Jonsered CS 2166 Workshop Manual page 21

Replacing the generator
1. Before the generator can be replaced, the following
components must be removed:
A. Recoil starter.
B. Flywheel.
C. Silencer.
D. Carburettor.
E. Cylinder.
2. Detach the carburettor space bottom plate by
removing the four bolts. See fig. 13.
3. Detach the generator by removing the three fixing
bolts. See fig. 14.
4. Disconnect the lead from the on/off switch and lift out
the generator.
5. Locate the new generator as shown in fig. 14 and
tighten the bolts to 4 Nm.
6. Position the lead as shown in fig. 15 and reconnect it
to the on/off switch.
7. Fit the carburettor space bottom plate with the four
bolts. See fig. 13. Ensure that the lead is seated in
the recess in the plate as shown in fig. 15.
Tighten the bolts to 5 Nm.
8. Refit the components from point 1.
Replacing the on/off switch
1. Remove the on/off switch and disconnect the leads.
See fig. 8.
2. Connect the leads to a new switch and press it into
place.
Replacing the heating element in the rear hand grip
(tank unit).
1. Before the rear hand grip element can be replaced
the following components must be removed:
A. Tank unit.
B. Throttle lock and throttle lever.
2. Disconnect the leads, remove the bolts as shown in
fig. 16 and remove the heating element.
3. Insert the new heating element, replace the bolts as
shown in fig. 16 and reconnect the cables.
4. Refit the components from point 1.
Replacing the front hand grip
1. Disconnect the two cable clips beside the springs.
2. Remove the five bolts which secure the front hand grip.
3. Fit the new hand grip and replace the five fixing bolts,
tightening them to 4 Nm.
4. Reconnect the two leads.
ELECTRICAL SYSTEM
Fig. 13
Fig. 14
Fig. 15
Fig. 16
English – 21