Cloos QINEO GL 222 DC Operating Instructions Manual
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Cloos QINEO GL 222 DC Operating Instructions Manual

Portable inverter
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GL 222 DC
Portable Inverter

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Summary of Contents for Cloos QINEO GL 222 DC

  • Page 1 operating instructions / spare parts GL 222 DC Portable Inverter...
  • Page 2 Carl Cloos Schweisstechnik GmbH Industriestrasse 35708 Haiger Germany Telefon (0 27 73) 85-0 Telefax (0 27 73) 85-275 E-Mail: info@cloos.de Internet: http://www.cloos.de RW - FP - Rev.0 03.06.15 Keep for further use.
  • Page 3 EC Directives and brought on the market. Designation of machine des Gerätes: TIG welding machine Type: QINEO GL 222 DC Serial number: see type plate (on the rear of the machine) The following EC Directives have been applied:...

  • Page 4: Table Of Contents

    Cod.006.0001.1401 GL 222 DC 03/06/2015 v2.3 ENGLISH INTRODUCTION ..............4 TECHNICAL DATA ............... 23 FRONT PANEL ............... 4 SPARE PARTS ..............24 REAR PANEL ................. 5 ELECTRICAL DIAGRAM ............. 26 INSTALLATION ..............5 16.1 GL 222 DC ................26 CONNECTIONS TO THE ELECTRICAL MAINS NETWORK . 5 16.2 TORCH CONNECTOR ............

  • Page 5: Introduction

    Cod.006.0001.1401 GL 222 DC 03/06/2015 v2.3 ENGLISH INTRODUCTION The welding modes and procedures available are those indicated in the table. IMPORTANT! MODE PROCEDURE This handbook must be consigned to the user prior to 2T SPOT installation and commissioning of the unit. 2T SPOT + HF CONTINUOUS Read the "General prescriptions for use"...

  • Page 6: Rear Panel

    Cod.006.0001.1401 GL 222 DC 03/06/2015 v2.3 ENGLISH REAR PANEL PREPARING FOR MMA WELDING 1. Set the welding power source ON/OFF switch to “O” (unit de- energized). 2. Plug the power cable plug into a mains socket outlet. 1: Welding power source ON/OFF switch. 2: Remote controller connector.

  • Page 7: Preparing For Tig Welding

    Cod.006.0001.1401 GL 222 DC 03/06/2015 v2.3 ENGLISH PREPARING FOR TIG WELDING Installation with cooling unit 1. Set the welding power source ON/OFF switch to “O” (unit de- energized). 2. Remove the screws from the power source cabinet. 9. Connect the gas hose from the welding gas cylinder to the rear gas socket.
  • Page 8 Cod.006.0001.1401 GL 222 DC 03/06/2015 v2.3 ENGLISH 20. Set the required welding parameter values on the user interface. When the remote control pedal is connected and the relative locking screw is tightened the welding current will vary in relation to the pressure exerted on the pedal. The system is ready to start welding.

  • Page 9: User Interface

    Cod.006.0001.1401 GL 222 DC 03/06/2015 v2.3 ENGLISH USER INTERFACE CODE SYMBOL DESCRIPTION Illumination shows that the following function has been activated: Q-START Illumination shows that the following function has been activated: DYNAMIC ARC Illumination shows that the following function has been activated: MULTI TACK This LED illuminates to confirm the presence of power on the output sockets.

  • Page 10: Unit Power-Up

    Cod.006.0001.1401 GL 222 DC 03/06/2015 v2.3 ENGLISH CODE SYMBOL DESCRIPTION Hold down the button for 3 seconds to gain access to the second level menu. Hold down the button at the time of power-on to gain access to the SETUP menu. DC TIG mode: This button selects the torch trigger procedure.

  • Page 11: Total Reset

    Cod.006.0001.1401 GL 222 DC 03/06/2015 v2.3 ENGLISH TOTAL RESET The reset procedure involves complete restoration of the default values, parameters and memory settings set in the factory. All memory locations will be reset and hence all your personal welding settings will be lost! Set the welding power source ON/OFF switch to “O”...
  • Page 12 Cod.006.0001.1401 GL 222 DC 03/06/2015 v2.3 ENGLISH Cooler activation − ON= The cooler is always running when the power source is switched on. This mode is preferable for heavy duty and automatic welding procedures. − OFF= The cooler is always disabled because an air-cooled torch is in use. −...

  • Page 13: Torch Loading

    Cod.006.0001.1401 GL 222 DC 03/06/2015 v2.3 ENGLISH TORCH LOADING WARNING! Make sure the torch in use is correctly sized in relation to the welding current required and for the available and selected cooling type. This prevents the risk of burns to which the operator is potentially exposed, potential faults, and irreversible damage to the torch and the system. If a torch is installed or replaced while the unit is running, the circuit of the newly installed must be filled with coolant to avoid the risk of damage to the torch in the case of high voltage arc strikes without any liquid in the circuit.

  • Page 14: Welding Parameters

    Cod.006.0001.1401 GL 222 DC 03/06/2015 v2.3 ENGLISH WELDING PARAMETERS For a better understanding of the parameter functions described in the table, refer to the following diagram. (I1) TIG WELDING CURRENT (I2) BASE CURRENT (I3) FINAL CURRENT (I4) STARTING CURRENT (t1) UP SLOPE TIME (t2) PEAK TIME (t3) BASE TIME (t4) DOWN SLOPE TIME...

  • Page 15: Peak Time

    Cod.006.0001.1401 GL 222 DC 03/06/2015 v2.3 ENGLISH Peak time Spot TIG time Time for which the current pulse is at the maximum value. When the torch trigger is pressed the welding arc persists for the time set in the parameter. Consequences of a higher value: Press the torch trigger again to resume the welding process.

  • Page 16: Parameters Activation

    Cod.006.0001.1401 GL 222 DC 03/06/2015 v2.3 ENGLISH 10.1 PARAMETERS ACTIVATION The welding parameters are available in accordance with the selected welding mode and procedure. Certain parameters are available only after other parameters or functions of the unit have been enabled or set. The table shows the settings required to enable each parameter.

  • Page 17: Welding Settings

    Cod.006.0001.1401 GL 222 DC 03/06/2015 v2.3 ENGLISH WELDING SETTINGS 11.1 ELECTRODE WELDING (MMA) This button serves to select the following welding mode: 11.1.1 MMA PARAMETERS SETTING (1ST LEVEL) Press this button to scroll the list of settings to edit. The selected parameter and its value are shown on the following displays: D2 Using the encoder, edit the value of the selected setting.

  • Page 18: Dc Tig Welding

    Cod.006.0001.1401 GL 222 DC 03/06/2015 v2.3 ENGLISH Tab. 5 - Special functions in MMA mode PARAMETER DEFAULT DYNAMIC ARC 11.2 DC TIG WELDING Use this button to select one of the following welding modes: DC TIG PULSED DC TIG SYNERGIC TIG Use this button to select one of the following torch trigger procedures: 2 STEP 2T SPOT 4 STEP 4 STEP BI-LEVEL 11.2.1 DC TIG PARAMETERS SETTING (1ST LEVEL)

  • Page 19: Dc Tig Special Functions Menu

    Cod.006.0001.1401 GL 222 DC 03/06/2015 v2.3 ENGLISH PARAMETER DEFAULT SPOT TIG TIME 0.01 s 0.1 s 10.0 s HF ARC START REMOTE CONTROL MINIMUM PEDAL CURRENT 50 % 90 % *1: The activation is suitable for the following welding modes: −...

  • Page 20: Jobs Management

    Cod.006.0001.1401 GL 222 DC 03/06/2015 v2.3 ENGLISH JOBS MANAGEMENT Personalised welding settings, or JOBs, can be saved in memory locations and subsequently uploaded. Up to 50 jobs can be saved (j01-j50). The settings of the SETUP menu are not saved. 12.1 SAVING A JOB This function is available when welding mode is not active.

  • Page 21: Torch Trigger Modes

    Cod.006.0001.1401 GL 222 DC 03/06/2015 v2.3 ENGLISH NO STORED JOB The message appears only if there are saved JOBS, on the following displays: D2 Use the encoder to select the number of the job to be deleted. Exit without confirmation Press any button (except S2).

  • Page 22: Hf Welding

    Cod.006.0001.1401 GL 222 DC 03/06/2015 v2.3 ENGLISH 13.4 4T HF WELDING 1. Bring the torch up to the work until the electrode tip is approximately 2 or 3 mm away. 2. Press (1T) and release (2T) the torch trigger. The arc strikes without contact with the workpiece and the voltage discharges (HF) cease automatically. The welding current reaches the preset value, by way of a up slope time, if programmed.

  • Page 23: Spot Hf Welding

    Cod.006.0001.1401 GL 222 DC 03/06/2015 v2.3 ENGLISH 13.8 2T SPOT HF WELDING 1. Bring the torch up to the work until the electrode tip is approximately 2 or 3 mm away. 2. Press (1T) the torch trigger. The arc strikes without contact with the workpiece and the voltage discharges (HF) cease automatically. 3.

  • Page 24: Technical Data

    Cod.006.0001.1401 GL 222 DC 03/06/2015 v2.3 ENGLISH TECHNICAL DATA Model GL 222 DC EN 60974-1 Construction standards EN 60974-3 EN 60974-10 Class A Supply voltage 1 x 230V ~± 15 % / 50-60 Hz Mains protection 25 A Delayed Dimensions ( L x D x H ) 460 x 230 x 325 mm Weight 18.5 kg...

  • Page 25: Spare Parts

    Cod.006.0001.1401 GL 222 DC 03/06/2015 v2.3 ENGLISH SPARE PARTS 24/28...
  • Page 26 Cod.006.0001.1401 GL 222 DC 03/06/2015 v2.3 ENGLISH N° CODE DESCRIPTION 005.0001.0007 BELT 011.0001.0153 COVER PLATE 050.0002.0070 POWER BOARD 040.0003.1002 TERMAL SWITCH L=200mm 010.0002.0004 HF TRANSFORMER 044.0004.0017 BOOST INDUCTANCE 011.0008.0029 LATERAL PLATE 010.0006.0033 FRONT PLASTIC 050.5030.4500 FRONT PANEL 014.0002.0002 KNOB 021.0001.0259 FIXED SOCKET 400 A 021.0000.0001 KIT FOR GAS CONNECTORS...

  • Page 27: Electrical Diagram

    Cod.006.0001.1401 GL 222 DC 03/06/2015 v2.3 ENGLISH ELECTRICAL DIAGRAM 16.1 GL 222 DC 26/28...

  • Page 28: Torch Connector

    Cod.006.0001.1401 GL 222 DC 03/06/2015 v2.3 ENGLISH 16.2 TORCH CONNECTOR 16.3 REMOTE CONTROLLER CONNECTOR cod. 021.0004.3360 cod. 021.0004.0602 Torch Torch with potentiometer Up & Down Torch 2 kOhm - 10 kOhm potentiometer Remote Controller 2 kOhm - 10 kOhm potentiometer Foot pedal controller 2 kOhm - 10 kOhm potentiometer 27/28...
  • Page 29 Cod.006.0001.1401 GL 222 DC 03/06/2015 v2.3 ENGLISH 28/28...

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