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I High voltage warning
The voltage of the adjustable frequency
drive is dangerous whenever the drive is
connected to electrical current. Incorrect
fitting of the motor or adjustable frequency drive may
cause damage to the equipment, serious injury or
death. Consequently, it is essential to comply with
the instructions in this manual as well as local and
national rules and safety regulations.
I These rules concern your safety:
1. Disconnect the adjustable frequency drive from
the AC line if repair work is to be carried out. Wait
4 minutes to allow for electrical discharge before
removing motor and AC line connectors.
2. The [STOP/RESET] key on the control panel
of the adjustable frequency drive does not
disconnect the equipment from the AC line.
Do not use it as a safety switch.
3. The unit must be grounded correctly. The user
must be protected against supply voltage and the
motor protected against overload in accordance
with applicable national and local regulations.
4. The ground leakage currents are higher than 3.5 mA.
5. Protection against motor overload is not included in
the factory setting. If this function is required, set
parameter 128 Motor thermal protection to ETR
trip or ETR warning. For North America: The ETR
functions provide class 20 overload protection for
the motor, in accordance with NEC requirements.
6. Do not remove the terminal plugs for the motor
and AC line supply while the adjustable frequency
drive is connected to the AC line. Ensure that
the AC line supply has been disconnected and
It can be extremely dangerous to touch the electrical parts
even when the mains supply has been disconnected.
Also ensure that other voltage inputs are disconnected
from load sharing through the DC bus.
Wait at least 4 minutes after the input power has been
removed before servicing the drive.
195NA139.10
4
VLT® 2800 Series
that 4 minutes has passed before removing
motor and AC line plugs.
7. The DC bus terminals are another high voltage
input that must be disconnected before servicing
the drive. Ensure that all voltage inputs have
been disconnected and that 4 minutes has
passed before repair work begins.
I Warnings against unintended start:
1. The motor can be started by means of digital
commands, bus commands, references or
a local start command whenever the drive
is connected to the AC line. Therefore, an
unintended start may occur anytime power is
applied. Never service the drive or equipment
when power is applied to the drive.
2. The motor may start while parameters are
being changed. Always activate the stop key
[STOP/RESET] by pressing it before data is modified.
3. A motor that has been stopped may start if
faults occur in the electronics of the drive, or
if a temporary overload or fault clears in the
AC line or motor connection.
I Motor overload protection
The electronic thermal relay (ETR) in UL listed
VLTs provides Class 20 motor overload protection
in accordance with the NEC in single motor
applications when parameter 128 is set for "ETR
TRIP" and parameter 105 Motor current is set
for the rated motor current.
Warning:
MG.28.A8.22 - VLT is a registered Danfoss trademark

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Summary of Contents for Danfoss VLT 28

  • Page 1 Also ensure that other voltage inputs are disconnected from load sharing through the DC bus. Wait at least 4 minutes after the input power has been removed before servicing the drive. 195NA139.10 MG.28.A8.22 - VLT is a registered Danfoss trademark...
  • Page 2 The drawing below gives the mechanical dimensions of VLT 2822 (3 HP) 200-240 Volts and VLT 2822-2840 (3 - 5 HP) 380-480 Volts. All dimensions are in inches. VLT 2822 200-240 Volt VLT 2880-82 380-480V VLT 2822-2840 380-480 Volt MG.28.A8.22 - VLT is a registered Danfoss trademark...
  • Page 3 I Terminal cover The drawing below gives the dimensions for NEMA 1 terminal covers for VLT 2803-2875. Dimension ’a’ depends on the unit type. I RFI 1B filter (195N3103) I IP 21 solution MG.28.A8.22 - VLT is a registered Danfoss trademark...
  • Page 4 195N2118 VLT 2822 200-240 V, VLT 2822-2840 380-480 V 195N2119 VLT 2840 200-240 V, VLT 2855-2875 380-480 V 195N2120 VLT 2880-2882 380-480 V 195N2126 I EMC filter for long motor cables 192H4719 MG.28.A8.22 - VLT is a registered Danfoss trademark...
  • Page 5 VLT® 2800 Series 192H4720 192H4893 MG.28.A8.22 - VLT is a registered Danfoss trademark...
  • Page 6 All units require a minimum of 4 in of air from other With the IP 21 solution all units require a components above and below the enclosure. minimum of 4 in air on each side. This means that side-by-side mounting is not allowed. MG.28.A8.22 - VLT is a registered Danfoss trademark...
  • Page 7 A high voltage test can be performed by short-circuiting terminals U, V, W, L1, L2 and L3, and applying max. 2160 V DC in 1 sec. between this short-circuit and terminal 95. MG.28.A8.22 - VLT is a registered Danfoss trademark...
  • Page 8 Use cable clamps instead. The illustration below shows EMC-correct electrical installation, in which the variable frequency drive has been fitted in an installation cabinet and connected to a PLC. MG.28.A8.22 - VLT is a registered Danfoss trademark...
  • Page 9 This problem is resolved by attaching one end of the shield to the ground via a 100 nF capacitor (short pin length). MG.28.A8.22 - VLT is a registered Danfoss trademark...
  • Page 10 VLT® 2800 Series I Diagram * Integrated 1A RFI filter and brake is an option. ** VLT 2803-2815 200-240 V is not supplied with intermediate circuit coils. MG.28.A8.22 - VLT is a registered Danfoss trademark...
  • Page 11 VLT® 2800 Series I Electrical installation VLT 2822 200-240 V, 2822-2840 380-480 V VLT 2803-2815 200-240 V, 2805-2815 380-480 V MG.28.A8.22 - VLT is a registered Danfoss trademark...
  • Page 12 VLT® 2800 Series VLT 2840 200-240 V, 2855-2875 380-480 V VLT 2880-2882 380-480V Please note, that the units will be supplied with two bottom plates; one for metric glands and one for conduits. MG.28.A8.22 - VLT is a registered Danfoss trademark...
  • Page 13 128 Motor thermal No. 91 92 93 AC line voltage 3 x 380-480 V protection has been set for ETR Trip and parameter L1 L2 L3 No. 95 Ground connection MG.28.A8.22 - VLT is a registered Danfoss trademark...
  • Page 14 To ensure that the ground cable has good mechanical connection to terminal 95, the cable cross section must be a minimum 7 AWG (10 mm ). To improve protection MG.28.A8.22 - VLT is a registered Danfoss trademark...
  • Page 15 Mechanical brake control in parameter 323 or 341 for applications with an electromagnetic brake. When the output frequency exceeds the brake cut out value set in par. 138, the brake is released if the MG.28.A8.22 - VLT is a registered Danfoss trademark...
  • Page 16 50/60 Hz ground loops may occur because of noise transmitted from the AC line. It may be necessary to break the shield and insert a 100 µF capacitor between the shield and the chassis. MG.28.A8.22 - VLT is a registered Danfoss trademark...
  • Page 17 1 and 2 must be OFF. Switches 3 and 4 are not applied. Frame for terminals 67, 68 and 69. Normally this terminal is not to be used. 1. The terminals are not valid for DeviceNet. See the DeviceNet manual, MG.90.BX.YY for further details. MG.28.A8.22 - VLT is a registered Danfoss trademark...
  • Page 18 An LCP 2 control unit can be connected to the Sub D plug on the control card. Ordering number: 175N0131. LCP control units with ordering number 175Z0401 are not to be connected. MG.28.A8.22 - VLT is a registered Danfoss trademark...
  • Page 19 Par. 304 Digital input = Coasting stop inverted [2] Par. 305 Digital input = Jog [13] Par. 314 Analog input = Feedback [2] Par. 315 Terminal 60, min. scaling = 4 mA MG.28.A8.22 - VLT is a registered Danfoss trademark...
  • Page 20 VLT® 2800 Series Par. 316 Terminal 60, max. scaling = 20 mA MG.28.A8.22 - VLT is a registered Danfoss trademark...
  • Page 21 The[QUICK MENU] key is also used if a change to a parameter value is not to be implemented. See also [QUICK MENU] + [+]. [CHANGE DATA] is used for changing a setting. MG.28.A8.22 - VLT is a registered Danfoss trademark...
  • Page 22 In order to see 1. Press the [QUICK MENU] key to enter the value, activate [CHANGE DATA]. the Quick menu. MG.28.A8.22 - VLT is a registered Danfoss trademark...
  • Page 23 6. When "107" appears once more with the data value [0], AMT is complete. Press [STOP/RESET] to save the motor data into the drive memory. MG.28.A8.22 - VLT is a registered Danfoss trademark...
  • Page 24 Operation in Hand mode: When the adjustable frequency drive is running normally in Hand mode, the display will show HA to indicate Hand mode along with the drive output frequency. MG.28.A8.22 - VLT is a registered Danfoss trademark...
  • Page 25 AC line supply and correct the fault. Then reconnect the AC line supply and press the [STOP/RESET] key. The adjustable frequency drive is now reset and ready. See Warnings/alarms messages in this manual for more detail. MG.28.A8.22 - VLT is a registered Danfoss trademark...
  • Page 26 • Two speed motors must be wired permanently for full speed. • Y-start, -run motors must be wired When using the LC filter the minimum switch permanently for run. frequency is 4.5 kHz. MG.28.A8.22 - VLT is a registered Danfoss trademark...
  • Page 27 2. Accelerate motor quickly to full speed and verify operation. 3. Decelerate motor quickly to stop and verify operation. 4. Operate motor over entire speed range while closely checking for resonance. MG.28.A8.22 - VLT is a registered Danfoss trademark...
  • Page 28 1. the [START] key. This cannot, however, override stop commands via the digital inputs (see parameter 013 Local control). ✭ = factory setting. () = display text [] = value for use in communication via serial communication port MG.28.A8.22 - VLT is a registered Danfoss trademark...