Lamborghini Caloreclima XILO T 20 M W TOP U/IT User Manual

Lamborghini Caloreclima XILO T 20 M W TOP U/IT User Manual

Wall-hung gas boiler for heating

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WALL-HUNG GAS BOILER FOR HEATING - HIGH EFFICIENCY - MODULATING
CALDERA MURAL A GAS PARA CALEFACCIÓN - ALTO RENDIMIENTO - MODULANTE
CALDEIRA DE PAREDE A GÁS PARA CALEFACÇÃO - ALTO RENDIMENTO - MODULANTE
MANUALE DI
INSTALLAZIONE E
MANUTENZIONE
AZIENDA CERTIFICATA ISO 9001
CALDAIA MURALE A GAS TERMO - ALTO RENDIMENTO - MODULANTE
INSTALLATION
AND MAINTENANCE
MANUAL
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20 M W TOP
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Summary of Contents for Lamborghini Caloreclima XILO T 20 M W TOP U/IT

  • Page 1 AZIENDA CERTIFICATA ISO 9001 " D ' U " M T E N L ' I S I G " I I L I D P L E R I O " U " T E N " " M T E N "...
  • Page 2 Read carefully all warning and instructions contained in this manual at they give important safety instructions regarding installation and maintenance. Keep this manual for future reference. Installation must be carried out by qualified personnel who will be responsible for respecting existing safety regulations.
  • Page 3: Table Of Contents

    ..on an excellent choice. We thank you for the preference accorded to our products. LAMBORGHINI CALORECLIMA has been actively present in Italy and throughout the world since 1959 with a widespread network of agents and concessionary agents to constantly guarantee the presence of our product on the market.
  • Page 4: General Instructions

    GENERAL INSTRUCTIONS ● This booklet constitutes an integral and essential part of the product. Read carefully the instructions contained in this booklet as they provide important directions regarding the safety of installation, use and maintenance. Preserve this booklet with care for any further consultation. The installation of the boiler must be carried out in compliance with current regulations, according to the instructions of the manufacturer and by qualified personnel.
  • Page 5: Description

    DESCRIPTION These boilers are fully automatic and gas control is effected by an electronic control unit having the following characteristics: continuous modulation mode on both circuits; possibility to adjust the heating output; possibility to adjust the slow ignition; XILO T models are equipped with: no-water pressure switch;...
  • Page 6: Main Components

    MAIN COMPONENTS XILO T 20 M W TOP XILO T 20 MS W TOP Fume analysis points 14 13 14 13 1009DIS1358 LEGEND Fumes pressure switch 10 Safety valve 19 ON/OFF warning light 11 Circulator 20 Lock-out warning light 12 Filling cock 21 Fixed knob Heating sensor Total safety thermostat...
  • Page 7: Dimensions

    DIMENSIONS mm XILO T 20 M W TOP XILO T 20 MS W TOP Max. 3000 Max. 3000 132,5 TECHNICAL FEATURES Operating Expansion Connections Weight Thermal capacity Min. thermal capacity tank pressure max. MODEL Main system Cold water Input Output Input Output inlet...
  • Page 8: Gas - Nozzle Calibration

    GAS - NOZZLE CALIBRATION The boilers leave the factory calibrated and ready to operate with G20 (Natural gas) and G30/G31 (LPG). For proper calibration, see the table below: Jets pressure mbar Burner Gas type Delivery L.C.V. XILO T 20 M XILO T 20 MS jets min.
  • Page 9: Electrical Connections - Wiring Diagrams

    ELECTRICAL CONNECTIONS - WIRING DIAGRAMS The boiler must be connected to an earthed, single-phase 230V-50 Hz mains supply by means of a three-wire cable, ensuring that connections to the PHASE and NEUTRAL terminals are made correctly. A bipolar switch must be used with contacts opening to at least 3 mm. The power lead must only be replaced by another with the following characteristics: “HAR H05 VV-F”...
  • Page 10 ASSEMBLY DIAGRAM XILO T 20 M W TOP - card code 4.56035.0 TL (BASSA TEMP.) JUMPER TO BE CUT IF LIMIT THERMOSTAT IS REQUIRED R max . PANEL CONNECTION Lock-out warning light Malfunction warning light ON/OFF warning light LEGEND Modulating coil Gas valve Honeywell Mono-thermal/bi-thermal switch Heating circulator...
  • Page 11 ASSEMBLY DIAGRAM XILO T 20 MS W TOP - card code 4.56035.0 TL (BASSA TEMP.) JUMPER TO BE CUT IF LIMIT THERMOSTAT IS REQUIRED R max. PANEL CONNECTION Lock-out warning light ON/OFF warning light Malfunction warning light LEGEND Gas valve SIT 837 Modulating coil Phase 230 V 50 Hz Gas valve Honeywell...
  • Page 12 ASSEMBLY DIAGRAM XILO T 20 M W TOP - card code 4.55828.0 JUMPER TO BE CUT IF LIMIT THERMOSTAT IS REQUIRED JP5 (BASSA TEMP.) Rmax . PANEL CONNECTION Lock-out warning light Malfunction warning light ON/OFF warning light LEGEND Modulating coil Heating potentiometer Phase 230 V 50 Hz Heating circulator...
  • Page 13 ASSEMBLY DIAGRAM XILO T 20 MS W TOP - card code 4.55828.0 JUMPER TO BE CUT IF LIMIT THERMOSTAT IS REQUIRED JP5 (BASSA TEMP.) Rmax . PANEL CONNECTION Lock-out warning light Malfunction warning light ON/OFF warning light LEGEND Safety thermostat Modulating coil Phase 230 V 50 Hz Gas valve...
  • Page 14 ASSEMBLY DIAGRAM XILO T 20 M W TOP - card code 4.56040.0 JP6 JP7 JUMPER TO BE CUT IF LIMIT THERMOSTAT IS REQUIRED JP5 (BASSA TEMP.) Rmax . PANEL CONNECTION ON/OFF warning light Malfunction warning light Lock-out warning light LEGEND Modulating coil Gas valve Honeywell Mono-thermal/bi-thermal switch...
  • Page 15 ASSEMBLY DIAGRAM XILO T 20 MS W TOP - card code 4.56040.0 JP6 JP7 JUMPER TO BE CUT IF LIMIT THERMOSTAT IS REQUIRED JP5 (BASSA TEMP.) Rmax . PANEL CONNECTION Lock-out warning light ON/OFF warning light Malfunction warning light LEGEND Gas valve Honeywell Modulating coil Phase 230 V 50 Hz...
  • Page 16: Malfunctions And Adjustments

    MULFUNCTIONS AND ADJUSTMENTS Constant light: No water Constant light: Ignition shutdown Fast flashing light: Sensor fault Fast flashing light: Slowly flashing light: TST shutdown Air pressure switch (MS) Flue Control (M) Should the boiler shut down it must be reset by rotating functions selector switch to position A. B: see TEST functions at “Gas pressure adjustments with Honeywell VK 4105 valve”...
  • Page 17: Water Connection

    WATER CONNECTION Fit the supporting hooks and attach the assembly template, moving it up to the wall; fit all the pipes, starting with the end pipe fittings already mounted on the template: system supply, system return, cold water, hot water, any gas pipes and electric mains leads with room thermostat.
  • Page 18: Water Circuit

    WATER CIRCUIT XILO T 20 M W TOP XILO T 20 MS W TOP Fume analysis points LEGEND System delivery No-water pressure switch Circulator Cold water inlet Burner System return Expansion tank Exchanger Fumes pressure switch Modulator coil Heating sensor Automatic air bleed valve Gas valve Total safety thermostat...
  • Page 19: Installation

    INSTALLATION To be carried out by qualified personnel. The installation must be in compliance with the stipulations of the law regarding the evacuation of combustion materials according to the REGULATIONS IN FORCE. The gas fume evacuation must be effected with a pipe of a diameter not less than that required by the boiler and it must be connected to a flue pipe suitable for the capacity of the installation.
  • Page 20: Flue Exhaust Connection

    FLUE EXHAUST CONNECTION CONNECTION TO THE CHIMNEY - VERSION XILO T 20 M W TOP The boiler is envisaged being connected to a chimney and/or a flue pipe; the combustion fumes can also be discharged directly outside. The joining to the chimney or flue pipe must be made with a smoke conduit having the following features: ●...
  • Page 21 CONNECTION TO THE CHIMNEY - VERSION XILO T 20 MS W TOP The boiler is for combustion in a sealed chamber and does not require any special ventilation, it can also be located in small rooms, lumber-rooms, laboratories. In addition, there are various possibilities for combustion fume evacuation and external air intake;...
  • Page 22: Flue Exhaust Installation

    ELBOW FITTED ELBOW FITTED TYPE OF INSTALLATION AT 90° AT 45° 0,5 m CONCENTRIC FLUE PIPE 0,6 m 0,3 m SEPARATE INTAKE/EXHAUST ** Air intake Ø 80 ATTENTION: Use only air intake/ fume evacuation kits produced by Lamborghini Caloreclima.
  • Page 23 GAS PRESSURE ADJUSTMENTS WITH HONEYWELL VK 4105 VALVE All boilers are tested and calibrated in the factory. At first ignition it is necessary to check and set up the boiler to adapt it to the system characteristics. The gas pressure at the burner must be checked through the pressure plug placed on the pipe coming out from the gas valve and by using a water column pressure gauge or a micro-manometer.
  • Page 24: Switching Off

    SWITCHING OFF PROLONGED SWITCHING OFF If the boiler should remain inactive at length close the gas cock and cut electrical power supply to the appliance. TEMPORARY SWITCHING ON/OFF Proceed in one of the following ways: ● use the room thermostat; ●...
  • Page 25 removal of any oxidation from burners removal of any encrustation from heat exchangers checking and general cleaning of fan (mod. MS) checking connections between the various air/fume pipes general pipe cleaning checking general external appearance of boiler checking for proper ignition, shutdown and operation of both hot water and heating functions checking for proper seal on gas/water fittings and pipes.
  • Page 26: Operation With Different Types Of Gas

    OPERATION WITH DIFFERENT TYPES OF GAS CONVERSION FROM NATURAL GAS TO LIQUID GAS The boiler is factory-set for G20 (Natural Gas) or G30/G31(LPG) operation, as mentioned on the Technical Nameplate and on the apparatus packaging. In the event the heater shall be operated using a different gas from that conceived by factory setting, a special kit has to be installed, which is to be ordered separately.
  • Page 27: Fault-Finding Chart

    FAULT-FINDING CHART FAULT CAUSE REMEDY 1 NO IGNITION A. Gas cock closed A. Open gas cock B. Boiler locked out B. Reset by pressing C. No flame detection C. Neutral and phase inverted D. No ignition spark D. Call technical service E.
  • Page 28 BRUCIATORI CALDAIE MURALI E TERRA A GAS GRUPPI TERMICI IN GHISA E IN ACCIAIO GENERATORI DI ARIA CALDA TRATTAMENTO ACQUA CONDIZIONAMENTO Le illustrazioni e i dati riportati sono indicativi e non impegnano. La LAMBORGHINI si riserva il diritto di apportare senza obbligo di preavviso tutte le modifiche che ritiene pi opportuno per l’evoluzione del prodotto.
  • Page 29 AZIENDA CERTIFICATA ISO 9001 CALDAIA MURALE A GAS TERMO ALTO RENDIMENTO - MODULANTE MANUALE PER L UTENTE Alla cortese attenzione del sig. INSTALLATORE: Consegnare il presente manuale d’uso all’UTENTE WALL-HUNG GAS BOILER FOR HEATING FOR HIGH EFFICIENCY - MODULATING USER MANUAL For the attention of the INSTALLATION TECHNICIAN: make sure that this manual is handed over to the USER CALDERA MURAL A GAS PARA CALEFACCIÓN...
  • Page 30 Carefully read this manual to know all information about the appliance operation. “LAMBORGHINI AFTER-SALE SERVICE”, is at your disposal to grant you a QUALIFIED MAINTENANCE and a VERY PROMPT AFTER-SALE SERVICE LAMBORGHINI CALORECLIMA For boiler installation and location: STRICTLY FOLLOW LOCAL SPECIFICATIONS IN FORCE.
  • Page 31: General Instructions

    GENERAL INSTRUCTIONS ● This booklet constitutes an integral and essential part of the product and should be preserved for any further consultation. Read carefully the instructions contained in this booklet as they provide important directions regarding the operation of the appliance, allowing a great saving in its use and maintenance. ●...
  • Page 32: Instruction For The Use

    INSTRUCTION FOR THE USE ● In case of breakdown and/or malfunctioning of the appliance, disconnect it avoiding any attempt of repair or direct intervention. Call exclusively professionally qualified personnel. Any repair must be carried out by an after-sale service centre “LAMBORGHINI SERVICE” authorised by the manufacturing firm, and using original replacements exclusively.
  • Page 33: Checkings And Maintenance

    CHECKS AND MAINTENANCE ● Prima di avviare la caldaia far verificare da Personale Qualificato “LAMBORGHINI SERVICE”: that the data on the information plate corresponds to that required by the gas, electrical and water supply networks; that the pipes which branch off from the boiler are lined with suitable thermally-insulated sheathing; the proper functioning of the flue pipe;...
  • Page 34: Dimensions Mm

    DIMENSIONS mm XILO T 20 MS W TOP XILO T 20 M W TOP Max. 3000 Max. 3000 132,5 CONTROL PANEL AND ADJUSTMENTS Constant light: No water Constant light: Ignition shutdown Fast flashing light: Sensor fault Slowly flashing light: Air pressure Fast flashing light: TST shutdown switch (MS) Flue Control (M)
  • Page 35: Ignition - Operation - Shutdown Instructions

    IGNITION - OPERATION - SHUTDOWN INSTRUCTIONS IGNITION Open the gas tap and tun the selector switch (6) to the desired position. The burner will ignite automatically. Should ignition fail to take place check the lock-out warning light (1) and fault warning light (3) to see if they have come on.
  • Page 36: Fault-Finding Chart

    FAULT-FINDING CHART FAULT CAUSE REMEDY 1 NO IGNITION A. Gas cock closed A. Open gas cock B. “Lock-out” button locked B. Reset by pressing C. No flame detection C. Call technical service D. No ignition spark D. Call technical service E.
  • Page 37 BRUCIATORI CALDAIE MURALI E TERRA A GAS GRUPPI TERMICI IN GHISA E IN ACCIAIO GENERATORI DI ARIA CALDA TRATTAMENTO ACQUA CONDIZIONAMENTO Le illustrazioni e i dati riportati sono indicativi e non impegnano. La LAMBORGHINI si riserva il diritto di apportare senza obbligo di preavviso tutte le modifiche che ritiene pi opportuno per l’evoluzione del prodotto.

This manual is also suitable for:

Xilo t 20 ms w top u/it

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