
Muskegon, MI 49442
Carefully inspect all components to ensure that there is no concealed
freight damage. If such damage is discovered, file a "CONCEALED
DAMAGE REPORT" immediately with the delivering carrier.
Parts Manual
FOR YOUR CONVENIENCE, RECORD THE FOLLOWING
IMPORTANT INFORMATION:
MODEL
SERIAL NUMBER
PART NUMBER
DATE PURCHASED

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Summary of Contents for Pacific Z210

  • Page 1 The contents of this manual are based on the latest product infor- FOR YOUR CONVENIENCE, RECORD THE FOLLOWING mation available at the time of publication. Pacific reserves the right IMPORTANT INFORMATION: to make changes or improvements to its machines without notice.

  • Page 2: Safety Instructions

    SAFETY INSTRUCTIONS You must have training in the operation of the machine before using it. READ THE INSTRUCTION BOOK. If you do not understand any instruction, ask your supervisor. Make sure all labels, decals, warnings, cautions and instructions are fastened to the machine. Read the labels carefully on the machine.
  • Page 3 SYMBOLS USED ON THE AUTOMATIC SCRUBBER Water Valve Indicator Brush Drive Motor Control Switch Vacuum Motor Control Switch Battery Charge Indicator Squeegee Lift Lever Indicator Water Flow Control Indicator...

  • Page 4: Machine Preparation

    MACHINE PREPARATION 1. UNPACKING THE MACHINE a. Take off the outer packaging b. The machine is fastened to the pallet with wooden wedges that block the wheels. Remove tie down straps c. Using a ramp, pull the machine off the pallet 2.
  • Page 5 MACHINE PREPARATION 4. SQUEEGEE ASSEMBLY INSTALLATION The squeegee is assembled to the machine by lifting the locking latches and sliding the squeegee assembly onto the 2 posts at the rear of the squeegee swing arm. Push on the locking latches down. Lower the squeegee and install vacuum hose over vacuum outlet on squeegee assembly.

  • Page 6: Recovery Tank

    MACHINE PREPARATION 7. RECOVERY TANK Open the lid and confirm the following connections are secure: a. The vacuum cover is securely attached. Align the notches and rotate the cover clockwise to close. The vacuum hose must also be attached b. Confirm that the squeegee hose is properly connected c.

  • Page 7: Splash Guard Installation

    MACHINE PREPARATION 10. SPLASH GUARD INSTALLATION a. Wrap splash guard around the brush deck base b. Place band clamp over the front band clamp stud c. Pull band clamp around brush deck base and place and clamp spring over rear band clamp stud d.
  • Page 8 MACHINE OPERATION 5. Adjust the flow rate of the cleaning solution with lever. Moving the solution flow control lever downward increases the flow rate and raising the lever decreases the flow rate. There should be enough solution to wet the floor uniformly, but not so much that the water gets past the splash guard.

  • Page 9: Overfill Protection

    MACHINE OPERATION 9. OVER FILL PROTECTION The machine is equipped with a float that stops the vacuum exhaust air flow when the recovery tank is full. Vacuum motor does not stop operating but the vacuum exhaust air flow rate is greatly reduced. When this occurs, empty the recovery tank by removing the drain plug on the drain hose and then empty the recovery tank WARNING! Use gloves for protection from contact with dangerous solutions UPON COMPLETION OF MACHINE USE...

  • Page 10: Cleaning The Recovery Tank

    UPON COMPLETION OF MACHINE USE 4. Switch off the water solenoid valve switch 5. Switch off the brush motor switch 6. Switch off the vacuum motor switch 7. Transport the machine to the location where the recovery tank should be emptied Remove the drain hose at the front of the recovery tank 9.

  • Page 11: Cleaning The Vacuum Filter

    DAILY MACHINE MAINTENANCE CLEANING THE VACUUM FILTER 6. Lift the cover 7. Take off the vacuum cover by rotating it counter clockwise 8. Remove the filter and its housing 9. Use clear water to clean the walls and the bottom of the filter 10.

  • Page 12: Cleaning The Squeegee Hose

    DAILY MACHINE MAINTENANCE BRUSH / PAD DRIVER REMOVAL 24. Lift the brush base by depressing the foot level at the rear of the machine 25. The photo shows the directions to rotate the brushes to unlock them from the auto scrubber.

  • Page 13: Solution Tank Cleaning

    WEEKLY MACHINE MAINTENANCE SOLUTION TANK CLEANING 5. Remove the fill cap from the solution tank 6. Rinse with clear water 7. Remove the solution tank drain hose and cap at rear of machine and empty the solution tank WARNING: Use gloves for protection from contact with dangerous solution IN-LINE FILTER CLEANING 1) Drain solution tank.

  • Page 14: Troubleshooting Guide

    WATER SOLENOID MAINTENANCE In the event that the water solenoid begins to leak when turned off debris must be cleared at the valve seat. To gain access the water solenoid the scrub deck most be disassembled from the lifting arms. Remove the 3 bolts shown in the photo to release the scrub deck TROUBLE SHOOTING GUIDE 1.
  • Page 15 TROUBLE SHOOTING GUIDE 4. EXCESSIVE FOAM PRODUCTION Check that a low foaming detergent has been used. If required, add a small quantity of defoamer liquid to the recovery tank. More foam is generated when a floor is lightly soiled. Use less detergent if this is the case...
  • Page 16 BRUSH DECK ASSEMBLY DRAWING 1...
  • Page 17 BRUSH DECK ASSEMBLY DRAWING 1 ITEM PART # DESCRIPTION NOTE ITEM PART # DESCRIPTION NOTE 964103 Hex Bolt-Full M8x45 Zinc ZINC 843306 Fitting Barbed 980684 M8 Washers Flat L Zinc ZINC 843307 Fitting 841102 Wheel Bushing BRASS 849401 Solenoid Valve 849701 Wheel 843302...
  • Page 18 BRUSH BASE ASSEMBLY DRAWING 2...
  • Page 19 BRUSH BASE ASSEMBLY DRAWING 2 ITEM PART # DESCRIPTION NOTE ITEM PART # DESCRIPTION NOTE 964003 Screw Flat Head Torx Drive M8x45 ZINC 964116 Hex Bolt M6x20 Zinc ZINC 980668 Washer - Wide M16x56x3Thk 980665 M6 Flat Washer Zinc ZINC 840303 Idler Arm EPOXY PAINT...

  • Page 20: Main Frame Assembly

    MAIN FRAME ASSEMBLY DRAWING 3 Complete Inline Filter Assembly Part #843313...
  • Page 21 M12 Nyloc Hex Nut Zinc ZINC 980676 M8 Washer - Plastic 920649 Hex Nut M8 Zinc ZINC 848302 Spring ZINC 843202 Z210 Main Frame Weldment EPOXY PAINT 924033 NyLoc Hex Nut M8 Zinc ZINC 849703 Caster 980665 M6 Flat Washer Zinc ZINC 964437...
  • Page 22 SQUEEGEE FRAME ASSEMBLY DRAWING 4...
  • Page 23 DRAWING 4 SQUEEGEE FRAME ASSEMBLY ITEM PART # DESCRIPTION NOTE ITEM PART # DESCRIPTION NOTE 842407 Squeegee Lift Cable 842405 Squeegee Lift Cable 845001 Adjustment Knob 964225 Hex Bolt M5X20 Zinc ZINC 920649 Hex Nut M8 Zinc ZINC 920615 Hex Nut M5 Zinc ZINC 924033 NyLoc Hex Nut M8 Zinc...

  • Page 24: Squeegee Assembly

    SQUEEGEE ASSEMBLY DRAWING 5...
  • Page 25 NyLoc Hex Nut M8 Zinc ZINC 925009 Roll Pin M5.5x12 SS 845104 Latch ASM ZINC 842001 Band Clamp-Rear 980033 Washer #6 Flat S/S #N/A 840702 Squeegee Blade Rear 12 W363D #N/A #N/A 840712 Optional Linatex Blade 843311 Filler - Z210 Squeegee...

  • Page 26: Solution Tank Assembly

    SOLUTION TANK ASSEMBLY DRAWING 6 19 20...
  • Page 27 Filter Basket 843402 Side Battery Gasket 843406 Conical Tank Gasket 841303 Side Battery Bracket ZINC 848601 Z210 Solution Tank 980665 M6 Flat Washer Zinc ZINC S453P Hose Clamp 964224 M5.5X16 Pan Head Plastite Screw ZINC 223343 Fitting 1/2MPT x 1/2 Barb...

  • Page 28: Recovery Tank Assembly

    RECOVERY TANK ASSEMBLY DRAWING 7...
  • Page 29 DRAWING 7 RECOVERY TANK ASSEMBLY ITEM PART # DESCRIPTION QTY NOTE ITEM PART # DESCRIPTION QTY NOTE 845110 Recovery Tank Cover Label 882442 Vacuum Outlet Port 842304 Recovery Tank Cover 883446 Gasket 964231 ST M4.2X12 Pan HD PL Zinc ZINC 886841 Filter Cover 882440...

  • Page 30: Vacuum Assembly

    VACUUM ASSEMBLY DRAWING 8...
  • Page 31 DRAWING 8 VACUUM ASSEMBLY ITEM PART # DESCRIPTION QTY NOTE ITEM PART # DESCRIPTION NOTE 843901 Connector Handle 845002 Lever Arm Knob ZINC 964422 Screw M4x20 Pan HD PL Zinc ZINC 964423 Hex Bolt M6X12 Zinc ZINC 911186 Plug - Charge 840805 Bracket-Weldment EPOXY PAINT...

  • Page 32: Switch Box Assembly

    SWITCH BOX ASSEMBLY DRAWING 9...
  • Page 33 M6.0x32 Pan Head Plastite Screw ZINC 842302 Cover Lower Switch Box 911427 Microswitch 980043 Washer Flat M12 ZINC 845101 Scrubber Lever - Switch Box 911421 Battery Charge Numberic Indicator 911172 Rocker Switch Green 845115 Z210 Switch Box label 842301 Cover Upper Switch Box...

  • Page 34: Wiring Diagram

    WIRING DIAGRAM DRAWING 10...

  • Page 35: Warranty Policy

    1. After the expiration of the ninety (90) day travel time warranty period, the customer is responsible for warranty travel payment or the inoperative machine or warranted parts must be delivered to the authorized dealer with shipping and delivery charges prepaid. If unable to locate the Dealer, you may contact Pacific at the address listed herein for the location of the nearest Pacific repair center or agent or for other instructions pertaining to your warranty difficulty.

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