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Vineyard Sprayer
Operator's & Parts Manual
6-1-17 17-004R0
Printed In The USA — Specifications & Design Subject To Change Without Notice!

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Summary of Contents for Wylie Vineyard Sprayer

  • Page 1 Vineyard Sprayer Operator’s & Parts Manual 6-1-17 17-004R0 Printed In The USA — Specifications & Design Subject To Change Without Notice!
  • Page 2 Disclaimer of Warranty WYLIE Mfg. Co., and its divisions, “Wylie Spray Centers,” in each location, requires as a condition of sale and coverage by its LIMITED WARRANTY that all equipment sold by it be used in accordance with the instructions and specifications of the Warrantor.
  • Page 3 Owner Registration Wylie Manufacturing Company 702 E. 40th St. Lubbock, TX 79404 Ph. 888-788-7753 Vineyard Sprayer Date of Purchase Size of Trailer: Model Number 200 Gallon Tank Serial Number 300 Gallon Trailer Serial Number 500 Gallon Engine Serial Number Wylie Invoice Number Owner’s Name...
  • Page 5: Table Of Contents

    Operation ................................12 - 15 Maintenance ................................16 Lubrication .................................. 17 Troubleshooting Guidelines ............................18 Repair Parts.................................19 - 32 200 Gal. Vineyard Sprayer ......................20 300/500 Gal. Vineyard Sprayer ..................... 21 Pump Plumbing ..........................22 Vineyard Sprayer Plumbing ......................23 Suction/Fill Plumbing ........................24 Control Plumbing and Engine ......................
  • Page 6: Safety Issues

    Do not operate sprayer until this manual has been read and understood! • Thoroughly read and understand all instructions before operating this sprayer. If you have questions, (888) 788-7753. please contact Wylie Manufacturing, 702 E. 40th St., Lubbock, TX 79404, Wylie Spray Center. You can also contact your nearest •...
  • Page 7 Safety Issues After Use • Inspect sprayer for wear or damage. • Ensure that all fasteners and fittings are tight. • Drain water from tanks and lines to prevent freezing if unit is not being used. • Flush tank and pump with fresh water. Dispose of flush water using appropriate means. •...
  • Page 8: Safety Decals & Placement

    Safety Issues Safety Decals & Placement Vineyard Sprayer Decal #SW701W Decal #V9055 Decal #V9019 Contact us at mail@wyliesprayers.com or 888-788-7753 to order safety decal or manual replacements.
  • Page 9: Introduction

    Introduction The Wylie Vineyard Sprayers are the result of years of testing and field proven experience. They are built of the finest materials and expert workmanship to provide you with years of reliable service. The Vineyard Sprayer is equipped with either a 200, 300 or 500 gallon spray tank, 29”...
  • Page 10: Inspection & Setup

    Inspection & Setup Inspection & Setup - Vineyard Sprayer Initial Inspection Your Vineyard Sprayer is delivered ready for operation. However, it is suggested that you check lug nuts and other fasteners for proper torque. Check the motor to assure that it has the proper oil level (see the motor operator’s manual...
  • Page 11 Inspection & Setup Installing Pump Module The tractor engine must be turned off and the park brake engaged before mounting the pump on the PTO shaft. Failure to do so could result in serious bodily injury. It may be necessary to remove the belt guard from the pump.
  • Page 12 Inspection & Setup Route the suction hose from the pump and connect it to Connect the control cable from the SCS440 console to the the suction quick coupler (left side). (Note: Left and right corresponding cable on the trailer as shown in Figure A9. Secure the connection with the coupler.
  • Page 13 Spray Tip Selection Due to the various applications of the vineyard sprayer, the spray tips are not included with the sprayer. To determine which spray tip will fit your application, use the following...
  • Page 14: Spray Tip Chart

    Spray Tip Chart Figure A15...
  • Page 15 Inspection & Setup Open the main tank valve, suction valve, and the agitator valve. Close the bypass valve. Figure A16 Valve Setting to Test Pressure Figure A17 Pressure Testing Engage the pump and flip the Master Switch “On”. Adjust the Flow Control Switch until the pressure gauge reads 40 Check the complete system for leaks.
  • Page 16: Operation

    Operation Operation - Vineyard Sprayer Filling the Sprayer Open the main tank, suction, agitator, and bypass valve. Flip the Master Switch “Off”. Start the pump and allow the spray solution to mix thoroughly. Appropriate safety clothing must be worn when handling chemicals.
  • Page 17 Operation Open the main tank valve, suction valve and the agitator valve. Close the bypass valve. Figure B7 Operation Valve Settings Engage the pump and bring it up to operating speed. Flip the Power Switch “On”, select the Rate that has been calibrated (Rate 1 or 2), flip Boom Switches 1 and 2 “On”, and flip the Master Switch “On”.
  • Page 18 When the de- Operating Recommendations sired field speed is attained, note the pressure. Many vine- The Vineyard Sprayer can be operated at a variety of yard applications require a spray pressure of 80-110 PSI. ground speeds. Care and common sense, however, must be used to determine the optimum speed for a particular spraying operation.
  • Page 19 Operation Pull the clip pins from the electric ball valves. Drain Preparing The Sprayer For Storage any water from the boom supply lines. Replace the lines and clip pins. (1) Flush the tank, pump and lines with clean water. (2) Remove cap from the main tank fill valve and open ball valve to drain the spray tank.
  • Page 20: Maintenance

    A missing or pinched O- The polyethylene tank is designed to hold water based ring will result in a fluid and air leak. Do not over-tighten chemicals. Wylie polyethylene tanks are not designed the strainer bowl. to hold petroleum based chemicals or petroleum fuels.
  • Page 21: Lubrication

    Lubrication Lubrication Lubrication The wheel bearings should be serviced once each season. Remove the belt guard to access the outside pillow block Lubrication may be needed more often if the sprayer is used bearing. in severe conditions. The wheel hubs should be checked regularly for excess heat.
  • Page 22: Troubleshooting Guidelines

    Troubleshooting Vineyard Sprayer Troubleshooting Guidelines Problem Cause Solution (1) Engage PTO Pump Will Not (1) PTO not engaged (2) See pump owners manual or contact Operate (2) Pump malfunctioning Wylie Spray Center (1) Open ball valves (1) Discharge and/or suction ball valves...
  • Page 23: Repair Parts

    Repair Parts Vineyard Sprayer Repair Parts 200 Gal. Vineyard Sprayer ......................20 300/500 Gal. Vineyard Sprayer ..................... 21 Pump Plumbing ..........................22 Vineyard Sprayer Plumbing ......................23 Suction/Fill Plumbing ........................24 Control Plumbing and Engine ......................25 Front Air Volute ..........................26 Rear Air Volute..........................
  • Page 24: 200 Gal. Vineyard Sprayer

    Vineyard Sprayer W1601-200 200 Gal. Vineyard Sprayer See Page 26-27 Part No. Description Part No. Description W2213-CLEVIS Clevis Hitch 5083-R 10” Strainer Basket (not shown) Safety Chain #63-T-2”x98” Tank Bands SC43-49 W720138 Hitch Pin 8 Ply Implement Tire 1006H 9.5x15 071487AE 5 Gal.
  • Page 25: 300/500 Gal. Vineyard Sprayer

    Vineyard Sprayer W1601-300 300 Gal. Vineyard Sprayer W1601-500 500 Gal. Vineyard Sprayer See Page 26-27 Part No. Description Part No. Description Clevis Hitch 10” Strainer Basket (not shown) W2213-CLEVIS 5083-R SC43-49 Safety Chain W720129 #54-T-2”x83” (79”) Tank Bands (300) Hitch Pin #12-T-2”x92”...
  • Page 26: Pump Plumbing

    Pump Plumbing Pump Plumbing Part No. Description Part No. Description Ace 150 Series PTO Pump 2” Manifold Clamp PTOC-150F-600-6SPQC FC200 1” Rubber Hose 2” Viton Clamp Gasket 2-150-100 150V 1016 1” Hose Clamp M200TEE 2” Manifold Tee Female Coupler x 1” HB 2”...
  • Page 27: Vineyard Sprayer Plumbing

    Plumbing Vineyard Sprayer Plumbing Part No. Description Part No. Description 1½” Suction Hose 1” Manifold Ball Valve 12003501 MV100CF 150-C-PP 1½” Female Coupler x 1½” HB M100BRB 1” Manifold Hose Barb 150-CAP-PP 1½” Coupler Cap (not shown) 1016 1” Hose Clamp 2”...
  • Page 28: Suction/Fill Plumbing

    Tank Plumbing Suction/Fill Plumbing Part No. Description Part No. Description 2” QC Cap 2” PVC Suction Hose 200-CAP-PP 7-070-200 VSF200CF 2” Manifold x 2” Male QC M200BRB90 2” Manifold x 2” Hose Barb, 90º 2” Valve Mount Kit 2” Manifold Tee W930134K M200TEE 2”...
  • Page 29: Control Plumbing And Engine

    Control Plumbing Control Plumbing and Engine Part No. Description 55161-B Black 6 Ga. Battery Cable Battery, 35 AH, 12 V 8AU1 Red 6 Ga. Battery Cable 55161R Battery Box M301 GX690RHBAF 20 HP Honda Engine Fuel Pump, 300, 500 (not shown) 16700-758-003 Honda V-Twin Muffler V2MFLRHIL...
  • Page 30: Front Air Volute

    Air Volute Front Air Volute Part No. Description Part No. Description Upper Vane RH Rear Vane W160110 W160109 W160106 Front Volute Plate W160108 Front Vane Upper Channel Lower Vane RH W160107 W160112 Diverter Lower Vane LH W160114 W160113 W160111 Upper Vane LH...
  • Page 31: Rear Air Volute

    Air Volute Rear Air Volute Part No. Description Part No. Description W160111 Upper Vane LH V0429 Fan Shroud Diverter Volute Support LH W160114 W160127 Upper Vane RH Volute Support RH (not shown) W160110 W160126 Upper Channel Lower Channel W160107 W160104 W160105 Rear Volute Plate W160109...
  • Page 32: Air Volute Plumbing

    Air Volute Plumbing Part No. Description Part No. Description W160112 Lower Vane RH 41580-00 ½” Pipe Clamp Half ½” Rubber Hose Vineyard Sprayer Wet Boom 2-200-050 V0432 ½” Hose Clamp Rear Vane 1008 W160109 HB-050 ½” Hose Barb W160111 Upper Vane LH TEE050 ½”...
  • Page 33: Spray Tank Plumbing

    Tank Plumbing Spray Tank Plumbing Part No. Description Part No. Description 49-PWRF15 Rotoflush Assembly 62798 ¾” Bulkhead Fitting 1016 1” Hose Clamp HB075-100 ¾” x 1” Hose Barb 1” Rubber Hose 1½” Super Clamp 2-150-100 TC-193 ¾” Tank Mix Eductor Nozzle Y9270-PP...
  • Page 34: Ace Pump

    Ace Pump Ace PTOC-150-600...
  • Page 35 Ace Pump Ace PTOC-150-600...
  • Page 36: Axle, Tires, Hubs

    Tires & Axles Tires, Axles, Hubs Part No. Description Part No. Description EF52575335660IC Torsion Axle 14125A Outer Cone (bearing) 1.25” ID 8 Ply Implement Tire Cap Assembly 9.5x15 1605-AL-100 15x6 Wheel, 6-6-4.62, 1.125 Lug Nuts 67503 4756-2 Hub Assembly, 660 Washer, 1”...
  • Page 38 2017 – Wylie Manufacturing Company Specifications Subject To Change Without Notice...

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