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Bender COMTRAXX MK2430 Manual

Bender COMTRAXX MK2430 Manual

Alarm indicator and test combination
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Manual
COMTRAXX® MK2430
Alarm indicator and test combination
Software version: 4.0x
MK2430_D00129_00_M_XXEN/12.2014

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  • Page 1 Manual COMTRAXX® MK2430 Alarm indicator and test combination Software version: 4.0x MK2430_D00129_00_M_XXEN/12.2014...
  • Page 2 Bender GmbH & Co. KG © Bender GmbH & Co.KG P.O. Box 1161 • 35301 Grünberg • Germany All rights reserved. Londorfer Straße 65 • 35305 Grünberg • Germany Reprinting only with permission Tel.: +49 6401 807-0 • Fax: +49 6401 807-259 of the publisher.

  • Page 3: Table Of Contents

    Table of Contents 1. How to get the most out of this manual ..........7 How to use this manual ..................7 Explanation of symbols and notes ..............8 2. Safety instructions .................. 9 Intended use ......................9 Qualified personnel ....................10 General safety instructions ................
  • Page 4 Table of contents 4.1.2.1 Flush-mounting ....................20 4.1.2.2 Cavity wall and panel mounting .............. 21 4.1.2.3 Mounting brackets ..................21 4.1.3 Dimension diagram surface-mounting enclosure ........22 4.1.3.1 Installation of the surface-mounting enclosure ......... 22 Connection ......................23 4.2.1 Notes on connection .................... 23 4.2.2 Wiring diagram .......................
  • Page 5 Table of contents 7.2.2 Display in fault condition ..................47 7.2.3 Test function ......................49 8. Menu mode: Operation and setting ..........51 Switching on and calling the main menu ............. 51 Menu overview diagram ..................53 Main menu functions ................... 54 The main menu ......................
  • Page 6 Table of contents 9. Technical data ..................73 Technical data ......................73 9.1.1 Standards, approvals and certifications ............76 Ordering information ................... 77 MK2430_D00129_00_M_XXEN/12.2014...

  • Page 7: How To Get The Most Out Of This Manual

    Although great care has been taken in the drafting of this operating manual, it may nev- ertheless contain errors and mistakes. Bender cannot accept any liability for injury to persons or damage to property resulting from errors or mistakes in this manual.

  • Page 8: Explanation Of Symbols And Notes

    How to get the most out of this manual 1.2 Explanation of symbols and notes The following terms and symbols are used to denote hazards and instructions in Bender documentation: This signal word indicates that there is a high risk of danger that will result in death or serious injury if not avoided.

  • Page 9: Safety Instructions

    2. Safety instructions 2.1 Intended use The universal MK2430 alarm indicator and test combination is used for visual and audi- ® ble indication of operating status and alarm messages from Bender's EDS, RCMS, ATICS ® and MEDICS systems. ® In MEDICS...

  • Page 10: Qualified Personnel

    Compliance with test intervals.   2.2 Qualified personnel Only appropriately qualified personnel may work with Bender devices. Personnel who are familiar with the assembly, commissioning and operation of the product and have undergone appropriate training are considered qualified. Personnel must have read this manual and understood all instructions relating to safety.

  • Page 11: General Safety Instructions

    Bender devices are built in accordance with state-of-the-art technology and accepted recognised safety regulations. However, the use of such devices may introduce risks to the life and limb of the user or third parties and/or result in damage to the Bender devices and other property.
  • Page 12 Safety instructions MK2430_D00129_00_M_XXEN/12.2014...

  • Page 13: System Description

    3. System description ® 3.1 MEDICS The MK2430 alarm indicator and test combinations are integral components of the ® ® MEDICS system. MEDICS is an intelligent system that guarantees safe power supply in medical locations. ® Example of a section of a hospital where a MEDICS system is applied: MK2430_D00129_00_M_XXEN/12.2014...

  • Page 14: Characteristics

    System description Legend to example MK2430 Alarm indicator and test combination RCMS… Residual current monitoring systems for TN-S systems SMI472 Signal converter for third-party systems (e.g. med. gases, BSV systems) TM… Alarm indicator and operator panel UFC107E… Changeover and monitoring module for IT systems with insulation fault location system EDS…...
  • Page 15 System description received whilst the first is still pending, the audible signal will sound again and the messages appear alternately on the LC display. The address of the device triggering the alarm can also be requested. The audible signal sounds again once a configurable period of time has elapsed (repetition can be deactivated).

  • Page 16: Function

    System description 3.3 Function 3.3.1 Display/operating elements The backlit display features four lines of 20 characters each. It supplies medical and technical personnel with clear and unambiguous information, to help them make decisions. Every alarm message comprises three lines which appear spontaneously and three additional lines which can be displayed at the touch of a button.

  • Page 17: History Memory

    (message 251 will overwrite message 1 etc.). The history memory can be read via the operating menu or the TMK history PC software. 3.4 Versions 3.4.1 MK2430-12 The MK2430-12 is used for visual and audible indication of alarms from Bender's EDS, ® RCMS and MEDICS systems and for testing assigned devices (e.g. insulation monitoring devices, LIM, GFCI).

  • Page 18: Interfaces

    System description 3.4.4 Interfaces MK2430 feature a BMS bus and USB interface. 3.4.4.1 BMS bus The BMS bus is used for communication with BMS bus nodes. – such as UMC…, UMA…, UFA…, UFC…, LFC… modules ® – or devices like RCMS…, EDS…, SMI…, SMO…, ATICS alarm indicator and operator panels.

  • Page 19: Installation And Connection

    4. Installation and connection 4.1 Installation 4.1.1 Overview of enclosure variants – The MK2430 is installed in a flush-mounting enclosure. With a special mount- ing kit it is also suitable for installation in a panel or cavity wall. – MK2430A in surface-mounting enclosure 4.1.2 Dimension diagram flush-mounting enclosure Fig.

  • Page 20: Flush-Mounting

    Installation and connection 4.1.2.1 Flush-mounting The flush-mounting enclosure is already enclosed in the scope of delivery of MK2430. 1. Insert the cardboard that has been supplied into the flush-mounting enclo- sure to stabilise the enclosure and to provide protection against pollution. 2.

  • Page 21: Cavity Wall And Panel Mounting

    Installation and connection 4.1.2.2 Cavity wall and panel mounting For cavity wall or panel mounting you will need a "Complete mounting kit" (Art. No. B95101000). Panel mounting Cavity wall mounting 4.1.2.3 Mounting brackets Use the mounting brackets, attached on each side, to snap the MK2430 into the flush- mounting enclosure.

  • Page 22: Dimension Diagram Surface-Mounting Enclosure

    Installation and connection 4.1.3 Dimension diagram surface-mounting enclosure MK2430A MK2430 Fig. 4.2: MK2430 in surface-mounting enclosure 4.1.3.1 Installation of the surface-mounting enclosure A smooth and even surface is a precondition for installation. Only the fas- tening screws specified below should be used. Failure to observe this can result in deformation or damage to the enclosure.

  • Page 23: Connection

    Installation and connection 4.2 Connection Risk of electric shock! Before fitting the enclosure and working on the device connections, make sure that the power supply has been disconnected. . Failure to comply with this requirement increases the risk of exposing the DANGER personnel to an electric shock.

  • Page 24: Wiring Diagram

    Installation and connection 4.2.2 Wiring diagram MK2430_D00129_00_M_XXEN/12.2014...
  • Page 25 DIP switch on the MK2430 and alarm indicator and opera- tor panel). BMS bus connection: Various Bender devices with a BMS bus interface, such as 107TD47 insulation monitoring devices, PRC487 control devices, RCMS470 residual current moni- tors, can be connected to the BMS bus.

  • Page 26: Connection Assignment

    Installation and connection 4.2.3 Connection assignment The connections are located on the back of the device. 4.2.3.1 MK2430-12 The MK2430-12 features only one terminal strip as it receives all messages via the BMS bus. These messages can be received from an 107TD47, an MK2430-11, a signal converter SMI47x, an EDS…...

  • Page 27: Mk2430-11

    Installation and connection 4.2.3.2 MK2430-11 The MK2430-11 alarm indicator and test combination provides additional terminal strips for the 12 digital inputs and one optional relay output. IN1…IN12 Digital inputs 0 (IN1…4) Common connection "0" for the digital inputs 1…4 0 (IN5…8) Common connection "0"...
  • Page 28 Installation and connection Example 1: Operating theatre or intensive care unit with two IT systems and three rooms Device Parameters Address settings First changeover and monitoring module UMC107E 107TD47 Bus address PRC487 Bus address Second changeover and monitoring module UMC107E 107TD47 Bus address PRC487...
  • Page 29 Installation and connection Example 2: Intensive care unit with two IT systems and four rooms Device Parameters Address settings First UFC107E changeover and monitoring module 107TD47 Bus address PRC487 Bus address PGH474 Bus address EDS474-12 Bus address Second UFC107E changeover and monitoring module 107TD47 Bus address PRC487...
  • Page 30 Installation and connection Device Parameters Address settings Bus address Second Test address 3, 5 MK2430… Alarm address 1, 3, 4, 5, 6, 7, 8, 61, 62, 111, 112 Bus address Third Test address 3, 5 MK2430… Alarm address 1, 2, 3, 4, 5, 6, 8, 61, 62, 111, 112 Bus address Fourth Test address...
  • Page 31 Installation and connection Example 3: Intensive care unit with two IT systems and four rooms „B“ „A“ ATICS ATICS EDS151 EDS151 Device Parameters Address settings First changeover and monitoring module ATICS "A" Bus address EDS151 "A" Bus address Second changeover and monitoring module ATICS "B"...
  • Page 32 Installation and connection Example 4: System with 3 RCMS, one MK2430 and one MK800 Device Parameters Address settings Residual current monitors 1. RCMS460 Bus address 2. RCMS460 Bus address 3. RCMS460 Bus address Alarm indicator and test combinations Bus address MK2430…...

  • Page 33: Commissioning And Testing

    5. Commissioning and testing The following flow chart explains the commissioning process: 1. Tests before switching on 2. Tests after switching on 3. Parameter setting – Settings at the MK2430 – Settings in the TMK-SET software 4. Tests after parameter setting Please note down all settings and attach these to the equipment or instal- lation documentation.

  • Page 34: Tests Before Switching On

    Commissioning and testing 5.1 Tests before switching on Does the MK2430 use the Provide the appropriate correct supply voltage operating voltage. (see device nameplate)? Is the supply voltage Connect the supply properly connected? voltage properly. Is the BMS bus properly Connect the BMS bus connected? properly and check...

  • Page 35: Tests After Switching On

    Commissioning and testing 5.2 Tests after switching on 5.3 Parameter setting All settings can be carried out via the TMK-SET software. Alternatively, some settings can be carried out via the MK2430 menu (see diagrams). MK2430_D00129_00_M_XXEN/12.2014...

  • Page 36: Settings At The Mk2430

    Commissioning and testing 5.3.1 Settings at the MK2430 MK2430_D00129_00_M_XXEN/12.2014...

  • Page 37: Settings Using The Software Tmk-Set

    Commissioning and testing 5.3.2 Settings using the software TMK-SET MK2430_D00129_00_M_XXEN/12.2014...

  • Page 38: Tests After Parameter Setting

    5.3.3 Tests after parameter setting 5.4 Periodic verification and service 5.4.1 Periodic verification The following periodic verification must be performed on electrical installations in compliance with the local or national regulations that apply. For your Bender products, we recommend: MK2430_D00129_00_M_XXEN/12.2014...
  • Page 39 Checking the setting values and changeover periods. skilled months person Test the transfer switching device, the IT system monitoring, and Bender Every 24 the connection to the SCADA system (Supervisory Control and Data months Acquisition) (if applicable) and the interaction between the compo- nents in the system.

  • Page 40: Service And Support

    5.4.2 Service and support Technical support is available for commissioning, troubleshooting and periodic verifi- cation: First Level Support Technical support is provided per telephone or e-mail for all Bender products. Questions about special customer applications.   Commissioning  ...

  • Page 41: Maintenance

    Commissioning and testing Field Service On-site service for all Bender products. Commissioning, parameter setting, maintenance, troubleshooting for Bender   products. Analysis of the electrical installation in the building (power quality test, EMC test,   thermography). Practical training courses for customers ...
  • Page 42 Commissioning and testing MK2430_D00129_00_M_XXEN/12.2014...

  • Page 43: Troubleshooting

    Overflow ERROR (11) Stack Error Make a note of the error code contact Bender Service. Checksum ERROR Program memory defective Replace the MK2430* * Please make a note of the cause of error, the error number and if applicable the error code.

  • Page 44: Malfunctions

    Troubleshooting 6.2 Malfunctions List of possible errors and proposals for the correction of the faults. This error list does not claim to be exhaustive. Possible error codes occurring during a test are listed in the chapter "Test function" on page 49f. Error Possible cause/Actions MK2430 display blank.

  • Page 45: Operation

    7. Operation This chapter can also be used as a quick reference guide by technical operating personnel. 7.1 Operator control and display elements LED and LCD LED "NORMAL": Power On indicator, green (only lights up if no warnings or alarms are pending).
  • Page 46 Operation The buttons have the following functions: In operating mode In menu mode "ESC" button Exit function (without saving) " " Mute button or go up one menu level. Set buzzer to mute following an alarm/ When the buzzer is activated, the ESC acknowledge alarm button will mute the buzzer.

  • Page 47: Quick Reference Guide

    Operation 7.2 Quick reference guide The illustrations below serve as examples. 7.2.1 Display in fault-free operating condition There are no warnings or alarms pending. The green "Normal" LED is lit.   The LC display shows the programmed standard display. ...
  • Page 48 Operation – Line 4 Status line = number of the message indicated = number of pending messages = page number, in this case page 1 = insulation fault location or test status (see table) 09:50 = time (example) Possible displays during insulation fault location or testing: Meaning EDSa EDS insulation fault location in progress (automatic)

  • Page 49: Test Function

    Operation The display may deviate depending on user-defined messages. If messages are pending and one of the arrow buttons is pressed, the latest message will appear on the display. If no further button is pressed, this message will be displayed for 15 seconds. 7.2.3 Test function Press and hold down the "TEST"...
  • Page 50 Operation The following error codes are displayed in the event of an Isometer® failing the test: Error Error code description for the Error code description for the Note code 107TD47 ISOMETER® (hospital) IRDH… ISOMETER® (industry) No messages received from the No messages received from the ISOMETER®...

  • Page 51: Menu Mode: Operation And Setting

    Software 4.02 D228 Date: 02.05.12 www.bender.de If the MK2430 has not been turned on for several days, a longer time may be required for start-up (approx. 30 seconds). In this case, enter the time and date again. If no messages exist, the standard display will appear.
  • Page 52 Menu mode: Operation and setting To open the main menu, press the "Menu" button for approx. two seconds. 1.Exit 2.Values 3.History 4.Settings 5.Control 6.External devices 7.Info In the main menu you use the following buttons: Exit function or go up one menu level. ▲, ▼...

  • Page 53: Menu Overview Diagram

    Menu mode: Operation and setting 8.2 Menu overview diagram The following diagram will help you to navigate through the menus: MK2430_D00129_00_M_XXEN/12.2014...

  • Page 54: Main Menu Functions

    Menu mode: Operation and setting 8.3 Main menu functions Menu item Function Page 1. Exit Exit menu mode 2. Values No function Displays history with information about messages, acknowl- 3. History edgements and associated times. 4. Settings Various settings for this MK2430 5.

  • Page 55: Menu 3: History

    Menu mode: Operation and setting 8.4.3 Menu 3: History The MK2430 can store up to 250 messages in the history memory (ring buffer). If more than 250 messages are stored by the MK2430, message 251 will overwrite message 1. The "History" menu provides information about messages, acknowledgements and their time stamps.
  • Page 56 Menu mode: Operation and setting Possible displays in the last line of the history memory message text display: Text Meaning Address: Address of the device triggering the message (aaa= device address, kk= aaa/kk channel no. of the message) Digital Inp Digital input number (kk) of the digital input that has triggered the mes- No.: kk sage on the device.

  • Page 57: Menu 4: Settings

    11. Relay (alarm relay) on the MK2430-11. 12. Password Change password, activate/deactivate password. These settings can only be made by authorised Bender Service personnel. To retrieve information about the device 13. Service menu status, to make settings for special operating conditions and to execute firmware update.

  • Page 58: Exit

    Menu mode: Operation and setting 8.4.4.1 Exit Exit menu mode. 1.Exit 2.Alarm addresses 3.Test addresses 4.Value addresses 8.4.4.2 Settings menu 2: Alarm addresses Setting of the bus addresses for devices the alarm messages of which are to be displayed at this MK2430. The address of this MK2430 is automatically set to "ON". All other alarm addresses are set to "Off".

  • Page 59: Settings Menu 3: Test Addresses

    Menu mode: Operation and setting Possible system number settings: Meaning There's no text in line 1 of the alarm message. 01…04 Texts of "System 01" to "System 04" are displayed. Programmed text is displayed. 8.4.4.3 Settings menu 3: Test addresses Set the bus addresses for insulation monitoring devices (e.g.

  • Page 60: Settings Menu 4: Value Addresses

    Menu mode: Operation and setting 8.4.4.4 Settings menu 4: Value addresses Currently has no function. 8.4.4.5 Settings menu 5: Digital inputs (MK2430-11 only) Setting the operating behaviour for the digital inputs IN01…IN12. The following setting can be made individually for each input: "24V" (high) or "0V" (low). For inputs set to "24V", an alarm message is sent when 24 V are applied.
  • Page 61 Menu mode: Operation and setting Specific alarm messages These messages contain details about medical gases and BSV systems. Alarm messages for medical gases are signalled by the red "ALARM" LED and the buzzer. The buzzer can be set to mute (acknowledged). The buzzer sounds again after 15 minutes as a reminder.

  • Page 62: Settings Menu 6: Buzzer

    Menu mode: Operation and setting 8.4.4.6 Settings menu 6: Buzzer The buzzer will sound in the event of a warning or an alarm message. Setting of the audio frequency and repetition rate to distinguish both buzzer sounds. 1.Exit 2.Warning: 3.Alarm: 1.

  • Page 63: Settings Menu 8: Clock

    Menu mode: Operation and setting 8.4.4.8 Settings menu 8: Clock This menu is used to set the time, the date and date format. These settings remain stored for approx. 5 days following a power supply failure. The clock switches automatically to Central European summertime (CEST) and wintertime (CET).

  • Page 64: Settings Menu 9: Language

    Menu mode: Operation and setting 8.4.4.9 Settings menu 9: Language Selection of the language for menu operation and message display (alarm and operating messages) at the MK2430. Changes will be effective immediately. 1.Exit 2.Menu: English 3.Messg.: English 1. Exit Back to the main menu. 2.

  • Page 65: Settings Menu 10: Interface

    Menu mode: Operation and setting 8.4.4.10 Settings menu 10: Interface Sets the actual device address and indicates the transmission rate (baud rate) for the connection to the internal BMS bus (RS-485). 1.Exit 2.Addr. RS485: 3.Baud RS485: 09600 1. Exit Back to the main menu. 2.

  • Page 66: Settings Menu 11: Relay

    Menu mode: Operation and setting 8.4.4.11 Settings menu 11: Relay Set the mode of operation and function for the optional alarm relay of the alarm indicator and test combination. This menu only exists on the MK2430..-11. 1.Exit 2.Relay mode: N/O 3.Function: Device error 1.

  • Page 67: Settings Menu 12: Password

    (except the Service menu) until menu mode is exited. 8.4.4.13 Settings menu 13: Service menu Only authorised Bender service staff is allowed to make settings in this menu. This menu is only accessible after entering a master password. In the Service menu, information about the device status can be called up and settings for specific operating conditions can be made.

  • Page 68: Menu 5: Control

    Menu mode: Operation and setting 8.4.5 Menu 5: Control This menu offers various options for controlling individual devices or the whole system: Menu item Function Page 1. Exit Exit "Control" menu; go up one menu level. 2. Reset Resetting all fault messages pending on the BMS bus. (AlarmClear) 3.

  • Page 69: Control Menu 3: Eds Start/Stop

    Menu mode: Operation and setting 8.4.5.3 Control menu 3: EDS Start/Stop Press the "↵" button to manually start and stop the EDS system test procedure. This function can only be activated for the master. The current status appears in the last line. 1.Exit 1.Exit 2.Reset (AlarmClear)

  • Page 70: Menu 6: External Devices

    Menu mode: Operation and setting 8.4.6 Menu 6: External devices This menu is used to set and control external devices. Functions include, for example, displaying information about connected devices (address, software version, device type) or the continuous displaying of a channel on a connected evaluating device. All devices connected to the BMS bus are indicated.

  • Page 71: Menu 7: Info

    Software 4.02 D228 Date: 02.09.11 www.bender.de Information about the device type, the version and the last time the assignments were transmitted. Assignments are settings carried out via the PC software TMK-SET: Enter standard texts   Assign texts and functions to the alarm messages and digital inputs of the ...
  • Page 72 Menu mode: Operation and setting MK2430_D00129_00_M_XXEN/12.2014...

  • Page 73: Technical Data

    9. Technical data 9.1 Technical data Insulation coordination acc. to IEC 60664-1 Rated insulation voltage.......................AC 250 V Rated impulse voltage/pollution degree ..................4 kV/3 Supply voltage Supply voltage ........................AC/DC 24 V Frequency range .......................0/40…60 Hz Operating range ..................AC 18…28/DC 18…30 V Power consumption ........................
  • Page 74 Technical data Inputs (MK2430…-11 only) Digital inputs........................12 (IN1…IN12) Galvanic separation ..........................yes Activation of the digital inputs........via potential-free contacts/extraneous voltage Operating principle........N/O or N/C operation individually selectable for each input Factory setting ........................N/O operation Voltage range (high) .....................AC/DC 10…30 V Voltage range (low) ......................
  • Page 75 Technical data Colours Front foil................RAL 7035 (light grey); RAL 7040 (basalt grey) Marking......................RAL 5005 (ultramarine blue) Front plate ....................... RAL 7035 (light grey) Switching elements (MK2430…-11 only) Number ........................1 changeover contact Function ..........................programmable Operating principle ..............N/C or N/O operation (programmable) Electrical service life under rated operating conditions.......10.000 switching operations Contact data acc.

  • Page 76: Standards, Approvals And Certifications

    Technical data Connection properties (inputs): Connection of single conductors: rigid/flexible/conductor sizes ..........0.08…1.5 / 0.08…1.5 mm /AWG 28-16 flexible with ferrules, without/with plastic sleeve ........0.25…1.5 / 0.25…0.5 mm Multi-conductor connection (2 conductors with the same cross section): Rigid/flexible ..................0.08…0.5 / 0.08…0.75 mm flexible with ferrule without plastic sleeve..............

  • Page 77: Ordering Information

    Technical data 9.2 Ordering information Type Description Art. No. MK2430-11 Alarm indicator and test combination according to IEC B 9510 0001 60364-7-710:2002-11 (DIN VDE 0100-710), featuring a BMS bus and a USB interface, 12 digital inputs, one relay output, alarm texts programmable via interfaces and PC, standard text display.
  • Page 78 Technical data Type Description Art. No. Parameterisa- - TMK-SET V 4.x parameterisation software for by Internet tion software MK2430, MK800, TM800 download - TMK-HISTORY V 3.x for MK2430, MK800, TM800, TM1000 and PRC1470 - USB driver software for MK2430, MK800 and TM800. - MEDISET V1.x parameterisation software for TM1000 and PRC1470.
  • Page 79 Evaluating devices 70 Automatic mode 69 External devices 70 Baud rate 65 fault Beep c 43 - condition 47 Bender Service personnel 67 Firmware version 51 BMS bus 18 Flush-mounting enclosure 20 Buzzer 47 Functional test 39 Cable length 23...
  • Page 80 INDEX Reset 68 Main menus 52 Master password 67 Measured value addresses 60 Selective operation 11 Medical Setting 57 - gases 61 Setting possibilities 71 Medical gases 61 Setting values 39 MEDICS® 13 Single mode 69 MK2430-11 17 Snap-on mounting 21 MK2430-12 17 Software 16 MK2430P-…...
  • Page 84 Bender GmbH & Co. KG P.O. Box 1161 • 35301 Grünberg • Germany Londorfer Straße 65 • 35305 Grünberg • Germany Tel.: +49 6401 807-0 • Fax: +49 6401 807-259 E-Mail: info@bender.de • www.bender.de Group Photos: Bender archives.

This manual is also suitable for:

Mk2430-12Mk2430-11

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