HUGONG POWER STICK 252III Owner's Manual
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HUGONG POWER STICK 252III Owner's Manual

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OWNER'S MANUAL
POWER STICK 252
WARNING:
Read carefully and understand all ASSEMBLY
AND OPERATION INSTRUCTIONS before
operating. Failure to follow the safety rules and
other basic safety precautions may result in
serious personal injury.
III

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  • Page 1 OWNER’S MANUAL POWER STICK 252 WARNING: Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury. www.hugong.com11111...

  • Page 2: General Safety Rules

    GENERAL SAFETY RULES WARNING: Read and understand all instructions. Failure to follow all instructions listed below may result in serious injury. CAUTION: Do not allow persons to operate or assemble this POWER STICK 252 until they have read this manual and have developed a thorough understanding of how the POWER STICK 252 works.
  • Page 3 1.3 Use of Your Welder Do not operate the welder if the output cable, electrode, torch, wire or wire feed system is wet. Do not immerse them in water. These components and the welder must be completely dry before attempting to use them.
  • Page 4 -The fumes emitted from some metals when heated are extremely toxic. Refer to the material safety data sheet for the manufacturer’s instructions. -Do not weld near materials that will emit toxic fumes when heated. Vapors from cleaners, sprays and degreasers can be highly toxic when heated. UV and IR Arc Rays The welding arc produces ultraviolet (UV) and infrared (IR) rays that can cause injury to your eyes and skin.
  • Page 5 Electromagnetic Field -Electromagnetic fields can interfere with various electrical and electronic devices such as pacemakers. -Consult your doctor before using any electric arc welder or cutting device -Keep people with pacemakers away from your welding area when welding. -Do not wrap cable around your body while welding. -Wrap MIG gun and ground cable together whenever possible.
  • Page 6 Operating Instructions and Parts Manual Please read and save these instructions. Read through this owner’s manual carefully before using product. Protect yourself and others by observing all safety information, warnings, and cautions. Failure to comply with instructions could result in personal injury and/or damage to product or property.
  • Page 7 Operating Instructions and Parts Manual Please read and save these instructions. Read through this owner’s manual carefully before using product. Protect yourself and others by observing all safety information, warnings, and cautions. Failure to comply with instructions could result in personal injury and/or damage to product or property.

  • Page 8: Know Your Welder

    Operating Instructions and Parts Manual Please read and save these instructions. Read through this owner’s manual carefully before using product. Protect yourself and others by observing all safety information, warnings, and cautions. Failure to comply with instructions could result in personal injury and/or damage to product or property.

  • Page 9: Alarm Indicator

    Operating Instructions and Parts Manual Please read and save these instructions. Read through this owner’s manual carefully before using product. Protect yourself and others by observing all safety information, warnings, and cautions. Failure to comply with instructions could result in personal injury and/or damage to product or property.
  • Page 10 MMA WELDER Operating Instructions and Parts Manual • Do not remove grounding prong or alter the plug in any way. Do not use any adapters between the welder’s power cord and the power source receptacle. Make sure the POWER switch is OFF when connecting your welder’s power cord to a properly grounded 400Vac, 50/60Hz, three phase, 60 amp power source.
  • Page 11 MMA WELDER Operating Instructions and Parts Manual See following picture: Based on different welding position, there are different welding joint, see following images for more information 4. Ground clamp connection Clear any dirt, rust, scale, oil or paint on the ground clamp. Make certain you have a good solid ground connection.
  • Page 12 MMA WELDER Operating Instructions and Parts Manual ground clamp will waste power and heat. Make sure the ground clamp touches the metal. 5. Electrode The welding electrode is a rod coated with a layer of flux. When welding, electrical current flows between the electrode (rod) and the grounded metal work piece.

  • Page 13: Operation

    MMA WELDER Operating Instructions and Parts Manual d. Rod may be freeze or stick to work piece Note: Rate of travel over the work also affects the weld. To ensure proper penetration and enough deposit of rod, the arc must be moved slowly and evenly along the weld seam.
  • Page 14 MMA WELDER Operating Instructions and Parts Manual electrode to start arc and then raise it quickly about 1/8 inch gap between the rod and the work piece. See following picture It is important that the gap be maintained during the welding process and it should be neither too wide or too narrow.
  • Page 15 MMA WELDER Operating Instructions and Parts Manual angle is different such that the electrode, and therefore the arc force, is directed more toward the metal above the weld joint. This more direct angle helps prevent the weld puddle from running downward while still allowing slow enough travel speed to achieve good penetration.

  • Page 16: Troubleshooting Chart

    MMA WELDER Operating Instructions and Parts Manual Trouble shooting Chart Fau l ty Re as o n De bu g gi n g Ba d - v en t il a te d Ad d a fan , or mo v e to a co n di t i on we l l- v e n ti l a te d co n d it i on The r m a l...
  • Page 17 MMA WELDER Operating Instructions and Parts Manual ho l de r an d Ca bl e mm 2 no t Re pl a c e wi th a la r g er so c k e t en ou g h hol d e r he at So c k e t lo os e...
  • Page 18 MMA WELDER Operating Instructions and Parts Manual Main Circuit chart 1 2 3 4...

  • Page 19: Repair Parts List

    MMA WELDER Operating Instructions and Parts Manual Spare Part List Repair Parts List Reference Description Part number number handle 20020170016 cover 11010011527 drive board 11050030059 power amplifier board 12010100118 cable press plate 20050170019 power input cable 12070020937 universal change switch 20070800378 back panel up support panel 11010032567...
  • Page 20 MMA WELDER Operating Instructions and Parts Manual fan window 20050050640 fan fixed plate 11020012394 20070890009 mounting plate 12020130671 heat sink insulating plate 20050050176 heat sink 20070430157 power board 11050010109 heat sink 20070430156 rectifier board heat sink fixed 11020010301 plate bottom panel 11010041349 bottom panel up plate 11020015894...

  • Page 21: Service， Maintenance, Transportation And Storage

    MMA WELDER Operating Instructions and Parts Manual Service， Maintenance, Transportation and Storage The welder needs regular maintenance as following: Periodically clean dust, dirt, grease, etc. from your welder. Every six months, or as necessary, remove the cover panel from the welder and air-blow any dust and dirt that may have accumulated inside the welder.

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