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Summary of Contents for Encore EDGE EE48FR691V32CE
- Page 1 EE48FR691V32CE EE52FR691V32CE OPERATORS MANUAL...
- Page 3 ENCORE MFG. A DIVISION OF WORLDLAWN POWER EQUIPMENT, INC. WWW.ENCOREEQUIPMENT.COM 401 COMMERCE STREET BEATRICE, NE 68310 800-267-4255 FAX – 402-223-4103...
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Page 6: Table Of Contents
Contents SAFETY ................................. 10 SAFETY ALERT SYMBOL ............................10 TRAINING ................................10 PREPARATION ..............................10 OPERATION ................................11 SLOPE OPERATION ............................... 13 USING THE ROLLOVER PROTECTION STRUCTURE ....................13 MAINTENANCE AND STORAGE ..........................13 SAFETY AND INSTRUCTIONAL DECALS ........................ 15 SPECIFICATIONS .............................. - Page 7 STARTING THE ENGINE ............................ 22 BLADE ENGAGEMENT ............................22 DISENGAGING THE BLADES ..........................22 STOPPING THE ENGINE ............................ 23 DRIVING THE MACHINE ........................... 23 DRIVING FORWARD ............................23 DRIVING IN REVERSE ............................23 ADJUSTING THE CUTTING HEIGHT ........................24 ADJUSTING THE ANTI-SCALP ROLLERS ......................24 TRANSPORTING ..............................
- Page 8 THREAD LOCKING ADHESIVES ......................... 34 COPPER-BASED ANTI-SEIZE..........................34 DIELECTRIC GREASE ............................35 CASTER PIVOT BEARINGS PRE-LOAD AND LUBRICATION ................35 CHECK V-BELTS ..............................35 ADJUSTMENTS..............................36 DECK LEVELING ..............................36 PUMP DRIVE BELT TENSION ..........................37 MOWER DECK DRIVE BELT TENSION ....................... 37 PARK BRAKE ADJUSTMENT ..........................
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Page 10: Safety
Use or situations and will be followed by the word only accessories and attachments approved DANGER, WARNING, CAUTION. ENCORE • The use of personal protective equipment, DANGER: White lettering/Red such as (but not limited to) safety glasses, background. -
Page 11: Operation
interior carpets or plastic truck bed liners DANGER may insulate the container and slow the loss In certain conditions gasoline is extremely of any static charge. flammable and highly explosive. • When practical, remove gas powered equipment from the truck or trailer and A fire or explosion from gasoline can burn refuel the equipment with its wheels on the you, others and cause property damage. - Page 12 • burns can occur on contact and debris, Never mow with the discharge deflector such as leaves, grass, brush, etc. can catch raised, removed or altered unless there is a fire. grass collection system or mulch kit in place and working properly. •...
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Page 13: Slope Operation
rollovers, which may result in serious injury, SLOPE OPERATION death or drowning. Use extreme caution when mowing and/or turning on slopes as loss of traction and/or tip- • Keep the roll bar in the raised and locked over could occur. The operator is responsible position and use seat belt. - Page 14 • • Keep sparks, flames, or cigarettes Use care when checking blades. Wrap the blade(s) or wear gloves, and use caution away from battery. when servicing them. Only REPLACE • Ventilate when charging or using damaged blades, NEVER straighten or weld battery in an enclosed space.
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Page 15: Safety And Instructional Decals
New safety signs may be obtained from CAUTION your authorized ENCORE equipment If the ignition is in the “ON” position dealer. there is potential for sparks and • Safety signs may be affixed by peeling engagement of components. Sparks off the backing to expose the adhesive could cause an explosion or moving surface. -
Page 18: Specifications
TRANSMISSION SPECIFICATIONS Two Hydro Gear® integrated transaxles • Hydraulic Oil: 20w-50 Non- Synthetic • Speed: MODEL NUMBER o ZT-3200 EE48FR691V32CE ▪ 0-7.5 mph Fwd EE52FR691V32CE ▪ 0-4 mph Reverse WEIGHT & DIMENSIONS CUTTING DECK • Cutting Width: 48” & 52” 48”... -
Page 19: Operation
CHOKE CONTROL OPERATION The black pull knob located on the control OPERATOR CONTROLS console. STEERING AND MOTION CONTROL The choke is used to aid in starting a cold The motion control levers control the forward engine. Pulling the choke knob out will move and reverse rotation of the respective tire. -
Page 20: Fuel Shut-Off Valve
FUEL SHUT-OFF VALVE DRIVE WHEEL RELEASE VALVES Drive wheel release valves are used to release Located behind the seat in front of the engine. the hydrostatic drive system to allow the The fuel shut-off valve is used to shut off the machine to be moved by hand without the fuel when the machine will not be used for a engine running. -
Page 21: Deck Lift Pedal
Zt-3200 Hydros handle, and reduce pressure on foot pedal until Located on inside face of hydros below the fan. deck lowers to pre-selected cut height. BLADE ENGAGEMENT SWITCH Located on console. Switch must be pulled out (up) to engage the blades. -
Page 22: Operating Instructions
BLADE ENGAGEMENT OPERATING DANGER INSTRUCTIONS The rotating blades under the mower deck • Perform daily maintenance are dangerous. Blade contact can cause • Check fuel level serious injury or death. • Open Fuel valve • Adjust seat Do Not put hands or feet under the mower or mower deck when the blades are RAISE THE ROLLOVER PROTECTION engaged. -
Page 23: Stopping The Engine
IMPORTANT: To begin movement (forward STOPPING THE ENGINE or backward) the operator must be in the 1. Bring the unit to a full stop. seat, the brake lever must be disengaged 2. Move the motion control levers to the (pushed down) before the motion control neutral position;... -
Page 24: Adjusting The Cutting Height
3. Engage the park brake. ADJUSTING THE CUTTING HEIGHT 4. Stop the engine, remove the key and wait The cutting height of the mower deck is for all moving parts to stop. adjusted from 1.5 to 4.75 inches (3.8 cm to 12.0 5. -
Page 25: Transporting
• Avoid sudden acceleration while driving TRANSPORTING unit forward up a ramp to avoid tipping TRANSPORTING A UNIT backward. Use a heavy-duty trailer or truck to transport the • Avoid sudden deceleration while backing machine. Lock brake and block wheels. unit down a ramp to avoid tipping Securely fasten the machine to the trailer or backward. -
Page 26: Maintenance
MAINTENANCE Note: The left and right side of the machine is determined by sitting in the normal operator’s position. WARNING WARNING Remove the key from the ignition switch, Allow the engine to cool completely before engage parking brake, and pull the wire(s) service or making repairs around the engine off the spark plug(s) before you do any area. -
Page 27: Recommended Maintenance Schedule(S)
RECOMMENDED MAINTENANCE SCHEDULE(S) Maintenance Service Interval Maintenance Procedure • Check the engine oil level • Check the mower blades • Check the safety interlock system • Check seat belt • Check for loose hardware Before each use or daily • Check for belt obstructions •... -
Page 28: Check Engine Oil Level
CHECK ENGINE OIL LEVEL Allowing batteries to stand for an extended period of time without recharging them will result in Check the engine oil daily before starting the reduced performance and service life. To preserve engine otherwise shortage of the engine oil may optimum battery performance and life, recharge cause serious damage to the engine such as batteries in storage when the open circuit voltage... -
Page 29: Recommended Jump Starting Procedure
RECOMMENDED JUMP STARTING CAUTION PROCEDURE Service Interval: As required Connecting the jumper cables incorrectly (wrong polarity) can immediately damage the Check the weak battery for terminal corrosion electrical system. (white, green, or blue “snow”), it must be cleaned off prior to jump starting, Clean and Be certain of battery terminal polarity and tighten connections as necessary jumper cable polarity when hooking up... -
Page 30: Check Mower Blades
CHECK MOWER BLADES CHECK SAFETY INTERLOCK SYSTEM Service Interval: Before each use or daily Service Interval: Before each use or daily Stop engine, wait for all moving parts to stop, and CAUTION remove key. Engage parking brake. It is essential that operator safety 1. -
Page 31: Check Rops
Place the pan under the machine to these tests, do no operate. Contact your catch the oil. Loosen the oil drain valve and authorized ENCORE service dealer. allow the oil to drain. Tighten the oil drain valve . -
Page 32: Check Hydraulic Oil Level
CHECK HYDRAULIC OIL LEVEL bolt. Torque to 45 ft-lbs (61Nm), then back nut off 1/2 turn. Service Interval: Every 40 hours NOTE: Tire should rotate freely but axle spacers 1. Stop engine, wait for all moving parts to stop should not. and remove key. -
Page 33: Change Hydraulic System Filter And Fluid
10. Fill with 20W50 motor oil until oil just CHANGE HYDRAULIC SYSTEM FILTER appears at the bottom of each transaxle’s AND FLUID top port (approximately 2 qts. Per transaxle, Service Interval: Every 400 Hours 4 qts. Total). Install the top port plug into This transaxle is designed with a serviceable each transaxle as the oil level reaches this filter. -
Page 34: Hydraulic System Air Purge
CAUTION WARNING Raising the mower for service or POTENTIAL FOR SERIOUS INJURY maintenance relying solely on mechanical or hydraulic jacks could be Certain procedures required the vehicle dangerous. The mechanical or hydraulic engine to be operated and the vehicle to be jacks may not be enough support or raised off of the ground. -
Page 35: Dielectric Grease
2. Between engine crankshaft, pump drive 5. Verify belt is routed properly and is seated in all sheaves and idlers sheave, and clutch. 6. Remove ratchet strap DIELECTRIC GREASE 7. Replace belt shields Dielectric grease can be used on all blade type electrical connections to prevent corrosion and loss of contact. -
Page 36: Adjustments
Pump Belt Installation ADJUSTMENTS 1. From the rear of the machine, seat the belt Note: Disengage PTO, shut off engine, wait for into engine sheave all moving parts to stop, engage parking brake, 2. Pass forward edge of belt up between the and remove key before servicing, cleaning, or cross shaft and clutch. -
Page 37: Pump Drive Belt Tension
up or down in slot until blade is at the MOWER DECK DRIVE BELT TENSION correct height. Adjust deck tension idler by loosening or 8. Fine tune rear adjusters same as front tightening eyebolt for more or less tension in detailed in #7. -
Page 38: Motion Control Linkage Adjustment
the reverse position and while applying MOTION CONTROL LINKAGE slight pressure to the lever allow the RTN ADJUSTMENT springs to bring the levers back to neutral. Located on either side of the fuel tank, below The wheels must stop turning or slightly the seat are the pump control linkages. -
Page 39: Motion Control Damper Adjustment
MOTION CONTROL DAMPER MOTION CONTROL HANDLE ADJUSTMENT ADJUSTMENT Two positions are provided for installing the Adjusting the height: forward damper stud to the motion control The motion control levers can be adjusted assembly. The upper hole provides less higher or lower for maximum operator comfort. resistance, the lower provides more. -
Page 40: Clean All Debris From Engine And Exhaust System Area
CLEAN DEBRIS FROM MACHINE CLEANING Service Interval: Before each use or daily Service Interval: Before each use or daily 1. Stop engine, wait for all moving parts to (May be required more often in dry or dirty stop, and remove key. Engage parking conditions.) brake. -
Page 41: Troubleshooting
TROUBLESHOOTING IMPORTANT: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mower use. When a problem occurs, do not overlook the simple causes. For example, starting problems could be caused by an empty fuel tank. The following table lists some of the common causes of trouble. - Page 42 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE • Engine seems weak Clogged air filter • Fouled spark plugs. • Carburetor incorrectly adjusted • Machine vibrates. Blades are loose. • Blades are incorrectly balanced. • Engine is loose. • Engine overheats. Clogged air intake or cooling fins. •...
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Page 43: Storage
STORAGE To ready the machine for storage, follow these WINTER STORAGE steps: The machine should be readied for storage at 1. Thoroughly clean the machine, especially the end of the mowing season, or if it will not be under the mower deck. Touch up damage in use for more than 30 days. -
Page 44: Wiring Schematics
WIRING SCHEMATICS... -
Page 45: Limited Warranty
Any Mower or part thereof which, in Encore’s sole discretion, is deemed defective shall be repaired or replaced, at Encore’s option, without charge for parts or labor up to three years of the original date of purchase. Any Mower deck shell, in Encore’s sole discretion, is deemed defective shall be repaired or replaced, at Encore’s option, without charge for parts or labor for the... - Page 46 ALL RIGHTS RESERVED EDGE OPERATORS MANUAL CE CONTENTS SUBJECT TO CHANGE 201707...
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