Hyundai R60-9S Service Manual
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Hyundai R60-9S Service Manual

Hyundai R60-9S Service Manual

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SERVICE MANUAL
EXCAVATOR
R60-9S

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Summary of Contents for Hyundai R60-9S

  • Page 1 SERVICE MANUAL EXCAVATOR R60-9S...
  • Page 2 http://marengine.com/r60-9s-excavator...
  • Page 3 CONTENTS CONTENTS SECTION 1 GENERAL SECTION 1 GENERAL Group 1 Safety Hints ---------------------------------------------------------------------------------------------------- 1-1 Group 2 Specifications ------------------------------------------------------------------------------------------------- 1-9 SECTION 2 STRUCTURE AND FUNCTION SECTION 2 STRUCTURE AND FUNCTION Group 1 Pump Device -------------------------------------------------------------------------------------------------- 2-1 Group 2 Main Control Valve ----------------------------------------------------------------------------------------- 2-6 Group 3 Swing Device ------------------------------------------------------------------------------------------------- 2-28 Group 4 Travel Device -------------------------------------------------------------------------------------------------- 2-38 Group 5 RCV Lever ------------------------------------------------------------------------------------------------------ 2-47...
  • Page 4 SECTION 7 DISASSEMBLY AND ASSEMBLY SECTION 7 DISASSEMBLY AND ASSEMBLY Group 1 Precaution ------------------------------------------------------------------------------------------------------ 7-1 Group 2 Tightening Torque ------------------------------------------------------------------------------------------ 7-4 Group 3 Pump Device -------------------------------------------------------------------------------------------------- 7-7 Group 4 Main Control Valve ----------------------------------------------------------------------------------------- 7-38 Group 5 Swing Device -------------------------------------------------------------------------------------------------- 7-51 Group 6 Travel Device -------------------------------------------------------------------------------------------------- 7-72 Group 7 RCV Lever ------------------------------------------------------------------------------------------------------ 7-100 Group 8 Turning Joint --------------------------------------------------------------------------------------------------- 7-114...
  • Page 5 This section shows bolt specifications and standard torque values needed when mounting components to the machine. The specifications contained in this shop manual are subject to change at any time and without any advance notice. Contact your HYUNDAI distributor for the latest information.
  • Page 6 Revised edition mark(①②③…) Any additions, amendments or other changes will When a manual is revised, an edition mark is be sent to HYUNDAI distributors. recorded on the bottom outside corner of the Get the most up-to-date information before you pages.

  • Page 7: Conversion Table

    3. CONVERSION TABLE 3. CONVERSION TABLE Method of using the Conversion Table The Conversion Table in this section is provided to enable simple conversion of figures. For details of the method of using the Conversion Table, see the example given below. Example Example Method of using the Conversion Table to convert from millimeters to inches...
  • Page 8 Millimeters to inches Millimeters to inches 1mm = 0.03937in 0.039 0.079 0.118 0.157 0.197 0.236 0.276 0.315 0.354 0.394 0.433 0.472 0.512 0.551 0.591 0.630 0.669 0.709 0.748 0.787 0.827 0.866 0.906 0.945 0.984 1.024 1.063 1.102 1.142 1.181 1.220 1.260 1.299 1.339...
  • Page 9 Liter to U.S. Gallon Liter to U.S. Gallon 1ℓ = 0.2642 U.S.Gal 0.264 0.528 0.793 1.057 1.321 1.585 1.849 2.113 2.378 2.642 2.906 3.170 3.434 3.698 3.963 4.227 4.491 4.755 5.019 5.283 5.548 5.812 6.6076 6.340 6.604 6.869 7.133 7.397 7.661 7.925 8.189...
  • Page 10 kgf·m to to lbf lbf·ft ft 1kgf·m = 7.233lbf·ft 14.5 21.7 28.9 36.2 43.4 50.6 57.9 65.1 72.3 79.6 86.8 94.0 101.3 108.5 115.7 123.0 130.2 137.4 144.7 151.9 159.1 166.4 173.6 180.8 188.1 195.3 202.5 209.8 217.0 224.2 231.5 238.7 245.9 253.2...
  • Page 11 kgf/cm kgf/cm to to lbf/in lbf/in 1kgf / cm = 14.2233lbf / in 14.2 28.4 42.7 56.9 71.1 85.3 99.6 113.8 128.0 142.2 156.5 170.7 184.9 199.1 213.4 227.6 241.8 256.0 270.2 284.5 298.7 312.9 327.1 341.4 355.6 369.8 384.0 398.3 412.5 426.7...
  • Page 12 TEMPERATURE TEMPERATURE Fahrenheit-Centigrade Conversion. A simple way to convert a fahrenheit temperature reading into a centigrade temperature reading or vice verse is to enter the accompanying table in the center or boldface column of figures. These figures refer to the temperature in either Fahrenheit or Centigrade degrees. If it is desired to convert from Fahrenheit to Centigrade degrees, consider the center column as a table of Fahrenheit temperatures and read the corresponding Centigrade temperature in the column at the left.

  • Page 13: Section 1 General

    SECTION 1 GENERAL SECTION 1 GENERAL Group 1 Safety Hints ---------------------------------------------------------------------------------------------------- 1-1 Group 2 Specifications ------------------------------------------------------------------------------------------------- 1-9...
  • Page 14 SECTION 1 GENERAL SECTION 1 GENERAL GROUP 1 SAFETY GROUP 1 SAFETY FOLLOW SAFE PROCEDURE FOLLOW SAFE PROCEDURE Unsafe wor k practices are dangerous. Understand service procedure before doing work; Do not attempt shortcuts. WEAR PROTECTIVE CLOTHING WEAR PROTECTIVE CLOTHING Wear close fitting clothing and safety equipment appropriate to the job.

  • Page 15: Prepare For Emergencies

    PREPARE FOR EMERGENCIES PREPARE FOR EMERGENCIES Be prepared if a fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance ser vice, hospital, and fire department near your telephone. 13031GE04 PROTECT AGAINST FLYING DEBRIS PROTECT AGAINST FLYING DEBRIS Guard against injury from flying pieces of metal or debris;...

  • Page 16: Move And Operate Machine Safely

    KEEP RIDERS OFF EXCAVATOR KEEP RIDERS OFF EXCAVATOR Only allow the operator on the excavator. Keep riders off. Riders on excavator are subject to injury such as being struck by foreign objects and being thrown off the excavator. Riders also obstruct the operator's view resulting in the excavator being operated in an unsafe manner.

  • Page 17: Support Machine Properly

    SUPPORT MACHINE PROPERLY SUPPORT MACHINE PROPERLY Always lower the attachment or implement to the ground before you work on the machine. If you must work on a lifted machine or attachment, securely support the machine or attachment. Do not support the machine on cinder blocks, hollow tiles, or props that may crumble under continuous load.

  • Page 18: Beware Of Exhaust Fumes

    BEWARE OF EXHAUST FUMES BEWARE OF EXHAUST FUMES Prevent asphyxiation. Engine exhaust fumes can cause sickness or death. If you must operate in a building, be positive there is adequate ventilation. Either use an exhaust pipe extension to remove the exhaust fumes or open doors and windows to bring enough outside air into the area.

  • Page 19: Stay Clear Of Moving Parts

    SERVICE MACHINE SAFELY SERVICE MACHINE SAFELY Tie long hair behind your head. Do not wear a necktie, scarf, loose clothing or necklace when you work near machine tools or moving parts. If these items were to get caught, severe injury could result.

  • Page 20: Prevent Battery Explosions

    AVOID HEATING NEAR PRESSURIZED AVOID HEATING NEAR PRESSURIZED FLUID LINES FLUID LINES Flammable spray can be generated by heating near pressurized fluid lines, resulting in severe burns to yourself and bystanders. Do not heat by welding, soldering, or using a torch near pressurized fluid lines or other flammable materials.

  • Page 21: Replace Safety Signs

    USE TOOLS PROPERLY USE TOOLS PROPERLY Use tools appropriate to the work. Makeshift tools, parts, and procedures can create safety hazards. Use power tools only to loosen threaded tools and fasteners. For loosening and tightening hardware, use the c o r r e c t s i ze t o o l s. D O N OT u s e U. S. measurement tools on metric fasteners.

  • Page 22: Major Component

    GROUP 2 SPECIFICATIONS GROUP 2 SPECIFICATIONS 1. MAJOR COMPONENT 1. MAJOR COMPONENT Swing motor Hydraulic tank Tool box Fuel tank Oil cooler Radiator Engine Main pump Turning joint Main control valve Tooth Bucket Woodgrab Arm cylinder Boom cylinder Swing post Muffler Boom Counterweight...
  • Page 23 Doosan-Daewoo Fiat Halla Hamm Ford Hangcha Hanix Grenaa Guascor Hanomag Hartl Hanshin Hatz Haulpack Hiab Hino Honda Hidromek Hino truck Hyundai Isotta Hitachi Hyster Isuzu Iveco Hyundai John-Deere Kelvin Ingersoll-rand Kioti Komatsu John-Deere Kubota Liebherr Jungheinrich Kalmar Lister Lombardini Kato Kioti MAN B&W...

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