TDK PFH05W Series Application Notes
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TDK PFH05W Series Application Notes

TDK PFH05W Series Application Notes

Evaluation test board
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TDK-Lambda Americas Inc.
2019
PFH05W Evaluation
Test Board
Application notes
Version 1.05
1
Arrow.com.
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Summary of Contents for TDK PFH05W Series

  • Page 1 TDK-Lambda Americas Inc. 2019 PFH05W Evaluation Test Board Application notes Version 1.05 Arrow.com. Downloaded from...

  • Page 2: Table Of Contents

    TDK-Lambda Americas Inc. 2019 Table of Contents Getting Started ..........................5 Test Equipment ..........................6 Test Setup ............................. 7 Test Points ............................. 9 PMBus and Remote On/Off Functions ..................10 Setting the PMBus Address ......................11 Turning PFH Module On/Off ....................... 12 Electrical Schematic Drawing ......................
  • Page 3 • Do not use this product if abnormal conditions such as emission of smoke and/or abnormal smell or audible noise, etc… are present. It might lead to fire and/or electric shock. In such cases, please contact TDK Lambda. Do not attempt repair by yourself, as it is dangerous for the user.
  • Page 4 • This information in this document is subject to change without prior notice. Please refer to the latest version of the data sheet, etc., for the most up-to date specifications of the product. • No part of this document may be copied or reproduced in any form without prior written consent TDK-Lambda. Reference Documents: 1.) PFH Instruction Manual...

  • Page 5: Getting Started

    TDK-Lambda Americas Inc. 2019 Getting Started PFH05W##-100-EVK-S1 & PFH05W##-1D0-EVK-S1 Evaluation Boards NOTE: ## - Denotes output voltage of PFH modules (e.g. “28” for 28Vdc) PFH05W-001-EVK-S0 Evaluation Board Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Downloaded from Downloaded from Downloaded from Downloaded from...

  • Page 6: Test Equipment

    TDK-Lambda Americas Inc. 2019 Test Equipment AC Voltage Source: Capable of single-phase output, AC voltage range 85 V - 265 V , 47 Hz - 63 Hz, adjustable. AC Source should be adequately sized to support the PFH module’s operation.

  • Page 7: Test Setup

    TDK-Lambda Americas Inc. 2019 Test Setup 1.) Electrical Input Connections: LINE, Input Line Connection CONN1: NEUT, Input Neutral Connection CONN2: EGND, Earth Ground Connection CONN3: NOTE: Refer to the PFH Datasheet for specific module’s AC Input Current requirement when sizing wire gauge and cable length.
  • Page 8 TDK-Lambda Americas Inc. 2019 WARNING Make sure ALL input and output cables are de-energized before making electrical connections to the Evaluation Test Board Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Downloaded from Downloaded from Downloaded from Downloaded from Downloaded from...

  • Page 9: Test Points

    TDK-Lambda Americas Inc. 2019 Test Points 1.) Secondary Test Points: TP201 Vout+, Monitor Output Voltage TP204 Vout(-), Monitor Output Voltage return TP202 RS(+), Output Remote Sense (+) connection TP203 TRIM, Trim Test connection WARNING HAZARDOUS VOLTAGE 2.) Primary Test Points:...

  • Page 10: Pmbus And Remote On/Off Functions

    TDK-Lambda Americas Inc. 2019 PMBus and Remote On/Off Functions 1.) PMBus Connections (J301) Pin #: Description: Not Used Not Used Not Used Not Used USB 3.3Vdc SGND Not Used PMBus Alert PMBus Clock PMBus Data NOTE: 1. 3.3Vdc is supplies by the interface module To communicate with the PFH module via PMBus, use the Texas Instruments Interface Adapter EVM (P/N#: USB-TO-GPIO).

  • Page 11: Setting The Pmbus Address

    TDK-Lambda Americas Inc. 2019 WARNING When AC voltage is applied to the Evaluation Test Board the 450V bulk capacitors ARE energized at ALL time 2.) Remote On/Off (SW200) SW200, Will either turn the module On or put it into Standby 3.) Auxiliary Voltage (DS301)

  • Page 12: Turning Pfh Module On/Off

    TDK-Lambda Americas Inc. 2019 Turning PFH Module On/Off 1.) Before applying AC voltage to the module make sure, a. The surface under the test fixture is a non-conductive surface b. Securely connect Input and Output cables to the test board c.

  • Page 13: Electrical Schematic Drawing

    TDK-Lambda Americas Inc. 2019 Electrical Schematic Drawing Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Downloaded from Downloaded from Downloaded from Downloaded from Downloaded from Downloaded from Downloaded from Downloaded from Downloaded from Downloaded from...

  • Page 14: Bill Of Material

    TDK-Lambda Americas Inc. 2019 Bill of Material PFH05W-001-EVK-S0 Bill of Material Part Reference Mfr Part Number1 Value Description Voltage Mfr1 BMPR1 BMPR2 BMPR3 BMPR4 Rubber BMPR5 BMPR6 SJ-5027 (BLACK) Bumper Bumper, Rubber, 0.63" Dia x 0.31" C100 C103 B32923C3105M2040 Film Capacitor,305V, X2 Cap...

  • Page 15: Board Files

    TDK-Lambda Americas Inc. 2019 Board Files FIGURE 1 Top side Component Placement Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Downloaded from Downloaded from Downloaded from Downloaded from Downloaded from Downloaded from Downloaded from...
  • Page 16 TDK-Lambda Americas Inc. 2019 FIGURE 2 Top Layer (Etch 1) Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Downloaded from Downloaded from Downloaded from Downloaded from Downloaded from Downloaded from Downloaded from...
  • Page 17 TDK-Lambda Americas Inc. 2019 FIGURE 3 Internal Layer (Etch 2) Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Downloaded from Downloaded from Downloaded from Downloaded from Downloaded from Downloaded from Downloaded from...
  • Page 18 TDK-Lambda Americas Inc. 2019 FIGURE 4 Internal Layer (Etch 3) Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Downloaded from Downloaded from Downloaded from Downloaded from Downloaded from Downloaded from...
  • Page 19 TDK-Lambda Americas Inc. 2019 FIGURE 5 Bottom Layer (Etch 4) Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Downloaded from Downloaded from Downloaded from Downloaded from Downloaded from Downloaded from...
  • Page 20 TDK-Lambda Americas Inc. 2019 FIGURE 6 Bottom side Component Placement Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Downloaded from Downloaded from Downloaded from Downloaded from Downloaded from...
  • Page 21 TDK-Lambda Americas Inc. 2019 FIGURE 7 Circuit Outline Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Downloaded from Downloaded from Downloaded from Downloaded from Downloaded from Downloaded from...

This manual is also suitable for:

Pfh05w-100-evk-s1 seriesPfh05w-1d0-evk-s1 seriesPfh05w-001-evk-s0

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