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PARTS & OPERATING MANUAL
This operator's book has important information for the use and safe operation of this machine. Read this book carefully before starting the machine. Keep this
book and tell all operators to read the book. If you do not follow the instructions, you can cause an injury or damage equipment, furniture or buildings.
For new books, please download your copy from our website www.pacificfloorcare.com or write to:
Pacific Floorcare
2259 S. Sheridan Drive
Muskegon, MI 49442-6252
Carefully inspect all components to ensure that there is no concealed freight damage. If such damage is discovered, file a "CONCEALED DAMAGE REPORT" im-
mediately with the delivering carrier.
The contents of this manual are based on the latest product information available at the time of publication. Pacific reserves the right to make changes or im-
provements without notice.
Thank you for purchasing a Pacific Floorcare product. Warranty registration will allow us to better serve you over the lifetime of the product. For quick and
Z210 TRACTION DRIVE
AUTO SCRUBBER
PLEASE READ THIS BOOK
easy registration, go to: www.pacificfloorcare.com/Register Product.
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Table of Contents
Related Manuals for Pacific Z210
Summary of Contents for Pacific Z210
- Page 1 Carefully inspect all components to ensure that there is no concealed freight damage. If such damage is discovered, file a “CONCEALED DAMAGE REPORT” im- mediately with the delivering carrier. The contents of this manual are based on the latest product information available at the time of publication. Pacific reserves the right to make changes or im- provements without notice.
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Page 2: Safety Instructions
SAFETY INSTRUCTIONS You must have training in the operation of the machine before using it. READ THE INSTRUCTION BOOK. If you do not understand any instruction, ask your supervisor. Make sure all labels, decals, warnings, cautions and instructions are fastened to the machine. Read the labels carefully on the machine. - Page 3 SYMBOLS USED ON THE AUTOMATIC SCRUBBER Water Valve Indicator Brush Drive Motor Control Switch Vacuum Motor Control Switch Battery Charge Indicator Forward - Reverse Traction Drive Switch Traction Drive Speed Control Squeegee Lift Lever Indicator Water Flow Control Indicator...
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Page 4: Machine Preparation
MACHINE PREPARATION 1. UNPACKING THE MACHINE a. Take off the outer packaging b. The machine is fastened to the pallet with wooden wedges that block the wheels. Remove tie down straps c. Using a ramp, pull the machine off the pallet 2. - Page 5 MACHINE PREPARATION 4. SQUEEGEE ASSEMBLY INSTALLATION The squeegee is assembled to the machine by lifting the locking latches and sliding the squeegee assembly onto the 2 posts at the rear of the squeegee swing arm. Push the locking latches down. Lower the squeegee and install vacuum hose over vacuum outlet on squeegee assembly.
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Page 6: Recovery Tank
MACHINE PREPARATION 7. RECOVERY TANK Open the lid and confirm the following connections are secure: a. The vacuum cover is securely attached. Align the notches and rotate the cover clockwise to close. The vacuum hose must also be attached b. Confirm that the squeegee hose is properly connected c. -
Page 7: Splash Guard Installation
MACHINE PREPARATION 10. SPLASH GUARD INSTALLATION a. Wrap splash guard around the brush deck base b. Place band clamp over the front band clamp stud c. Pull band clamp around brush deck base and place and clamp spring over rear band clamp stud d. - Page 8 MACHINE OPERATION 5. Adjust the flow rate of the cleaning solution with lever. Moving the solution flow control lever downward increases the flow rate and raising the lever decreases the flow rate. There should be enough solution to wet the floor uniformly, but not so much that the water gets past the splash guard. Remember that the correct solution quantity depends on the type of floor, the dirt level and the scrubbing speed 6.
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Page 9: Overfill Protection
MACHINE OPERATION 10. OVER FILL PROTECTION The machine is equipped with a float that stops the vacuum exhaust air flow when the recovery tank is full. Vacuum motor does not stop operating but the vacuum exhaust air flow rate is greatly reduced. When this occurs, empty the recovery tank by removing the drain plug on the drain hose and then empty the recovery tank WARNING! Use gloves for protection from contact with dangerous solutions UPON COMPLETION OF MACHINE USE... -
Page 10: Cleaning The Recovery Tank
UPON COMPLETION OF MACHINE USE 5. Switch off main power key switch 6. Switch off the water solenoid valve switch 7. Switch off the brush motor switch 8. Switch off the vacuum motor switch 9. Transport the machine to the location where the recovery tank should be emptied 10. -
Page 11: Cleaning The Vacuum Filter
DAILY MACHINE MAINTENANCE 2. CLEANING THE VACUUM FILTER a. Lift the cover b. Take off the vacuum cover by rotating it counter-clockwise c. Remove the filter and its housing d. Use clear water to clean the walls and the bottom of the filter e. -
Page 12: Cleaning The Squeegee Hose
DAILY MACHINE MAINTENANCE 5. BRUSH / PAD DRIVER REMOVAL a. Lift the brush base by depressing the foot level at the rear of the machine b. The photo shows the directions to rotate the brushes to unlock them from the auto scrubber. -
Page 13: Solution Tank Cleaning
WEEKLY MACHINE MAINTENANCE 2. SOLUTION TANK CLEANING a. Remove the fill cap from the solution tank b. Rinse with clear water c. Remove the solution tank drain hose and cap at rear of machine and empty the solution tank WARNING: Use gloves for protection from contact with dangerous solution 3. -
Page 14: Troubleshooting Guide
WATER SOLENOID MAINTENANCE In the event that the water solenoid begins to leak when turned off, debris must be cleared at the valve seat. To gain access the water solenoid the scrub deck most be disassembled from the lifting arms. Remove the 3 bolts shown in the photo to release the scrub deck TROUBLE SHOOTING GUIDE 1. - Page 15 TROUBLE SHOOTING GUIDE 4. EXCESSIVE FOAM PRODUCTION a. Check that a low foaming detergent has been used. If required, add a small quantity of defoamer liquid to the recovery tank. More foam is generated when a floor is lightly soiled. Use less detergent if this is the case...
- Page 16 Z210 TRACTION AUTO SCRUBBER - BRUSH DECK ASSEMBLY...
- Page 17 ITEM PART # DESCRIPTION NOTE ITEM PART # DESCRIPTION NOTE 964103 Hex Bolt-Full M8x45 Zinc ZINC 843324 Fitting 980684 M8 Washers Flat L Zinc ZINC 849404 Solenoid Valve 841102 Wheel Bushing BRASS 843323 Fitting Barbed 849701 Wheel 842003 Hose Clamp 964335 Hex Bolt M5X16 Zinc ZINC...
- Page 18 Z210 TRACTION AUTO SCRUBBER - BRUSH BASE ASSEMBLY...
- Page 19 ITEM PART # DESCRIPTION NOTE ITEM PART # DESCRIPTION NOTE 964003 Screw Flat Head Torx Drive M8x45 ZINC 964116 Hex Bolt M6x20 Zinc ZINC 980668 Washer - Wide M16x56x3Thk 980665 M6 Flat Washer Zinc ZINC 840303 Idler Arm EPOXY PAINT 964084 Hex Bolt-Full M8X50 Zinc ZINC...
- Page 20 Z210 TRACTION AUTO SCRUBBER - MAIN FRAME ASSEMBLY...
- Page 21 ITEM PART # DESCRIPTION NOTE ITEM PART # DESCRIPTION QTY NOTE 964007 Hex Bolt M8X40 Zinc ZINC 842306 Pedal Cover 980684 M8 Washers Flat L Zinc ZINC 964400 Flat Head Soc Hex Screw M6x16 Zinc ZINC 840301 Brush Deck Lift Idler Arm ZINC 842701 Metal Disc...
- Page 22 Z210 TRACTION AUTO SCRUBBER - SQUEEGEE FRAME ASSEMBLY...
- Page 23 ITEM PART # DESCRIPTION NOTE ITEM PART # DESCRIPTION NOTE 842407 Squeegee Lift Cable 842405 Squeegee Lift Cable 845001 Adjustment Knob 964225 Hex Bolt M5X20 Zinc ZINC 920649 Hex Nut M8 Zinc ZINC 920615 Hex Nut M5 Zinc ZINC 924033 NyLoc Hex Nut M8 Zinc ZINC 920653...
- Page 24 Z210 TRACTION AUTO SCRUBBER - SQUEEGEE ASSEMBLY...
- Page 25 924033 NyLoc Hex Nut M8 Zinc ZINC 925009 Roll Pin M5.5x12 SS 845104 Latch ASM ZINC 842001 Band Clamp-Rear 980033 Washer #6 Flat S/S 840712 Squeegee Blade-Linatex W363D Pop Rivet, #43 840702 Squeegee Blade-Gum Rubber 843311 Filler - Z210 Squeegee...
- Page 26 Z210 TRACTION AUTO SCRUBBER - SOLUTION TANK ASSEMBLY 19 20...
- Page 27 ZINC 964398 Hex Bolt Full-THD M6x25 SS 885044 Knob 843406 Conical Tank Gasket 843402 Side Battery Gasket 848601 Z210 Solution Tank 841303 Side Battery Bracket ZINC S453P Hose Clamp 980665 M6 Flat Washer Zinc ZINC 223343 Fitting 1/2MPT x 1/2 Barb 964224 M5.5X16 Pan Head Plastite Screw...
- Page 28 Z210 TRACTION AUTO SCRUBBER - RECOVERY TANK ASSEMBLY...
- Page 29 Filter Cover 964231 ST M4.2X12 Pan HD PL Zinc ZINC 883441 Gasket 882440 Hook 844101 Z210 Recovery Tank Vacuum Hose 844103 Z210 Drain Hose 980704 M5 Washer Flat SS S611A Hose Clamp 45mm 924045 M5 Nyloc Hex Nut Stainless 845131...
- Page 30 Z210 TRACTION AUTO SCRUBBER - VACUUM ASSEMBLY...
- Page 31 ITEM PART # DESCRIPTION QTY NOTE ITEM PART # DESCRIPTION NOTE 843901 Connector Handle 845002 Lever Arm Knob ZINC 964422 Screw M4x20 Pan HD PL Zinc ZINC 964423 Hex Bolt M6X12 Zinc ZINC 911186 Plug - Charge 840805 Bracket-Weldment EPOXY PAINT 920033 M4 Hexagon Lock Nut ZINC...
- Page 32 Z210 TRACTION AUTO SCRUBBER - SWITCH BOX ASSEMBLY...
- Page 33 ITEM PART # DESCRIPTION QTY NOTE 920658 Nut Flange M5 Zinc ZINC 980685 M5 Washer Flat Zinc ZINC 964237 Set Screw Socket M5X30 Zinc 964228 M3x9.5 Pan Head Plastite Screw ZINC 911419 Brush Motor Relay 964182 Screw M4x10 Pan Head Zinc ZINC 846406 Strap-Wire Retaining...
- Page 34 Z210 TRACTION AUTO SCRUBBER - WIRING DIAGRAM...
- Page 35 1. After the expiration of the ninety (90) day travel time warranty period, the customer is responsible for warranty travel payment or the inoperative machine or warranted parts must be delivered to the authorized dealer with shipping and delivery charges prepaid. If unable to locate the Dealer, you may contact Pacific at the address listed herein for the location of the nearest Pacific repair center or agent or for other instructions pertaining to your warranty difficulty.