resideo S8910U Installation Instructions Manual

resideo S8910U Installation Instructions Manual

Universal hot surface ignition module

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S8910U Universal Hot Surface
Ignition Module
Installation Instructions for the Trained Service
Technician.
APPLICATION
The S8910U Universal Hot Surface Ignition Module is
designed to provide easy field replacement for a wide
range of hot surface ignition modules manufactured by
Resideo, Robertshaw and White-Rodgers. The S8910U
Module provides operating control of a direct ignition
system using a 120 Vac hot surface igniter. The S8910U
replaces existing flame rectification type hot surface
ignition modules with the following characteristics:
• 120 Vac (up to 5A) timed warmup hot surface ignition
elements.
• Single rod (local sense) or dual rod (remote sense)
hot surface ignition.
• One or three ignition trials per call for heat.
• Four-second or seven-second ignition trials.
• Prepurge of 32 seconds or less.
• Up to 96 seconds between trial purge times (three-
trial mode only).
• Natural or LP gas.
The S8910U is not designed to replace:
• Intermittent pilot ignition controls.
• Direct spark ignition controls.
• Proven 120 Vac hot surface ignition controls.
• 24 Vac element hot surface ignition controls.
• 240 Vac input/120 Vac element hot surface ignition
controls.
• 120 Vac timed warmup hot surface ignition controls
with:
Ignition trial time shorter than four seconds.
Ignition trial time longer than twelve seconds.
Edge connectors rather than male quick-con-
nects.
The S8910U package contains the S8910U control, and
easy-to-use instructions, and the accessories required
to adapt the existing hot surface ignition module. The
accessory bag assembly includes the White-Rodgers
adapter, Robertshaw ground lead, four 1/4 in. female
.032 quick-connects, one 3/16 in. female .032 quick-
connect, four selection tabs and seven wire labels. The
wiring labels are included to assure proper marking of
the wires attached to the existing module.
A complete list of the specific Resideo and other
modules that the S8910U is designed to replace is
provided in Table 1 through 3.
INSTALLATION INSTRUCTIONS
NOTE:
The S8910U is intended to replace only defec-
tive ignition controls. The service technician
should make sure that the other parts of the
appliance and control system operate safely
and reliably before replacing the ignition con-
trol.
WARNING
EXPLOSION HAZARD. CAN CAUSE INJURY OR
EQUIPMENT DAMAGE.
The S8910U can only be used for direct replace-
ment. Check Table 1 through 3 before replacing
an existing hot surface module with the S8910U.
If the existing module is not listed, do not use the
S8910U to replace it. Always use the selection
tab specified in Table 1 through 3 for the existing
module being replaced. Replacing with an
unlisted module or using a selection tab not
specified can result in appliance malfunction.
Electrical Ratings:
Control Voltage: 24V, 60 Hz.
Maximum Valve Contact Rating: 2A. Current Draw:
.4A plus valve load.
Hot Surface Igniter Voltage: 120 Vac, 60 Hz. Contact
Rating At 120 Vac: 5A.
IMPORTANT
Use the S8910U only in a 60 Hz system. Be
sure the system is not 50 Hz.
Hot Surface Igniter or Igniter-Sensor:
Norton Model 201 or 271 or equivalent.
NOTE:
If an igniter other than a Norton Model 201 or
271is used, the igniter must meet the following
minimum specifications required over the life
of the igniter:
Igniter must reach 1832 °F (1000 °C) within
34 seconds with 102 Vac applied.
Igniter must maintain at least 500M ohms
insulation resistance between the igniter
leadwires and the igniter mounting bracket.
Igniter must not develop an insulating layer
on its surface (over time) that would prevent
flame sensing.
Igniter surface area immersed in flame must
not exceed one-fourth of the grounded area
immersed in flame. This would prevent
flame sensing.
69-0845-03

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Summary of Contents for resideo S8910U

  • Page 1 EXPLOSION HAZARD. CAN CAUSE INJURY OR Module provides operating control of a direct ignition EQUIPMENT DAMAGE. system using a 120 Vac hot surface igniter. The S8910U The S8910U can only be used for direct replace- replaces existing flame rectification type hot surface ment.
  • Page 2 Table 1. White-Rodgers Control to Resideo S8910U Cross Reference. NOTE: This list is for reference only. Resideo reserves the right to add or delete models at any time, based on new or updated information. White-Rodgers product information was obtained from the 1991 White-Rodgers Product Catalog (R3700).
  • Page 3 Table 1. White-Rodgers Control to Resideo S8910U Cross Reference. NOTE: This list is for reference only. Resideo reserves the right to add or delete models at any time, based on new or updated information. White-Rodgers product information was obtained from the 1991 White-Rodgers Product Catalog (R3700).
  • Page 4 The S8910U and the original control lockout times are different. The S8910U lockout time is within the design toler- ance lockout time of the original control. The lockout time of the S8910U is shorter than the original control. Be sure to observe the appliance operation under a variety of input conditions to assure reliable operation.
  • Page 5: Review The Installation

    The S8910U and the original control lockout times are different. The S8910U lockout time is within the design toler- ance lockout time of the original control. The lockout time of the S8910U is shorter than the original control. Be sure to observe the appliance operation under a variety of input conditions to assure reliable operation.
  • Page 6: Corrosive Chemicals

    Mount New Ignition Module hazardous condition. 2. Check Table 1 through 3 to confirm that the Mount the S8910U Module in the same location as the S8910U is a direct replacement for the existing old module. Protect the module from exposure to water, module.
  • Page 7: Wire The Module

    2. Hot surface igniter leadwires should not be allowed to rest against grounded metal sur- Fig. 1. Module mounting recommendations. faces. 3. A common ground is required for the S8910U and the main burner. The 24V (GND) terminal WARNING internally grounds one side of the transformer.
  • Page 8 Remove quick-connect and replace with the included 1/4 in. quick-connect. Use green adapter cable (provided) to connect S8910U GND (BURNER) terminal to chassis ground. Do not use the S8910U VALVE (GND) terminal. VALVE (GND) and 24V (GND) are interconnected in the appliance wir- ing.
  • Page 9 MAKE SURE L1 AND L2 ARE NOT REVERSED. ALTERNATE LIMIT CONTROLLER LOCATION. REMOVE JUMPER QUICK-CONNECT FROM S8910U. CUT WIRE AT CIRCUIT BOARD AND DISCARD. USE ADAPTER PLUG WITH BLACK AND ORANGE WIRES (SUPPLIED). CUT 3/16 IN. QUICK-CONNECT OFF WIRE AND REPLACE WITH 1/4 IN. QUICK-CONNECT (SUPPLIED).
  • Page 10 SENSE ROD WILL BE PRESENT IF REMOTE SENSE HS780 MODEL. SEE TABLE 3. WHEN HS780 IS A REMOTE SENSE MODEL, REMOVE JUMPER QUICK-CONNECT FROM S8910U. CUT WIRE AT CIRCUIT BOARD AND DISCARD. CONNECT FLAME ROD LEAD WIRE TO SENSE. SEE TABLE 2.
  • Page 11: Startup And Checkout

    SENSE ROD WILL BE PRESENT IF REMOTE SENSE S89/S890 MODEL. SEE TABLE 3. WHEN S89/S890 IS A REMOTE SENSE MODEL, REMOVE JUMPER QUICK-CONNECT FROM S8910U. CUT WIRE AT CIRCUIT BOARD AND DISCARD. CONNECT FLAME ROD LEAD WIRE TO SENSE. SEE TABLE 3.
  • Page 12: Step 6: Check Normal Operation

    The S8910U is a direct ignition control used with a 120 d. Test for a gas leak downstream of the gas con- Vac timed warmup hot surface igniter. The control trol if piping has been disturbed.
  • Page 13: Burner Operation

    (burner ground). The S8910U flame time is used or four seconds if the seven-second trial sensing circuit detects the flame current and holds open time is used.
  • Page 14: Safety Shutdown

    A NEMA 4 enclosure can reduce exposure to trial purge, or normal run. environmental contaminants. See Electronic Ignition • One flash indicates the S8910U is in an ignition Service manual, form 70-6604. lockout mode. The most probable cause is the main burner failing to light or failure to detect the flame.
  • Page 15: Ignition System Checks

    See • Three flashes indicate an internal error. The most Fig. 6. probable cause is an S8910U logic failure. Start a new c. Check for excessive (higher than 1000 °F call for heat and if the three-flash signal returns, [538 °C]) temperature at the ceramic insulator...
  • Page 16 CHECK WIRES TO IGNITER. IF OK, REPLACE IGNITER. MAIN BURNER LIGHTS • CHECK FOR 24 VAC ACROSS VALVE TERMINALS ON S8910U DURING TRIAL FOR IGNITION TIMING. IF NO VOLTAGE, REPLACE S8910U. • CHECK ELECTRICAL CONNECTIONS BETWEEN S8910U AND GAS CONTROL.

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