Cloos QINEO Micro 300 Operating Instructions/Spare Parts List
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Cloos QINEO Micro 300 Operating Instructions/Spare Parts List

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GT-D - 03.07.13 - Rev.0
PLEASE KEEP SAFELY FOR FUTURE REFERENCE
Operating Instructions /
Spare parts list
Micro 300
Portable Inverter

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Summary of Contents for Cloos QINEO Micro 300

  • Page 1 Operating Instructions / Spare parts list Micro 300 Portable Inverter GT-D - 03.07.13 - Rev.0 PLEASE KEEP SAFELY FOR FUTURE REFERENCE...
  • Page 2 CARL CLOOS Schweisstechnik GmbH Industriestrasse 35708 Haiger/Germany Tel. +49 (0)2773/85-0 Fax. +49 (0)2773/85-275 mail: info@cloos.de www.cloos.de EU declaration of conformity No. CMM0516QNMI3_01 Product description: MIG/MAG welding machine Model name: QINEO MICRO 300 Serial number: Refer to the nameplate on the back of the device...

  • Page 3: Table Of Contents

    Cod.006.0001.1362 Micro 300 25/03/2013 v2.0 ENGLISH INTRODUCTION.................4 SPARE PARTS ..............24         FRONT PANEL................4 15.1 MICRO 300 ..............24         REAR PANEL................5 15.2 WIRE FEEDER ..............26         INSTALLATION................5 15.3 WIRE FEEDER ROLLS............27  ...

  • Page 4: Micro 300

    Cod.006.0001.1362 25/03/2013 v2.0 Micro 300 ENGLISH INTRODUCTION The welding modes and procedures available are those indicated in the table. ROCEDURE IMPORTANT 2 STEP LIFT-ARC (2T) TIG DC LIFT 4 STEP LIFT-ARC (4T) This handbook must be consigned to the user prior to 2 STEP (2T) installation and commissioning of the unit.

  • Page 5: Rear Panel

    Cod.006.0001.1362 Micro 300 25/03/2013 v2.0 ENGLISH REAR PANEL PREPARING FOR MMA WELDING 1. Turn the switch “OFF” (equipment switched off). 2. Connect the power cable to the power outlet. 3. Choose the electrode based on the type of material and thickness of the workpiece to be welded.

  • Page 6: Preparing For Tig Welding

    Cod.006.0001.1362 25/03/2013 v2.0 Micro 300 ENGLISH Preparing for MMA (polarity to basic electrode). 13. Select the torch trigger procedure on the user interface. 14. Press the torch trigger with the torch well clear of any metal parts. This serves to open the gas solenoid valve without striking the welding arc.

  • Page 7: Preparing For Mig/Mag Welding

    Cod.006.0001.1362 Micro 300 25/03/2013 v2.0 ENGLISH PREPARING FOR MIG/MAG WELDING POSITIONING THE WIRE IN THE WIRE FEEDER 1. Lower the wire feeder pressure devices. WIRE SPOOL POSITIONING 1. Open the unit side door to gain access to the spool compartment. 2.
  • Page 8 Cod.006.0001.1362 25/03/2013 v2.0 Micro 300 ENGLISH CONNECTIONS TO SOCKETS Preparing for MIG/MAG 1. Set the welding power source ON/OFF switch to “O” (unit de- energized). 2. Plug the power cable plug into a mains socket outlet. 3. Connect the gas hose from the welding gas cylinder to the relative socket.

  • Page 9: User Interface

    Cod.006.0001.1362 Micro 300 25/03/2013 v2.0 ENGLISH USER INTERFACE Code Name Symbol Description This LED illuminates to show an anomaly in the operating conditions. ALARM § 9 When this LED illuminates the last voltage and current values measured during welding will be shown on displays D1- MEASURED VALUE The LED switches off when a new welding procedure is started, or when any of the welding settings is modified.
  • Page 10 Cod.006.0001.1362 25/03/2013 v2.0 Micro 300 ENGLISH Code Name Symbol Description Parameters/functions setting Manual MIG/MAG mode The display shows the programmed wire feed rate. Synergic MIG/MAG mode The display shows the value of the selected main welding parameter. The main welding parameters can be selected with button S2 Programs setting The display shows the message P “program no.”...
  • Page 11 Cod.006.0001.1362 Micro 300 25/03/2013 v2.0 ENGLISH Code Name Symbol Description Parameters/functions setting Manual MIG/MAG mode: The button selects the parameters highlighted by illumination of the following LEDs: Synergic MIG/MAG mode: The button selects the parameters highlighted by illumination of the following LEDs: PROGRAMS BUTTON In all welding modes This button provides the facility to gain access to the secondary parameters adjustment menu...

  • Page 12: Unit Power-Up

    Cod.006.0001.1362 25/03/2013 v2.0 Micro 300 ENGLISH UNIT POWER-UP Set the welding power source ON/OFF switch to “I” to switch on the unit.  F x.x The message appears on displays D2 for a few seconds F x.x= software version  A L. H E A. The message appears on displays D1-D2. First power-up or power-ups following a RESET procedure ...

  • Page 13: Set-Up (Initial Set-Up Of The Welding Power Source)

    Cod.006.0001.1362 Micro 300 25/03/2013 v2.0 ENGLISH SET-UP (INITIAL SET-UP OF THE WELDING POWER SOURCE) Set the welding power source ON/OFF switch to “O” to switch the unit off. SEL1 Set the selector to the symbol to select MIG/MAG welding mode Hold down the button Set the welding power source ON/OFF switch to “I”...

  • Page 14: Locking Procedure

    Cod.006.0001.1362 25/03/2013 v2.0 Micro 300 ENGLISH LOCKING PROCEDURE The locks are enabled only in MIG/MAG welding mode. The procedure inhibits unit adjustments, allowing the user to modify only certain settings depending on the selected lock status. The procedure is used to prevent accidental alteration of the unit settings and welding settings by the operator. 8.1.1 NABLING If no locking status is selected (LoC = oFF) and if you wish to set up a limitation on use of the power source, display the Loc function in the...

  • Page 15: Gas Flow Adjustment

    Cod.006.0001.1362 Micro 300 25/03/2013 v2.0 ENGLISH GAS FLOW ADJUSTMENT When the unit is powered on the solenoid valve opens for 1 second. This serves to fill the gas circuit. Open the gas solenoid valve by pressing and releasing the button Adjust the pressure of gas flowing from the torch by means of the flow meter connected to the gas cylinder Close the gas solenoid valve by pressing and releasing the button The solenoid valve closes automatically after 30 seconds...

  • Page 16: Welding Settings

    Cod.006.0001.1362 25/03/2013 v2.0 Micro 300 ENGLISH WELDING SETTINGS 10.1 ELECTRODE WELDING (MMA) SEL1 Set the selector to the symbol to select MMA welding mode  MMA The message appears on displays D2 10.1.1 MMA P ARAMETERS ETTING EVEL Using the encoder, edit the value of the selected setting Tab.

  • Page 17: Dc Tig Parameters Setting (Gas Menu)

    Cod.006.0001.1362 Micro 300 25/03/2013 v2.0 ENGLISH 10.2.2 DC TIG P (GAS ARAMETERS ETTING MENU Hold down the button for 3 seconds to gain access to the 2nd level Menu  Po.G. The acronym relative to the setting to be edited is shown on display D1 ...

  • Page 18: Mig/Mag Parameters Setting (2Nd Level)

    Cod.006.0001.1362 25/03/2013 v2.0 Micro 300 ENGLISH 10.3.2 MIG/MAG P ARAMETERS ETTING EVEL Hold down the button for 3 seconds to gain access to the 2nd level Menu S.-S. The acronym relative to the setting to be edited is shown on display D1 ...

  • Page 19: Welding Parameters List

    Cod.006.0001.1362 Micro 300 25/03/2013 v2.0 ENGLISH WELDING PARAMETERS LIST Tab. 13 Welding parameters/welding functions enabling PARAMETER MODE MIN/DEFAULT/MAX SETTING ACRONYM NOTES PROCEDURE (UNIT OF MEASUREMENT) MMA welding current 1st level Menu Output current value during MMA welding 10/80/250 (§ 10.1.1) Hot-Start This parameter aids electrode melting at the time of arc striking.

  • Page 20: Pre-Gas Time

    Cod.006.0001.1362 25/03/2013 v2.0 Micro 300 ENGLISH PARAMETER MODE MIN/DEFAULT/MAX SETTING ACRONYM NOTES PROCEDURE (UNIT OF MEASUREMENT) 0/3/10 Time of gas delivery before the arc strike. Pre-gas time Consequences of a higher value: GAS menu (§ 10.3.3)  This parameter allows a shielded environment to be created, thereby eliminating contaminants at the 0/0.1/10.0 start of the welding pass.

  • Page 21: Jobs Management

    Cod.006.0001.1362 Micro 300 25/03/2013 v2.0 ENGLISH JOBS MANAGEMENT Personalised welding settings, or JOBs, can be saved in memory locations and subsequently uploaded. The jobs are enabled only in MIG/MAG welding mode. Up to 50 jobs can be saved (j01-j50). 12.1 SAVING A JOB This function is available when welding mode is not active.

  • Page 22: Torch Trigger Modes

    Cod.006.0001.1362 25/03/2013 v2.0 Micro 300 ENGLISH TORCH TRIGGER MODES 13.1 2T LIFT-ARC WELDING 1. Touch the workpiece with the torch electrode. 2. Press (1T) and keep the torch trigger pressed. 3. Slowly lift the torch to strike the arc.  The WELDING CURRENT reaches the preset value, by way of a UP SLOPE TIME, if programmed. 4.

  • Page 23: Technical Data

    Cod.006.0001.1362 Micro 300 25/03/2013 v2.0 ENGLISH TECHNICAL DATA Model Micro 300 EN 60974-1 Construction standards EN 60974-5 EN 60974-10 Class A Power supply voltage 3x400V~±15%/50-60Hz Mains protection 16A DELAYED Insulation class Dimensions ( D x L x H ) 560 x 280 x 390 mm Weight 21 Kg Protection rating...

  • Page 24: 14. Spare Parts

    14. Spare parts 14.1 MICRO 300...
  • Page 25 Designation Item Part No. 0831 93 00 01 KNOB CAP 0831 93 00 02 KNOB CAP 0831 93 00 03 KNOB + CAP 0831 93 00 04 KNOB WITH INDEX + CAP 0831 93 00 05 REMOTE CONTROL CONNECTOR + CABLE 0831 93 00 06 FRONT PANEL + LOGIC BOARD 0831 93 00 07...

  • Page 26: Wire Feeder

    Designation Item Part No. 0831 93 00 37 AUXILIARY TRANSFORMER 0831 93 00 38 PRIMARY CAPACITOR BOARD 0831 93 00 39 FAN CONTROL BOARD 0831 93 00 40 THERMAL CUT-OUT 75°C 0831 93 00 41 THREE PHASE BRIDGE RECTIFIER 0831 93 00 42 0831 93 00 43 FANS SUPPORT PLATE 0831 93 00 44...

  • Page 27: Wire Feeder Rolls

    14.2 Wire drive Designation Item Part No. 0831 93 00 70 COMPLETE PRESSURE ARM 0831 93 00 71 COMPLETE PRESSURE DEVICE 0831 93 00 72 MOTOR COIL 0831 93 00 73 INLET GUIDE WITH SOFT LINER 0831 93 00 74 FEED PLATE 0831 93 00 75 GUARD SAFETY KIT...

  • Page 28: Electrical Diagram

    14.3 Wire drive rollers 2+2 oder 4- Rollenantrieb, ø 30 mm (CDD I) Draht-ø mm solid steel cored wire aluminium 0,60 0046 03 20 10 0046 03 24 12 0,80 0046 03 24 12 0,90 0046 03 20 10 0046 03 22 16 0046 03 24 12 1,00 0046 03 20 12...

  • Page 29: 15.1 Micro 300

    15. Wiring diagram 15.1 MICRO 300...

  • Page 30: Remote Controller

    15.2 Remote Control Name Spannung Eingang/Ausgang 5VDC Ausgang AN2 (5V) 0-5V Eingang AN1 (5V) 0-5V Eingang Ausgang D1-IN 0-5V Eingang D2-IN 0-5V Eingang D3-OUT 0-5V Ausgang AN2 (10V) 0-10V Eingang AN1 (10V) 0-10V Eingang Nicht verwendet Nicht verwendet Nicht verwendet Nicht verwendet Nicht verwendet...

  • Page 31: Rc05: Electrical Diagram

    15.2.1 RC03: Wiring diagram Potenziometer 2 kΩ - 10 kΩ 15.2.2 RC04: Wiring diagram Potenziometer 2 kΩ - 10 kΩ...
  • Page 32 15.2.3 RC05: Wiring diagram 15.2.4 RC06: Wiring diagram...
  • Page 33 Carl Cloos Schwei technik GmbH Industriestra e D-35708 Haiger Telefon +49 (0)2773 85-0 Telefax +49 (0)2773 85-275 E-Mail info@cloos.de www.cloos.de...

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