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Summary of Contents for Wylie Express
- Page 1 “Express” Hot Pressure Washer Trailer Operator’s & Parts Manual 5-1-18 18-010R0 Printed In The USA — Specifications & Design Subject To Change Without Notice!
- Page 2 Limited Warranty This is a limited warranty. It covers products manufactured by WYLIE Mfg. Co. The Warrantor is WYLIE Mfg. Co., 702 E. 40th St., Lubbock, Texas 79404 USA. The duration of the warranty for WYLIE manufactured equipment and products (excluding polyethylene tanks) is for one year from date of delivery to the carrier.
- Page 3 Owner Registration Wylie Manufacturing Company 702 E. 40th St. Lubbock, TX 79404 Ph. 888-788-7753 “Express” Hot Pressure Washer Trailer Date of Purchase Type of Applicator: Model Number Frame Serial Number Tank Serial Number Trailer Capacity Pressure Washer Serial Number 1,250...
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Page 5: Table Of Contents
Safety Decals & Placement ............................4 Introduction ................................... 5 Inspection & Setup ............................... 6 Operation - “Express” Hot Pressure Washer Trailer ....................7 - 8 Maintenance, Lubrication ............................8 - 9 Troubleshooting Guidelines ............................10 Tire Safety Information ............................11 - 21 Repair Parts.................................23 - 31... -
Page 6: Safety Issues
Do not operate trailer until this manual has been read and understood! • Thoroughly read and understand all instructions before operating this trailer. If you have questions, (888) 788-7753. please contact Wylie Manufacturing, 702 E. 40th St., Lubbock, TX 79404, Wylie Spray Center. You can also contact your nearest •... -
Page 7: Reporting Safety Defects
Reporting Safety Defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Wylie Manufacturing. -
Page 8: Safety Decals & Placement
Safety Issues Safety Decals & Placement “Express” Hot Pressure Washer Trailer Decal #V9055 Decal #SW701W Decal #SW700 Decal #V9056 Decal #V9020 Decal #V9029 Contact us at mail@wyliesprayers.com or 888-788-7753 to order safety decal or manual replacements. -
Page 9: Introduction
The Wylie “Express” Hot Pressure Washer Trailers are the result of years of testing and field proven experience. They are built of the finest materials and expert workmanship to provide you with years of reliable service. The “Express” Hot Pressure Washer Trailer is a DOT approved trailer with a 500, 1,025, or 1,250 gal. tank. Features include a Pressure Pro 3500 pressure washer powered by either a gas or diesel engine as well as a 180º... -
Page 10: Inspection & Setup
Inspection & Setup Inspection & Setup Your “Express” Hot Pressure Washer Trailer is delivered emergency brake cable that activates the trailer brakes if the ready for operation. However, it is suggested that you trailer becomes unhitched from the pickup while travelling. -
Page 11: Operation - "Express" Hot Pressure Washer Trailer
Operation -- “Express” Operation -- “Express” Hot Pressure Washer Trailer Filling The Tank The water tank on the “Express” Hot Pressure Washer Trailer can be filled by two means: (1) through the anti- siphon fill tube (2) through the garden hose fitting. -
Page 12: Maintenance, Lubrication
Operation -- “Express” The pressure washer can be supplied from either the main Follow all safety and operating instructions to ensure a safe tank or from a garden hose. and effective workplace. Supplying from Tank Open the tank valve and close the fill valve. - Page 13 Maintenance Preparing the Trailer for Cold Weather The “Express” Hot Pressure Washer Trailer must be pro- tected from freezing. Drain the tank by removing the plug from the Tee beneath the tank. Treat the plug with thread sealant and replace the plug when the tank is empty.
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Page 14: Troubleshooting Guidelines
Apply thread sealant to pipe threads; low; erratic Close fill valve (if drawing from tank). (5) Malfunctioning pump (5) See pump owners manual or contact Wylie Spray Center (6) Engine speed too slow (6) Increase engine speed (7) Line strainer clogged (7) Clean strainer... - Page 15 Tire Safety Information Tire Safety Information 1. T AFETY NFORMATION This portion of the User’s Manual contains tire safety information as required by 49 CFR 575.6. Section 2.1 contains “Steps for Determining Correct Load Limit - Trailer”. Section 2.2 contains “Steps for Determining Correct Load Limit – Tow Vehicle”. Section 2.3 contains a Glossary of Tire Terminology, including “cold inflation pressure”, “maximum inflation pressure”, “recommended inflation pressure”, and other non-technical terms.
- Page 16 Tire Safety Information Excessive loads and/or underinflation cause tire overloading and, as a result, abnormal tire flexing occurs. This situation can generate an excessive amount of heat within the tire. Excessive heat may lead to tire failure. It is the air pressure that enables a tire to support the load, so proper inflation is critical.
- Page 17 Tire Safety Information Bead The part of the tire that is made of steel wires, wrapped or reinforced by ply cords and that is shaped to fit the rim. Bead separation This is the breakdown of the bond between components in the bead. Bias ply tire A pneumatic tire in which the ply cords that extend to the beads are laid at alternate angles substantially less than 90 degrees to the centerline of the tread.
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Page 18: Tire Safety Information
Tire Safety Information Intended outboard sidewall The sidewall that contains a white-wall, bears white lettering or bears manufacturer, brand, and/or model name molding that is higher or deeper than the same molding on the other sidewall of the tire or the outward facing sidewall of an asymmetrical tire that has a particular side that must always face outward when mounted on a vehicle. - Page 19 Tire Safety Information The linear distance between the exteriors of the sidewalls of an inflated tire, including elevations due to labeling, decorations, or protective bands or ribs. A layer of rubber-coated parallel cords. Ply separation A parting of rubber compound between adjacent plies. Pneumatic tire A mechanical device made of rubber, chemicals, fabric and steel or other materials, that, when mounted on an automotive wheel, provides the traction and contains the gas or fluid that sustains the load.
- Page 20 Tire Safety Information That portion of a tire that comes into contact with the road. Tread rib A tread section running circumferentially around a tire. Tread separation Pulling away of the tread from the tire carcass. Treadwear indicators (TWI) The projections within the principal grooves designed to give a visual indication of the degrees of wear of the tread.
- Page 21 Tire Safety Information Tire safety tips. Use this information to make tire safety a regular part of your vehicle maintenance routine. Recognize that the time you spend is minimal compared with the inconvenience and safety consequences of a flat tire or other tire failure.
- Page 22 Tire Safety Information 1.5.4. S TEPS FOR AINTAINING ROPER RESSURE Step 1: Locate the recommended tire pressure on the vehicle's tire information placard, certification label, or in the owner's manual. Step 2: Record the tire pressure of all tires. Step 3: If the tire pressure is too high in any of the tires, slowly release air by gently pressing on the tire valve stem with the edge of your tire gauge until you get to the correct pressure.
- Page 23 Tire Safety Information 1.5.9.1. Information on Passenger Vehicle Tires Please refer to the diagram below. The "P" indicates the tire is for passenger vehicles. Next number This three-digit number gives the width in millimeters of the tire from sidewall edge to sidewall edge. In general, the larger the number, the wider the tire.
- Page 24 Tire Safety Information Tire Safety Information Letter Rating Speed Rating 99 mph 106 mph 112 mph 118 mph 124 mph 130 mph 149 mph 168* mph 186* mph * For tires with a maximum speed capability over 149 mph, tire manufacturers sometimes use the letters ZR. For those with a maximum speed capability over 186 mph, tire manufacturers always use the letters ZR.
- Page 25 Tire Safety Information 1.5.9.3. Additional Information on Light Truck Tires Please refer to the following diagram. Tires for light trucks have other markings besides those found on the sidewalls of passenger tires. The "LT" indicates the tire is for light trucks or trailers. An "ST"...
- Page 26 Notes Notes...
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Page 27: Repair Parts
Repair Parts “Express” Hot Pressure Washer Trailer Repair Parts Express Hot Pressure Washer Trailer ................23 - 31 500 Gallon Trailer Assembly ..................... 24 1,025 Gallon Trailer Assembly ..................25 1,250 Gallon Trailer Assembly ..................26 Axles & Hubs ........................27 Lighting .......................... -
Page 28: 500 Gallon Trailer Assembly
“Express” Trailer Frame EXP-500L-S-HOTG 500 Gallon w/gas engine pressure washer EXP-500L-S-HOTD 500 Gallon w/diesel engine pressure washer See Pressure Washer manual for pressure washer parts See Page 29, 30 For Plumbing Breakdown Axles & Hubs on Page 27 No. Part No. -
Page 29: 1,025 Gallon Trailer Assembly
“Express” Trailer Frame EXP-1025-HOTG 1,025 Gallon w/gas engine pressure washer See Pressure Washer manual for pressure washer parts See Page 29, 30 For Plumbing Breakdown Axles & Hubs on Page 27 No. Part No. Description No. Part No. Description 2 5/16” Ball Hitch, 20K... -
Page 30: 1,250 Gallon Trailer Assembly
“Express” Trailer Frame EXP-1250-HOTG 1,250 Gallon w/gas engine hot pressure washer See Pressure Washer manual for pressure washer parts Axles & Hubs See Page 29, 30 on Page 27 For Plumbing Breakdown No. Part No. Description No. Part No. Description 2 5/16”... -
Page 31: Axles & Hubs
“Express” Axles Axles & Hubs (tandem brake axles) Axle & Hub Parts for 500 Gallon Trailer No. Part No. Description No. Part No. Description Surge Brake, 10”-2¼” LH Outer Race, 1.98” OD 40716 L-44610 Surge Brake, 10”-2¼” RH Outer Bearing, 1.0625” ID... -
Page 32: Lighting
“Express” Lighting Front Rear No. Part No. Description No. Part No. Description 534BAK ¾” LED Amber Clearance 95227 4” Round Grommet Red/White Reflective Tape 7 License Plate Light Assembly TMP-3M-980-02 223210 ¾” LED Red Clearance White Reflective Tape NS (1025) -
Page 33: Trailer Plumbing
“Express” Plumbing PWASHER Suction Plumbing Kit No. Part No. Description No. Part No. Description 1” Hose Clamp 1020 1” Ball Valve V-100 1” PVC Suction Hose 10 RN100-075 1”x ¾” Reducer Nipple 7-090-100 HB100 1” Hosebarb S-2-BR ¾” FPT x ¾” GHT 1”... -
Page 34: Sight Gauge/Bypass Plumbing
“Express” Plumbing Sight Gauge/Bypass Plumbing No. Part No. Description No. Part No. Description ¾” Bulkhead Fitting ¾” Street El 62798 SL075-90 HB075-90 ¾” Hose Barb, 90º NIP075-SH ¾” Short Nipple ¾” Hose Clamp ½” Rubber Hose 1012 2-200-050 ¾” Vinyl Tubing ½”... -
Page 35: Anti-Siphon Fill Kit / Hose Reel Assembly
“Express” Accessories W1245FILL Anti-Siphon Fill Kit (500 gal.) W1241WT-FILL Anti-Siphon Fill Kit (1,025, 1,250 gal.) No. Part No. Description 2” 90º PVC Elbow 406-020 2”PVC PIPE 2” PVC Pipe, Sch 40 2½” Muffler Clamp 3042T33 435-020 2”FPTx2” Slip Adap. PVC 2”... - Page 36 2018 – Wylie Manufacturing Company Specifications Subject To Change Without Notice...
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