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Summary of Contents for Kärcher BRC 30 CUL
- Page 1 BRC 30/15 CUL MODELS: BRC 30/15 CUL 10080520 Operating Instructions (ENG) 86298290-A 11/10/08...
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Page 2: Machine Data Log/Overview
MACHINE DATA LOG/OVERVIEW Model: Date of Purchase: Serial Number: Sales Representative: Address: Phone Number: Copyright 2006 Windsor Industries, Printed in USA OVERVIEW This carpet extractor is a mains powered, portable carpet extractor intended for commercial use. The appliance sprays a cleaning solution onto the carpet, agitates the wet carpet, and then extracts the soiled solution back into the unit’s recovery tank. -
Page 3: Table Of Contents
TABLE OF CONTENTS Machine Data Log/Overview......2 PARTS LIST Table of Contents..........3 Brush Deck ........5-1 HOW TO USE THIS MANUAL Control Panel ........5-3 Decal..........5-5 Frame & Wheels ....... 5-7 How to use this Manual.........1-1 Handle ..........5-9 Solution..........5-11 SAFETY Tank &... -
Page 4: How To Use This Manual
HOW TO USE THIS MANUAL This manual contains the following sections: The SAFETY section contains important information regarding hazardous or unsafe practices of the HOW TO USE THIS MANUAL machine. Levels of hazards are identified that could SAFETY result in product damage, personal injury, or severe OPERATIONS injury resulting in death. -
Page 5: Safety
SAFETY IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. This machine is for commercial use. To reduce the risk of fire, electric shock, or injury: Connect to a properly grounded outlet. -
Page 6: Hazard Intensity Level
SAFETY The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death. -
Page 7: Grounding Instructions
SAFETY path of least resistance for electric current to reduce THIS PRODUCT IS FOR COMMERCIAL USE the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding ONLY. conductor and grounding plug. The plug must be ELECTRICAL: inserted into an appropriate outlet that is properly The amp, hertz, and voltage are listed on the data... -
Page 8: Safety Label Location
SAFETY SAFETY LABEL LOCATION The following WARNING LABEL(S) are found on your cleaning unit. These labels point out important Warnings and Cautions which should be followed at all times. Failure to follow warnings and cautions could result in fatality, personal injury to yourself and/or others, or property damage. Follow these instructions carefully! DO NOT remove these labels. -
Page 9: Operations
OPERATION CHEMICALS To avoid electric shock use indoors only. Use only the suitable chemicals listed below. Using To reduce risk of fire, do not use volatile substances. incompatible chemicals will damage the machine. Use only cleaners intended for carpet application. Damages of this type are not covered under warranty. -
Page 10: Controls & Components
OPERATION CONTROLS & COMPONENTS 7. Solution Tank Drain Hose 8. Accessory Tool Connection 1. Power and Operation Mode Switch Solution connection for accessory tools. Turns accessory tool on or machine on. 9. Accessory Hose Connection 2. Main Handle Hose connection for accessory tool. 3. - Page 11 OPERATION OPERATING INSTRUCTIONS SPECIAL NOTES: FILLING THE SOLUTION TANK This appliance is not intended for use by persons 1. Release dome clamp. (including children) with reduced physical, sensory or mental capabilities, or lack of experience and 2. Lift upper recovery tank from machine and knowledge, unless they have been given supervision set aside.
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Page 12: Operating The Machine
OPERATION OPERATING MACHINE WITH OPERATING THE MACHINE ACCESSORY TOOLS 1. Vacuum the carpet and make sure it is cleared This extractor is easily adapted for use with accessory of surface debris before cleaning. tools: Contact Customer Service for details. 2. Plug power cord into a grounded wall outlet. Disconnect vacuum hose at dome, insert hose cuff into the dome, ensuring that there is a tight fit. -
Page 13: Maintenance
MAINTENANCE PROTECT FROM FREEZING PERIODIC MAINTENANCE If it becomes necessary to store in temperatures that 1. After every 25 hours of operation, flush a white could drop below 40°F, the pumping system, hoses vinegar solution (ONE quart vinegar to two and valves must be protected from freezing with a gallons of water) or anti-browning solution (mixed methyl hydrate window washer antifreeze solution. -
Page 14: Brush Assembly
MAINTENANCE MAINTENANCE INSTRUCTIONS SPRAY JET Remove machine power Note To prevent a clogged jet due to alkali build-up, cord from electrical source the spray system should be flushed with 1 to 2 before making any adjustments or repairs to the gallons of clean hot water at the end of each day. -
Page 15: Brush Motor Removal
MAINTENANCE PUMP REMOVAL BRUSH MOTOR REMOVAL 1. Turn off switch and unplug machine. 1. Turn off switch and unplug machine. 2. Set the machine in its upright position. Remove 2. Set the machine in its upright position. Remove the screws (2) in the back metal cover. Rotate the screws (2) in the back metal cover. -
Page 16: Vacuum Removal
MAINTENANCE VACUUM MOTOR REMOVAL Vacuum Motor Carbon Brushes Replacement End Cap 1. Turn off switch and unplug machine. 2. Set the machine in its upright position. Remove WARNING: The green Carbon the screws (2) in the back metal cover. Rotate ground wire must be Brushes attached for safe operation. -
Page 17: Troubleshooting Chart
MAINTENANCE TROUBLESHOOTING CHART PROBLEM CAUSE SOLUTION Is the cord plugged in. Plug in cord. No power, nothing runs Circuit breaker tripped in building. Reset breaker Faulty switch. Call for service. Faulty power cord or pigtail. Call for service. Vacuum circuit breaker tripped. Reset breaker Vacuum motor will not Faulty main switch. - Page 18 MAINTENANCE TROUBLESHOOTING CHART Squealing or grinding sound in brush Worn brush bearings Replace bearings. housing. Make several passes at right angles to Carpet not getting clean Severe soil conditions each other. Use a pre-spray. Replace spray jet which is producing a Worn spray jet Carpet too wet fine mist.
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Page 19: Parts List
Mini Carpet Extractor Parts List 86317460 BRC 30/15 CUL 11/10/07... -
Page 20: Brush Deck
BRUSH DECK 86317460 BRC 30/15 CUL 11/10/07... - Page 21 BRUSH DECK PART SERIAL NO. PRV NO. DESCRIPTION NOTES: FROM 86173020 70916 SCR, M5 X 10, PHMS, ISO7045, SS 86217390 270146 COVER, PULLEY, BRUSH DECK 86215260 11051 BELT, HTD 5MM 69T 9 WIDE 86223780 70896 SET SCR, M4 X 6LG, CP BLK 86223300 64115 PULLEY, BRUSH...
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Page 22: Control Panel
CONTROL PANEL 86317460 BRC 30/15 CUL 11/10/07... - Page 23 CONTROL PANEL PART SERIAL NO. DESCRIPTION NOTES: FROM 86007200 72162 SWITCH, DPDT 3-POSITION ROCKER 86002010 14942 BOOT, 3/8 CIRCUIT BREAKER 86173140 70945 SCR, KA40X16, PT OVAL, WN1412, PL 86217410 270152 COVER, CONTROLS TOP 86230140 14622 BREAKER, 1.5A CIRCUIT 86291460 BREAKER, 11A VDE CIRCUIT 86292300 SCR, M4X20 SBHCS, BLK EDP 86173350...
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Page 24: Decal
DECAL 86317460 BRC 30/15 CUL 11/10/07... - Page 25 DECAL PART SERIAL NO. PRV NO. DESCRIPTION NOTES: FROM 86296720 LABEL, BRC 30/15, CONTROL 86221470 501208 LABEL, DOME ACCESSORY 86013720 LABEL, MINI EXT. INSTRUCTION LABEL, KARCHER FRONT 86014480 (DOMED) 86296710 LABEL, BRC 30/15 86317460 BRC 30/15 CUL 11/10/07...
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Page 26: Frame & Wheels
FRAME & WHEELS 86317460 BRC 30/15 CUL 11/10/07... - Page 27 FRAME & WHEELS PART SERIAL NO. PRV NO. DESCRIPTION NOTES: FROM 86215830 140897 BRKT, BRUSH HOUSING, 10 IN 86173010 70915 SCR, M4 X 16, SHCS, ISO4762, SS 86216290 140895 BUMPER, EXTRACTOR, FRONT 86218090 35360 GASKET, VAC SHOE 86225530 85086 VAC SHOE, 12 IN 86172630 57314 NUT, M4, LOCK, ISO7040, SS...
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Page 28: Handle
HANDLE 86317460 BRC 30/15 CUL 11/10/07... - Page 29 HANDLE SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM SCR, KA40X16, PT OVAL WN1412, 86173140 70945 86297150 HANDLE, GRIP, TOP 86225140 72204 SWITCH, MICRO TONELUCK 86006770 70323 SCR, 10-32 X 1/4 PHTR PLTD 86013730 SHIELD, MICROSWITCH 86297160 HANDLE, GRIP, BOTTOM 86224650 730392 SPRING, BUTTON...
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Page 30: Solution
SOLUTION 86317460 BRC 30/15 CUL 11/10/07 5-11... - Page 31 SOLUTION PART SERIAL NO. DESCRIPTION NOTES: FROM 86201110 250-78 PUMP, 110/120 60 HZ 86240520 40097 HOSEBARB, 1/8MPT X 1/4 90D 86010640 87016 WASHER, #10 LOCK EXT STAR 86006770 70323 SCR, 10-32 X 1/4 PHTR PLTD 86215450 140930 BOX, PUMP MOUNT 86304750 SHIELD, PUMP ENCLOSURE 86317460 BRC 30/15 CUL 11/10/07...
- Page 32 SOLUTION 5-13 86317460 BRC 30/15 CUL 11/10/07...
- Page 33 SOLUTION PART SERIAL NO. PRV NO. DESCRIPTION NOTES: FROM 86219580 44106 JET, RT ANG, 1/4 BARB 86216810 270131 CLIP, SHAFT, 9-12MM 86219200 40114 HOSEBARB, 3/8MPT, 2 X 1/4. 1 X 3/8 86172950 70909 SCR, M5X12, SHCS, ISO4762, SS 86233150 20042 CLAMP, 3/8 HOSE (D-SLOT) 86219090 39728...
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Page 34: Tank & Dome
TANK & DOME 86317460 BRC 30/15 CUL 11/10/07 5-15... - Page 35 TANK & DOME PART SERIAL NO. PRV NO. DESCRIPTION NOTES: FROM 86297970 TANK, SOLUTION MPRO YEL 86002390 20063 CLAMP, 1.75” WORM GEAR X .312 HOSE ASM, 1.5X34” VAC 86011910 W/ELBOW 86291230 GASKET, DOME 86217700 28070 DOME 86291170 DOME, PLATE INTERIOR 86291190 SCREEN, VACUUM INTAKE 86007970...
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Page 36: Vacuum
VACUUM (GROUND WIRE) 86317460 BRC 30/15 CUL 11/10/07 5-17... - Page 37 VACUUM PART SERIAL NO. PRV NO. DESCRIPTION NOTES: FROM SCR, KA40x20, PT OHS, WN1412, 86173000 70914 PLTD 86225480 53272 VAC MOTOR, 120V 5.7 3ST W/TUBE 86173220 70954 SCR, M6X12 PHCS, 12.5MM HD, SS 86217420 270703 COVER, VAC MOTOR 86217370 270140 COVER, LOWER BACK 86006770 70323...
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Page 38: Wiring Diagram-Control Panel
WIRING DIAGRAM-CONTROL PANEL GROUND HANDLE SCREW MICRO SWITCH 3 CONDUCTOR 18 GUAGE BLACK SHEATH 6 CONDUCTOR 14/16 GUAGE CONNECTOR BLACK SHEATH STUD 11A BREAKER VAC MOTOR 1.5A BREAKER BRUSH MOTOR 3 CONDUCTOR 12 GUAGE YELLOW SHEATH TOP OF MACHINE MODE SWITCH P/N 880464 MODE SWITCH... - Page 39 WIRING DIAGRAM - CONTROL PANEL PART SERIAL NO. PRV NO. DESCRIPTION NOTES: FROM 86218840 41573 HARNESS, MAIN 86218830 41572 HARNESS, HANDLE 86012400 WIRE ASM, 18GA 4” BLK 86012420 WIRE ASM, 18GA RED 86226250 880466 WIRE, 14” BLACK/14 76010 86012430 WIRE ASM, 18GA WHT 86012410 WIRE ASM, 18GA 4”...
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Page 40: Wiring Diagram-Vacuum, Brush Motor
WIRING DIAGRAM-VACUUM, BRUSH MOTOR & PUMP 115V DASH LINE = PUMP BOX OUTLINE PUMP PUMP MAIN FULL BRIDGE RECT CONNECTOR BRUSH MOTOR STUD BOTTOM OF MACHINE MOTOR BACK COVER 86317460 BRC 30/15 CUL 11/10/07 5-21... - Page 41 WIRING DIAGRAM-VACUUM, BRUSH MOTOR & PUMP 115V PART SERIAL NO. PRV NO. DESCRIPTION NOTES: FROM 86226250 88884 WIRE, 14” GRN/14 76008 X 76008 86223390 67488 RECTIFIER, 50A 600V BRIDGE WIRE ASM, 18 GA GRN 86303670 76008/76040 WIRE ASM, 18 GA GRN 86303680 76008/76042 86317460 BRC 30/15 CUL 11/10/07...
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Page 42: Hose Diagram
HOSE DIAGRAM (86219050) (PRV 39724) TO SOLUITON TANK (86219090) (PRV 39728) (86289330) (86219200) (PRV 40062) (PRV 40114) (86240430) (PRV 40083) (86012680) TO SOLUTION TANK (86219090) (PRV 39725) MAIN PUMP (86219080) (PRV 39727) (86240520) (86219580) (PRV 40097) (PRV 44106) ACCESSORY PUMP (86219070) (PRV 39726) ACCESSORY TOOL... -
Page 43: Spare Parts
SPARE PARTS SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86216430 140912 BUSHING, BRUSH PRESSURE 86229010 09163 BEARING, BRUSH 86216040 02506 BRUSH, CHEVRON, 10 IN 86223350 64125 PULLEY, MOTOR 86223300 64115 PULLEY, BRUSH 86215260 11051 BELT, HTD 5MM 69T 9 WIDE 86247110 53146 MOTOR, 115V BRUSH DRIVE... - Page 44 NOTES: 86317460 BRC 30/15 CUL 11/10/07 5-25...
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