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Summary of Contents for NoiseKen ISS-7630
- Page 1 INSTRUCTION MANUAL AUTOMOTIVE TRANSIENT SIMULATOR ISS-7630 MODEL Nois e Labo rato ry Co ., Lt d . 2.00 Edition AEJ00369-00E-1-F...
- Page 2 NOTICE • The contents of this instruction manual (the “Manual”) are subject to change without prior notice. • No part of the Manual may be reproduced or distributed, in any form or by any means, without the authorization of Noise Laboratory Co., Ltd. (the “Company”).
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Page 3: Important Safety Precautions
1. IMPORTANT SAFETY PRECAUTIONS The following instructions are very important for safe handling of ISS-7650 (the “Unit”). Read them carefully before use. 1. Do not use the Unit near flammable materials or fire sources. When used, there is a risk of fire due to pulses, etc 2. - Page 4 Memorandum...
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Page 5: Application Form For Instruction Manual
2. APPLICATION FORM FOR INSTRUCTION MANUAL We place an order for an instruction manual. Model: ISS-7630 Serial No.: Applicant: Company name: Address: Department: Person in charge: Tel No.: Fax No. Cut off this page “APPLICATION FORM FOR INSTRUCTION MANUAL” from this volume and keep it for future use with care. - Page 6 Memorandum...
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Page 7: Table Of Contents
3. CONTENTS 1. IMPORTANT SAFETY PRECAUTIONS................1 2. APPLICATION FORM FOR INSTRUCTION MANUAL ............3 3. CONTENTS ..........................5 4. PREFACE ..........................6 5. BASIC SAFETY PRECAUTIONS ..................7 5-1. S ..................... 7 YMBOLS OF AZARD 5-2. B ..................7 ASIC AFETY RECAUTIONS... -
Page 8: Preface
Software thoroughly in addition to the Manual to ensure safety and correct procedures. The Manual will let you operate ISS-7630 safely and make the most use of it if you strictly follow the operational procedures and the safety instructions. Keep the Manual handy whenever you operate ISS-7630. -
Page 9: Basic Safety Precautions
5. BASIC SAFETY PRECAUTIONS 5-1. Symbols of Hazard Indication of Warning The following warning indication is placed on the upper left of the rear-panel of the Unit, and alerts a risk of electric shock. This sign indicates the presence of "dangerous voltage/current" that may endanger persons. - Page 10 Before connecting the Unit, turn OFF the DC power source and the Unit, and make sure that there is no residual voltage. Connect each cable securely. Nonobservance may cause electric shock or damage to the internal parts of the Unit and connected devices. 【...
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Page 11: Loss Of Warning Label
5-3. Loss of Warning Label If the warning label is peeled off and missing or it gets dirty, replace it with a new one for safety. If the warning label is lost, order a new one from our sales agent or the technical service center of the Company. -
Page 12: Main Features
6. MAIN FEATURES 6-1. Distinctive Features Capable of performing tests of Test Pulse 3a/3b in accordance with ISO/DIS 7637-2.2 (2002-07-16), ISO/DIS 7637-2.3 (2003-05-20),ISO7637-2 (Second edition 2004-06-15), and ISO 7637-2(Third edition 2011-03-11). Capable of performing Coupling Clamp Tests (Optional) Capable of detailed configuration of output waveform voltage/time. ・... -
Page 13: Schematic Circuit Diagram Of The Unit
6-2. Schematic Circuit Diagram of the Unit The schematic circuit diagram of the Unit’s pulse generation is shown in Figure 1. The basic action is that when the SW1 is closed ON, the electric charge stored in capacitor C1 will flow through L1, C2, the internal resistor Ri, and the DUT connected between the HOT-GND Output Terminals, and then return to capacitor C1. -
Page 14: Regarding Iso7637-2 (Second Edition 2004-06-15)
6-3. Regarding ISO7637-2 (Second edition 2004-06-15) ISO7637-2 (Second edition 2004-06-15) specifies the standards relevant to the transient pulse simulator for in-vehicle devices. This specifies the configurations of the test, the pulse voltage waveforms, the testing voltage level and testing environment, etc. The Unit is capable of performing tests in accordance with this standard. - Page 15 Pulse 3a Waveform Standard (ISO7637-2 (Second edition 2004-06-15)) 0.1Us 0.9Us Figure 4 Pulse 3a Waveform Table 1 Pulse 3a Parameters Parameter 12V System 24V System -112V~-150V -150V~-200V 50 Ω s –0/+0.1 µ µ Output 5ns ± 1 .5ns Open µ 10ms 90ms -200V ±...
- Page 16 Pulse 3b Waveform Standard (ISO7637-2 (Second edition 2004-06-15)) 0.9Us 0.1Us Figure 5 Pulse 3b Waveform Table 2 Pulse 3b Parameters Parameter 12V System 24V System +75V ~ +100V +150V ~ +200V 50 Ω s –0/+0.1 µ µ Output 5ns ± 1 .5ns Open µ...
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Page 17: Part Names And Functions
7. PART NAMES AND FUNCTIONS Main Unit (ISS-7630) ① Control Panel ④ Circuit Breaker ⑦ ⑤ Output ③ DC Input ⑥ Output Terminals ② Power Switch Terminal Terminals HOT Terminals Figure 6 Front Panel AC Source Voltage Communication Interlock Ventilation Fan ⑩... - Page 18 ① Control Panel Us Display to make local settings. Pulse 3a/3b Buttons UP / DOWN Buttons TEST TIME/t4 Display SELECT Button t1/t5 Display FUNCTION Button DC LINE Button tr Selection Buttons TEST TIME Button START Button Figure 8 Control Panel STOP Button Warning Lamp A Us Display...
- Page 19 C t1/t5 Display Displays either “t1” or “t5” value. It displays “t1” when “FUNCTION G” is not lit, and “t5” when lit. When the “START Button K” is pressed, the display will automatically change to”t1” (and FUNCTION will be unlit). Refer to Figure 4 and Figure 5. The value “t1”...
- Page 20 H DC LINE Button Serves as the switch to control DC output, and moves the DC ON/OFF contactor SW3 in Figure 1. It is OFF immediately after the Power Switch is turned ON, When the button is turned ON, externally inputted DC will be output from the HOT output terminal. It works independently of the “START Button K.”...
- Page 21 M Warning Lamp Turns ON when DC LINE is ON during STOP mode. Be aware that DC is output from the output terminals while the Warning Lamp is ON. Also, it blinks while the capacitor is charging, and will return to the pre-START mode when charge/discharge is complete (See Table 4 below).
- Page 22 ⑦ FG Terminal The frame ground terminal of the Unit. It has DC conduction with “Output Terminal GND ⑤ . ” For details, refer to Figure 1. Connect to the ground plane using the accessory GND Cable. ⑧ Protective Conductor Terminal The “Protective Conductor Terminal”...
- Page 23 ⑪ Communication Terminal By connecting the Unit to a PC using the optional parts Optical Interface Unit and Remote Control Software through this “Communication Terminal”, parameter settings, START, and STOP can be controlled from the PC. For connection procedures, refer to “9. REMOTE CONTROLLING BY PC”. ⑫...
- Page 24 ⑬ Ventilation Fan The “Ventilation Fan” is for cooling the internal devices. Do not block the vents. ⑭ External Output Terminals The “External Output Terminals” are for outputting P3a/P3b pulses from ISS-7690 (CDN). Do not connect anything to these ports when using standalone.
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Page 25: Test Procedure
8. TEST PROCEDURE 8-1. Pre-Operation Check Check the installation environment, various wiring, and terminal connections. ・ Confirming the Installation Location Read the Important Safety Precautions and install the Unit in accordance with ISO Standards and the test plan ・ Inserting Interlock Plug Connect the accessory Interlock Plug to the “Interlock Terminal ⑫... -
Page 26: Various Settings
8-2. Various Settings The previous settings except DC LINE ON/OFF are preserved immediately after the Power Switch is turned ON. The displays are also the same as the settings immediately before turning OFF. ・ Selecting Pulse 3a / 3b Select the pulse to be used in the test. ・... -
Page 27: Starting And Finishing Test
8-3. Starting and Finishing Test Be sure to carry out “11 Pre-Start Checkup” prior to proceeding with a test Start the test after completing the checkups and various settings. ・ Start Keep pressing the START Button for 1 second or more. A beep sounds, “Warning Lamp M”... -
Page 28: Remote Controlling By Pc
9. REMOTE CONTROLLING BY PC 9-1. Preparation The Remote Control Software on a PC (Personal Computer) lets you control the Unit externally. FG, SG, and PE of the Unit and the FG of the PC can be isolated. Once communication with the Remote Control Software is established, you cannot control the Unit locally any more. -
Page 29: Installing Serial Port Driver
9-3. Installing the Software Install the “Remote Control Software”ISS-7601 onto PC using the DISK of the Remote Control Software. Refer to the instruction manual of Remote Control Software for installation procedure (shown in Figure 15). Fig. 15 Installing Software 9-4. Installing Remote Control Software Refer to the instruction manual of Remote Control Software for installation procedure. -
Page 30: Specifications
10. SPECIFICATIONS Table 5 Product Spec Chart Parameter Value ISO 7637-2(Third edition 2011-03-01) Test pulse 3a/3b ISO 7637-2 (Second edition 2004-06-15) Test Compatible Standard pulse 3a/3b ISO/DIS 7637-2.3(2003-05-20) Test pulse 3a/3b ISO/DIS 7637-2.2(2002-07-16) Test pulse 3a/3b -10V ～ - 350V ±... - Page 31 ～ 9 99s ± 1 0% 1s steps Set sec Circuit Breaker Rated Current 40A External input: Control at contact point or Open Collector Interlock L level: 0V ～ 0 .4V H level: 2V ～ Interface Option 07-00022A (Optical Interface Unit) Software Option ISS-7601 Remote Control from PC...
- Page 32 150ns ± 4 5ns 150ns ± 4 5ns 5 0 Ω l o a d...
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Page 33: Waveform Verification
11. WAVEFORM VERIFICATION Before proceeding to the tests, verify that the Unit is outputting pulses normally. Verify it according to Annex D of ISO Standards. Note: To verify P3a and P3b waveform correctly, use a PE-less 2P AC cable for the oscilloscope. With a 3P AC cable, PE (FG) of the oscilloscope will be conducted to the Unit FG and this status will shorten the pulse td (e.g. - Page 34 10. Press the “START Button K” to run Unit in START mode. Measure the waveform with oscilloscope and verify it by matching it with Table 6. Optional Item Accessory No load Waveform Verification ATT BNC Conversion Adapter H O T Accessory 50 Ω...
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Page 35: Accessories
12. ACCESSORIES Replacement Fuse 3.15A Interlock Plug Instruction Manual Power Cable DC Input Cable Output Cable 0.5m (Red ・ B lack 1 each) 50 Ω Coaxial Cable with BNC GND Cable BNC Conversion Adapter Short Lead Cable (for waveform verification) -
Page 36: Options
13. OPTIONS 50 Ω Load Waveform Verification ATT No Load Waveform Verification 20dB Set of 2 ATT 40dB 00-00006B 00-00007A Ｎ ｏ ｉ ｓ ｅ Ｋ ｅ ｎ Remote Control Software Optical Interface Unit 07-00022A ISS-7601 Coupling Clamp ISS-7630-Cup... -
Page 37: Warranty
14. WARRANTY Services The following terms are applicable to the services provided by the Company to maintain and repair the Unit. Scope The Unit and accessories and options provided by the Company are covered under this section. Technical Service Fee Any repairs provided by the Company during the warranty period will be free of charge in accordance with the Limited Warranty. - Page 38 Limited Warranty In the event of failure during the warranty period, the Unit will be repaired or replaced free of charge. Decision of the repair method shall be left at the discretion of the Company. This limited warranty is applicable in Japan only. Scope This warranty is applicable only to the Unit and its accessories.
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Page 39: Maintenance
15. MAINTENANCE Should the necessity of services such as repair, maintenance, or internal calibration arise, leave them to qualified service personnel only. Limit your own maintenance works to exterior surface cleaning and functional tests. When checking or changing replaceable fuses, turn OFF the power switches of the Unit and connected devices (if any). -
Page 40: Noise Laboratory Support Network
16. NOISE LABORATORY SUPPORT NETWORK If a symptom which seems a trouble is found, inform the model name and serial number of the product together with the symptom to Noise Laboratory or your nearest sales agent of Noise Laboratory. When the product is returned to Noise Laboratory, write the state of the trouble, contents of your request, model name and serial number in a repair order, and pack the product and repair order sheet in the former package of equivalent suitable for transit and send them back. - Page 42 NOISE LABORATORY CO., LTD. 1-4-4, Chiyoda, Chuo-ku, Sagamihara City, Kanagawa Pref., 252-0237, Japan TEL: +81-(0)42-712-2051 FAX: +81-(0)42-712-2050 URL: http://www.noiseken.co.jp Printed in Japan...
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